Tronair 06-5009C Series Installation and operating instructions

OPERATION & SERVICE MANUAL
Tronair, Inc. Phone: [phone] | 800-426-6301
1 Air Cargo Pkwy East Web: www.tronair.com
Swanton, OH 43558 Email: [email protected]
Model: 06-5009CSeries
06-5009C6500, 06-5009C6600,
06-5009C6800, 06-5009C6600-A1
Fluid Service Unit
04/2020 Rev. 22

REVISION DATE TEXT AFFECTED
01 04/2020 Original release

Model: 06-5009CSeries
(06-5009C6500, 06-5009C6600, 06-5009C6800, 06-5009C6600-A1)
Fluid Service Unit
04/2020 | Rev. 22
TABLE OF CONTENTS
PAGE
1.0 PRODUCT INFORMATION ..............................................................................................................................................1
1.1 DESCRIPTION....................................................................................................................................................1
1.2 MODEL & SERIAL NUMBER..............................................................................................................................1
1.3 MANUFACTURER..............................................................................................................................................1
1.4 SPECIFICATIONS..............................................................................................................................................1
1.5 FEATURES.........................................................................................................................................................1
2.0 SAFETY INFORMATION..................................................................................................................................................1
2.1 USAGE AND SAFETY INFORMATION..............................................................................................................1
3.0 PREPARATIONS FOR USE.............................................................................................................................................2
4.0 TRAINING.........................................................................................................................................................................2
4.1 TRAINING REQUIREMENTS.............................................................................................................................2
4.2 TRAINING PROGRAM .......................................................................................................................................2
4.3 OPERATOR TRAINING......................................................................................................................................2
5.0 OPERATING INSTRUCTIONS .........................................................................................................................................2
6.0 MAINTENANCE................................................................................................................................................................2
6.1 FILTER................................................................................................................................................................2
7.0 PROVISION OF SPARES.................................................................................................................................................2
7.1 SOURCE OF SPARE PARTS.............................................................................................................................2
7.2 RECOMMENDED SPARE PARTS LISTS ..........................................................................................................2
8.0 IN SERVICE SUPPORT....................................................................................................................................................2
9.0 GUARANTEES/LIMITATION OF LIABILITY....................................................................................................................3
10.0 APPENDICES...................................................................................................................................................................3

Model: 06-5009CSeries
(06-5009C6500, 06-5009C6600, 06-5009C6800, 06-5009C6600-A1)
Fluid Service Unit
04/2020 | Rev. 22 Page | 1
This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval
voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability
from consequences that may occur. Only Tronair OEM replacement parts shall be used.
1.0 PRODUCT INFORMATION
1.1 DESCRIPTION
Tronair Fluid Service Unit is a mobile unit designed to provide a source of clean, pressurized fluid for remotely servicing
reservoirs and other maintenance functions. This unit will retain enough air pressure for proper operation for an eight hour
period. Thereafter, recharging may be required.
1.2 MODEL & SERIAL NUMBER
Reference nameplate on unit
1.3 MANUFACTURER
TRONAIR, Inc. Telephone: [phone] or 800-426-6301
1 Air Cargo Pkwy East Fax: [phone]
Swanton, Ohio 43558 USA E-mail: [email protected]
Website: www.tronair.com
1.4 SPECIFICATIONS
Model Number Fluid
06-5009-6500....................MIL-PRF-5606, MIL-PRF-83282
06-5009-6600....................Phosphate Ester
06-5009-6600-A1 ..............Phosphate Ester
06-5009-6800....................MIL-L-23699, MIL-PRF-87257
Maximum Pressure ...........125 psi (8.6 bar)
Filter..................................2 micron
Dimensions .......................9-1/2" diameter (24 cm)
16-7/8" high (42.8 cm)
Weight...............................44 lbs (19.8 kg)
Capacity............................2.5 gal (9.5 lt)
1.5 FEATURES
15 ft (4.6 m) hose
Large filtered fill port
Inline filter
2.0 SAFETY INFORMATION
2.1 USAGE AND SAFETY INFORMATION
To insure safe operations please read the following statements and understand their meaning. Also refer to your equipment
manufacturer’s manual for other important safety information. This manual contains safety precautions which are explained
below. Please read carefully.
WARNING!
Warning is used to indicate the presence of a hazard that can cause severe personal injury, death, and/or
substantial property damage if the Warning Notice is ignored.
CAUTION!
Caution is used to indicate the presence of a hazard, which will or can cause minor personal injury or property
damage is the Caution Notice is ignored.

Model: 06-5009CSeries
(06-5009C6500, 06-5009C6600, 06-5009C6800, 06-5009C6600-A1)
Fluid Service Unit
04/2020 | Rev. 22 Page | 2
3.0 PREPARATIONS FOR USE
The unit is shipped fully assembled, and only the following steps are required to make it operational
NOTE: Apply appropriate fluid label to top of reservoir near fill opening.
CAUTION!
Only use the type of fluid for which the unit is designed. Using other fluids will cause contamination and
seal deterioration.
1. Remove the fill cap and fill reservoir
4.0 TRAINING
4.1 TRAINING REQUIREMENTS
The employer of the operator is responsible for providing a training program sufficient for the safe operation of the unit.
4.2 TRAINING PROGRAM
The employer provided operator training program should cover safety procedures concerning use of the unit in and around the
intended aircraft at the intended aircraft servicing location.
4.3 OPERATOR TRAINING
The operator training should provide the required training for safe operation of the unit.
NOTE: Maintenance and Trouble Shooting are to be performed by a skilled and trained technician.
5.0 OPERATING INSTRUCTIONS CAUTION!
Do not use this unit on closed hydraulic systems.
To use your Fluid Service Unit, follow the steps below:
1. Open ball valve on hose end to deflate pressure from vessel.
2. Close ball valve on hose end.
3. Fill vessel with proper hydraulic fluid.
4. Attach air supply hose to air valve.
5. Pressurize vessel to 85 psig (6 bar) maximum and remove air supply hose from air valve.
6. Transfer hydraulic fluid by opening needle valve on hose end.
6.0 MAINTENANCE
6.1 FILTER
The filter is of a non-bypass design. This means that if the filter becomes clogged, no fluid will pass to the aircraft. If this
happens, replace filter element.
Element replacement schedule should be based on usage and actual fluid samples. For units with low usage, element should
be changed at least once annually.
7.0 PROVISION OF SPARES
7.1 SOURCE OF SPARE PARTS
Spare parts may be obtained from the manufacturer:
TRONAIR, Inc. Telephone: [phone] or 800-426-6301
1 Air Cargo Pkwy East Fax: [phone]
Swanton, Ohio 43558 USA E-mail: [email protected]
Website: www.tronair.com
7.2 RECOMMENDED SPARE PARTS LISTS
Reference the following page(s) for Replacement Parts and Kits available.
8.0 IN SERVICE SUPPORT
Contact Tronair, Inc. for technical services and information. See Section 1.3 Manufacturer.

Model: 06-5009CSeries
(06-5009C6500, 06-5009C6600, 06-5009C6800, 06-5009C6600-A1)
Fluid Service Unit
04/2020 | Rev. 22 Page | 3
9.0 GUARANTEES/LIMITATION OF LIABILITY
Tronair products are warranted to be free of manufacturing or material defects for a period of one year after shipment to the
original customer. This is solely limited to the repair or replacement of defective components. This warranty does not cover the
following items:
a) Parts required for normal maintenance
b) Parts covered by a component manufacturers warranty
c) Replacement parts have a 90-day warranty from date of shipment
If you have a problem that may require service, contact Tronair immediately. Do not attempt to repair or disassemble a product
without first contacting Tronair, any action may affect warranty coverage. When you contact Tronair be prepared to provide the
following information:
a) Product Model Number
b) Product Serial Number
c) Description of the problem
If warranty coverage is approved, either replacement parts will be sent or the product will have to be returned to Tronair for
repairs. If the product is to be returned, a Return Material Authorization (RMA) number will be issued for reference purposes
on any shipping documents. Failure to obtain a RMA in advance of returning an item will result in a service fee. A decision on
the extent of warranty coverage on returned products is reserved pending inspection at Tronair. Any shipments to Tronair must
be shipped freight prepaid. Freight costs on shipments to customers will be paid by Tronair on any warranty claims only. Any
unauthorized modification of the Tronair products or use of the Tronair products in violation of cautions and warnings in any
manual (including updates) or safety bulletins published or delivered by Tronair will immediately void any warranty, express or
implied.
The obligations of Tronair expressly stated herein are in lieu of all other warranties or conditions expressed or implied. Any
unauthorized modification of the Tronair products or use of the Tronair products in violations of cautions and
warnings in any manual (including updates) or safety bulletins published or delivered by Tronair will immediately
void any warranty, express or implied and Tronair disclaims any and all liability for injury (WITHOUT LIMITATION and
including DEATH), loss or damage arising from or relating to such misuse.
10.0 APPENDICES
APPENDIX I Instrument Certification Notice
APPENDIX II Declaration of Conformity

Model: 06-5009CSeries
(06-5009C6500, 06-5009C6600, 06-5009C6800, 06-5009C6600-A1)
Fluid Service Unit
04/2020 | Rev. 22 Page | 4
Parts List - 06-5009-6500
When ordering replacement parts/kits, please specify model, serial number and color of your unit.
Item
Part Number
Description
Qty
1
V-1431
Tag, Flush System
1
2
N-2210-02-S
Pipe Thread Reducer
2
3
HC-1831
Certified Pressure Gauge (0160 psi/11 bar)
1
4
H-1221
Valve, Air
1
5
PC-1017-02-125
Safety Valve (125 psi/9 bar)
1
6
V-1163
Label, Max Fluid Level
1
7
V-1002
Label, Tronair
1
8
V-1164
Label, 85 psi Max
1
9
TF-1047-01*180
Push-on Hose (15 ft/4.6 m)
1
11
Z-2152
Assembly, Fill Valve
1
12
N-2007-05-S-B
Straight Thread Connector
1
13
HC-2141
Inline Filter Assembly
1
14
N-2005-04
Male Elbow
1
15
V-1003
Label, Serial Number
1
16
V-1001
Made In USA
1
17
H-1216
Pressure Vessel (ASME/PED)
1
21
N-2214-03-S-B
Straight Thread Connector
1
22
N-2026-01-S
Swivel, 37JIC
2
23
V-2033
Label, Closed Hydraulic System Caution
1
24
V-2856
Label, Danger Compressed Air
1
25
V-2857
Label, Danger Relieve Pressure
NS
V-1102
Label, MIL-PRF-5606
1
NS
V-1101
Label, MIL-PRF-83282
1

Model: 06-5009CSeries
(06-5009C6500, 06-5009C6600, 06-5009C6800, 06-5009C6600-A1)
Fluid Service Unit
04/2020 | Rev. 22 Page | 5
Parts List - 06-5009-6600
When ordering replacement parts/kits, please specify model, serial number and color of your unit.
Item
Part Number
Description
Qty
1
V-1431
Tag, Flush System
1
2
N-2210-02-S
Pipe Thread Reducer
2
3
HC-1831
Certified Pressure Gauge (0160 psi/11 bar)
1
4
H-1221
Valve, Air
1
5
PC-1017-02-125
Safety Valve (125 psi/9 bar)
1
6
V-1163
Label, Max Fluid Level
1
7
V-1002
Label, Tronair
1
8
V-1164
Label, 85 psi Max
1
9
TF-1067-07*180
Assembly, Hose
1
10
N-2010-04-S
Connector, Female
1
11
Z-2152
Assembly, Fill Valve
1
12
HC-1395
O-Ring, Closure
1
13
N-2007-05-S-E
Straight Thread Connector
1
14
N-2201-04-S
Elbow, male
1
15
V-1100
Label, PE Fluids Only
1
16
V-1003
Label, Serial Number
1
17
V-1001
Made In USA
1
18
H-1216
Pressure Vessel (ASME/PED)
1
20
HC-2140
Filter, In-Line (EPR)
1
21
N-2214-03-S-E
Straight Thread Connector
1
22
V-2033
Label, Closed Hydraulic System Caution
1
23
V-2856
Label, Danger Compressed Air
1
24
V-2857
Label, Danger Relieve Pressure

Model: 06-5009CSeries
(06-5009C6500, 06-5009C6600, 06-5009C6800, 06-5009C6600-A1)
Fluid Service Unit
04/2020 | Rev. 22 Page | 6
Parts List - 06-5009-6800
When ordering replacement parts/kits, please specify model, serial number and color of your unit.
Item
Part Number
Description
Qty
1
V-1431
Tag, Flush System
1
2
N-2210-02-S
Pipe Thread Reducer
2
3
HC-1831
Certified Pressure Gauge (0160 psi/11 bar)
1
4
H-1221
Valve, Air
1
5
PC-1017-02-125
Safety Valve (125 psi/9 bar)
1
6
V-1163
Label, Max Fluid Level
1
7
V-1002
Label, Tronair
1
8
V-1164
Label, 85 psi Max
1
9
TF-1105-04*180
Push-on Hose
1
11
Z-2152
Assembly, Fill Valve
1
12
N-2007-05-S-V
Straight Thread Connector
1
13
HC-2141
Inline Filter Assembly
1
14
N-2005-04-S
Male Elbow
1
15
V-1003
Label, Serial Number
1
16
V-1001
Made In USA
1
17
H-1216
Pressure Vessel (ASME/PED)
1
21
N-2214-03-S-V
Straight Thread Connector
1
22
N-2026-01-S
Swivel, 37JIC
2
23
V-2033
Label, Closed Hydraulic System Caution
1
24
V-2856
Label, Danger Compressed Air
1
25
V-2857
Label, Danger Relieve Pressure
NS
V-1035
Label, MILL-23699
1
NS
V-2051
Label, MIL-PRF-87257
1

Model: 06-5009CSeries
(06-5009C6500, 06-5009C6600, 06-5009C6800, 06-5009C6600-A1)
Fluid Service Unit
04/2020 | Rev. 22 Page | 7
Parts List - 06-5009-6600-A1
When ordering replacement parts/kits, please specify model, serial number and color of your unit.
Item
Part Number
Description
Qty
1
V-1431
Tag, Flush System
1
2
N-2210-02-S
Pipe Thread Reducer
2
3
HC-1831
Certified Pressure Gauge (0160 psi/11 bar)
1
4
H-1221
Valve, Air
1
5
PC-1017-02-125
Safety Valve (125 psi/9 bar)
1
6
V-1163
Label, Max Fluid Level
1
7
V-1002
Label, Tronair
1
8
V-1164
Label, 85 psi Max
1
9
TF-1067-07*180
Assembly, Hose
1
10
N-2010-04-S
Connector, Female
1
11
HC-2710-01
Valve, Ball Locking
1
12
HC-1395
O-Ring, Closure
1
13
N-2007-05-S-E
Straight Thread Connector
1
14
N-2201-04-S
Elbow, male
1
15
V-1100
Label, PE Fluids Only
1
16
V-1003
Label, Serial Number
1
17
V-1001
Made In USA
1
18
H-1216
Pressure Vessel (ASME/PED)
1
20
HC-2140
Filter, In-Line (EPR)
1
21
N-2214-03-S-E
Straight Thread Connector
1
22
V-2033
Label, Closed Hydraulic System Caution
1
23
N-2009-04-S
Connector, Male
1
24
TF-1067-07*25.0
Assembly, Hose
1
25
N-2419-01
Coupling, Quick Disconnect
1
26
N-2418-01
Plug, Dust
1
27
V-2856
Label, Danger Compressed Air
1
28
V-2857
Label, Danger Relieve Pressure

APPENDIX I
Instrument Certification Notice

Tronair, Inc. Phone: [phone] | 800-426-6301
1 Air Cargo Pkwy East Web: www.tronair.com
Swanton, OH 43558 Email: [email protected]
Instrument Certification Notice
The gauge Certificates of Calibration supplied for the gauge(s) on this unit contain the
calibration data for the actual instrument calibrated, along with the calibration date of the
STANDARD used to perform the calibration check.
The due date for re-calibration of the instrument should be based upon the date the instrument
was placed in service in your facility. Re-calibration should be done on a periodic basis as
dictated by the end user's quality system or other overriding requirements.
Note that Tronair, Inc. does not supply certificates of calibration on flow meters or pyrometers
unless requested at the time of placed order. These instruments are considered reference
indicators only and are not critical to the test(s) being performed on the aircraft.

APPENDIX II
Declaration of Conformity

Tronair, Inc. Phone: [phone] | 800-426-6301
1 Air Cargo Pkwy East Web: www.tronair.com
Swanton, OH 43558 Email: [email protected]
DECLARATION of CONFORMITY
The design, development and manufacture is in accordance with European Community guidelines
Fluid Service Units
06-5009C6500, 06-5009C-6600, 06-5009C6600-A1, 06-5009C6800
Relevant draft complied with by the machinery:
2006/42/EC
97/23/EC
87/404/EEC
2014/29/EV
Relevant standards complied with by the machinery:
EN ISO 12100-1
Identification of person empowered to sign on behalf of the Manufacturer:
Quality Assurance Representative