Trotec ProMarker OEM User manual

ProMarker OEM
Operating manual
8021
OM 8021_5.0_EN (08/2019)
ENGLISH (Translation)
ProMarker OEM
Operating manual
8021
OM 8021_5.0_EN (08/2019)
ENGLISH (Translation)

Trotec Laser GmbH
[phone]
[e-mail]
Trotec Laser Pty Ltd
[phone]
[e-mail]
Trotec Laser België
Trotec Laser Belgique
[phone]
[e-mail]
Trotec Laser Canada
[phone]
[e-mail]
Trotec Laser AG
[phone]
[e-mail]
[e-mail]
Trotec Laser GmbH
[phone]
[e-mail]
Trotec Laser Deutschland
GmbH
[phone]
[e-mail]
Trotec Laser España
[phone]
[e-mail]
Trotec Laser France SAS
[phone]
[email protected]
Trotec Laser UK
[phone]
[e-mail]
Trotec Laser Srl
[phone]
[e-mail]
Trotec Laser Japan
Corporation
Tokyo: [phone]
Osaka: [phone]
[e-mail]
High Speed Laser Systems S.
de R.L. de C.V.
[phone]
[e-mail]
Trotec Laser B.V.
[phone]
[e-mail]
Trodat Polska Sp. z o.o.
[phone]
[email protected]
Trotec Laser Inc.
[phone], Option 2
[e-mail]
Rubber Stamp & Engraving
[phone]
[email protected]
2 ENGLISH (Translation)

Trotec Laser GmbH
Freilingerstraße 99
4614 Marchtrenk, Austria
Invoice Address:
Linzerstraße 156
4600 Wels, Austria
Tel.: [phone]
General contact to Technical Support:
Tel.: [phone]
E-mail: [e-mail]
www.troteclaser.com
ENGLISH (Translation) 3

Technical Changes Technical specifications are subject to change without notice.
Trotec Laser GmbH reserves the right to improve or modify any of the products without
prior notice.
© Copyright This documentation with all illustrations is intellectual property of Trotec Laser GmbH.
The entire documentation is given to the user for personal use only. Reproduction,
translation or any distribution to third parties is not permitted without the prior consent of
Trotec Laser GmbH. Any breach of law will be prosecuted.
4 ENGLISH (Translation)

Content
Content
1 Introduction.................................................................................................................8
2 General Information................................................................................................... 9
2.1 Information about this manual.............................................................................................. 9
2.1.1 Storage of the manual............................................................................................................9
2.1.2 General instructions for using the manual............................................................................. 9
2.2 Explanation of symbols........................................................................................................11
2.3 Liability and warranty........................................................................................................... 12
2.4 Scope of delivery (standard configuration)........................................................................12
2.5 Type plate............................................................................................................................... 14
3 Safety......................................................................................................................... 15
3.1 General safety notes.............................................................................................................15
3.1.1 Intended use......................................................................................................................... 17
3.1.2 Improper use.........................................................................................................................17
3.1.3 Residual risk......................................................................................................................... 17
3.1.4 Machine modification............................................................................................................ 18
3.1.5 Operating modes.................................................................................................................. 18
3.1.6 Applicable safety regulations................................................................................................18
3.2 Laser safety........................................................................................................................... 20
3.2.1 Laser classification............................................................................................................... 20
3.3 Areas of responsibility......................................................................................................... 22
3.3.1 Responsibilities of the operating company...........................................................................22
3.3.2 Responsibilities of the operating personnel......................................................................... 23
3.4 Requirements for operating an service personnel............................................................23
3.5 Machine identification (warning and safety stickers)....................................................... 24
3.6 Secondary (indirect) hazards...............................................................................................25
3.6.1 Fire hazard............................................................................................................................25
3.6.2 Gases, fumes and dust........................................................................................................ 25
3.7 In case of emergency........................................................................................................... 26
4 Technical Data.......................................................................................................... 27
4.1 General description...............................................................................................................27
4.2 Laser rack dimensions......................................................................................................... 28
4.3 Marking head dimensions.................................................................................................... 29
5 Before commissioning.............................................................................................30
5.1 Unloading, inspection and reporting faults........................................................................30
ENGLISH (Translation) 5

Content
6 Transport and Storage.............................................................................................32
6.1 Transport conditions.............................................................................................................32
6.2 Storage conditions................................................................................................................ 32
6.3 Place of storage.................................................................................................................... 33
6.4 Transport inspection and reporting of defects..................................................................33
7 Setup and installation..............................................................................................34
7.1 For your safety...................................................................................................................... 34
7.2 Temperature and humidity................................................................................................... 34
7.3 Installation location...............................................................................................................34
7.4 Mechanical installation......................................................................................................... 35
7.4.1 Installation of the marking head........................................................................................... 35
7.5 Electrical installation............................................................................................................ 37
7.5.1 Overview marking head interface (back side)......................................................................38
7.5.2 Overview PC interface (back side).......................................................................................39
7.5.3 Mains connection..................................................................................................................39
7.5.4 Overview laser rack interface (back side)............................................................................ 40
7.5.5 Interface pin configuration.................................................................................................... 42
8 Operation...................................................................................................................44
8.1 Installation inspection...........................................................................................................44
8.2 Marking software................................................................................................................... 44
8.3 Control panel......................................................................................................................... 45
8.4 Power On/Off......................................................................................................................... 46
8.5 Emission indicator................................................................................................................ 47
8.6 Focusing.................................................................................................................................48
9 Ingetration / Connection.......................................................................................... 49
9.1 Switching sequences............................................................................................................ 49
10 Maintenance.............................................................................................................. 51
10.1 Safety notes........................................................................................................................... 51
10.2 Changing of the laser source filter mat..............................................................................51
10.3 Cleaning the optics............................................................................................................... 52
11 Troubleshooting........................................................................................................53
11.1 Error, cause and remedy......................................................................................................53
11.2 Possible error messages......................................................................................................54
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Content
12 Contact details..........................................................................................................56
13 Disassembly..............................................................................................................57
14 Disposal.....................................................................................................................58
15 Appendix....................................................................................................................59
15.1 Datasheet 8021 ProMarker OEM..........................................................................................60
15.2 CE 8021 ProMarker FL..........................................................................................................65
ENGLISH (Translation) 7

Introduction
1 Introduction
The ProMarker is a second generation of a high quality marking laser. The Yb fiber laser source means the
system has an extremely long life cycle and minimal maintenance costs. This system is maintenance free
apart from the filter pad and processing lens.
The combination of a high quality galvanometer scanner and a fiber laser produce highly precise marking
results in short marking times.
This, together with the marking software and the available interfaces, provides a flexible and productive
marking solution of the highest quality standards.
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General Information
2 General Information
For reasons of better legibility, gender-neutral form of address (e. g. "he/she") are not used in the operating
manual. It is expressly stated that in all text passages where natural persons or groups of persons are
mentioned, people of both sexes are always meant.
2.1 Information about this manual
Before beginning any work on the machine, read this manual completely and carefully.
Keep the manual for further consultation close to the machine.
This manual describes how to operate the machine properly and safely. Be sure to follow the safety
instructions given here, as well as any local accident prevention regulations and general safety regulations
applicable to the field of usage. Before beginning any work on the machine, ensure that the manual, in
particular the chapter entitled "Safety Information" and the respective safety guidelines, has been read in its
entirety and fully understood.
2.1.1 Storage of the manual
This manual is an integral part of the machine and must therefore be kept in the direct vicinity of the machine
and be accessible at all times.
2.1.2 General instructions for using the manual
The operating manual describes how to handle the device correctly and safely and guides you through the
necessary steps for initial use. The operating manual also contains important information regarding system
maintenance.
Warning
This operating manual must be read and followed carefully before commissioning and operating
the device. Failing the observe individual points listed in this operating manual may result in
personal injury and/or material damage to property!
This system may only be operated using devices and spare parts included in the scope of supply or the
replacement or list of spare parts.
Ancillary devices must be calibrated to meet the safety and operational requirements of the base machine
(please contact your dealer or the manufacturer with any queries).
ENGLISH (Translation) 9

General Information
The ProMarker OEM is a class 4 laser marking system according to IEC 60825-1 "safety of laser products".
If the ProMarker OEM is integrated into a system as an OEM component, the operator bears sole
responsibility for compliance with the legal standards and safety guidelines.
The operator of the laser marking system is obliged to comply with the "applicable safety regulations" as
described in the chapter "safety".
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General Information
2.2 Explanation of symbols
Important technical safety notes and instructions in this manual are indicated by symbols. It is important to
observe and follow these notes and instructions on workplace safety. Avoid accidents, personal injury and
material damage to property by acting with extreme caution.
Danger
This symbol indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury.
Warning
This symbol indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury.
Warning Current
This symbol warns of potentially dangerous situations related to the electric voltage. Failure to
observe the safety instructions leads to risk of serious injury or death. Particular care should be
taken during maintenance and repair work.
Warning Laser
This symbol warns of potentially dangerous situations related to the laser beam. Failure to
observe the safety instructions leads to risk of serious injury.
Caution
This symbol indicates a potentially hazardous situation which, if not avoided, could result in
minor or moderate injury.
Notice
This symbol indicates potential risks of damage to the supported product (or to property).
In addition, non-observance may result in damage, malfunction or failure of the machine.
Information
This symbol indicates tips and information which must be observed for efficient and trouble-free
handling of the product.
Disposal
This symbol indicates notes regarding the professional disposal of the product or accessories.
ENGLISH (Translation) 11

General Information
2.3 Liability and warranty
Warranty periods specified in the manufacturers "warranty terms and conditions" shall be binding for the
buyer. If no warranty periods are specified, the general terms and conditions of sale, delivery and payment
apply.
All information, illustrations, tables, specifications and diagrams contained in this operating manual have
been carefully compiled according to the current state of technology. No liability is accepted with regard to
errors, missing information and any resulting damage or consequential loss.
Strict compliance with the safety procedures described in this operating manual and extreme caution
when using the equipment are essential for avoiding and reducing the possibility of personal injury or
damage to the equipment. The manufacturer shall not be liable for any damage and or faults resulting from
nonobservance of instructions in this manual.
Nonobservance of the operation, maintenance and service instructions described within this manual
absolves Trotec Laser GmbH from any liability in case of a defect.
Furthermore, Trotec Laser GmbH shall accept no liability whatsoever for damage caused by the use of non-
original parts and accessories.
Additionally, Trotec Laser GmbH shall not be held responsible for any personal injury or property damage, of
an indirect or specific nature, consequential loss, loss of commercial profits, interruption to business, or loss
of commercial information resulting from use of the equipment described in this manual.
It is strictly prohibited to make any alterations, to prepare translations, decompile, disassemble, reverse
engineer or copy the software.
Trotec Laser GmbH reserves the right to update any of the information, illustrations, tables, specifications
and diagrams contained in this operating manual with regard to technical developments at any time without
notice.
2.4 Scope of delivery (standard configuration)
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General Information
1 Cable set (1 long cable (W203) + 1 short cable (W503))
2 Cable COM connection (W505)
3 Green bridging plugs (X11, X61, X71)
4 Black bridging plug (X31)
5 Galvanometer scanner controller card (for PC)
6 Slot Combiner print (X103, X53)
7 Slot cover plate 9pin (COM FL)
8 2 keys for the laser rack
9 CD with marking software
10 Lens cleaning kit
11 Allen key set
12 IEC connector for the laser rack
The monitor, keyboard and mouse are not included in the standard scope of supply.
Notice
The system should be returned and transported in the original packaging.
ENGLISH (Translation) 13

General Information
2.5 Type plate
The type plate contains information regarding the serial number, manufacturer, date of manufacture,
connection values and consumption data.
The type plate is located on the reverse side of the laser rack.
Enter the serial number, model and year of construction of the machine here.
This data is important should the unit experience a fault and for ordering replacement parts.
14 ENGLISH (Translation)

Safety
3 Safety
TO AVOID POSSIBLE HARM READ AND FOLLOW THESE INSTRUCTIONS.
The machine is built at the time of it's development and production according to applicable, established
technical rules and is considered to be safe to operate.
Dangers can be caused by the machine if the machine:
■is operated by unqualified personnel,
■the personnel have not been trained,
■the machine is used improperly or not as intended,
■or if the machine is used for other intended purposes.
This chapter provides an overview of all important safety aspects that are necessary for optimum protection
of persons and safe and trouble-free operation of the machine. Other chapters of this manual contain specific
safety notes for the avoidance and prevention of hazards.
3.1 General safety notes
Warning
Risk posed by the incorrect actions of untrained individuals.
The improper use of the machine can lead to injury and/or damage to the machine.
– Inform personnel about the machine’s function and any other risks and record this in the
training records.
– Observe official regulations regarding the operation of machines and accident prevention
regulations.
Danger
Risk posed by missing, faulty or bridged safety installations and machine components.
Faulty or missing safety installations and machine components can lead to death, injury and/or
damage to the machine.
– Check carefully that safety installations and machine components are functioning properly
and are fault free.
– The specified actions should be undertaken immediately if parts are faulty or de-fective.
Warning
Risk posed by incorrect operation (in particular in setup-mode).
Setting and operating the machine with limited knowledge of its function can lead to injury and/
or damage to the machine.
– Read and observe the operating and safety notes before commissioning the machine!
ENGLISH (Translation) 15

Safety
Warning
Risk posed by incorrect operation by unauthorized individuals.
Setting and operating the machine with limited knowledge of its function can lead to injury and/
or damage to the machine.
– Never leave the machine unattended while in operation.
– Turn off the machine at the main switch when not in use.
Caution
Risk posed by missing machine signage.
Making the wrong assumptions can lead to the risk that the machine is operated incorrectly.
– Replace missing machine signage.
Caution
Risk posed by non-repairable faults.
Any non-repairable fault may damage the machine.
– Turn off the machine and call customer service!
Caution
Risk posed by using inferior spare parts or parts of other manufacturers.
The use of inferior spare parts or parts produced by other manufacturers impairs the safety of
the machine and invalidates the Declaration of Conformity (CE) supplied with it.
– Wear parts or damaged mechanical, safety or electrical components should be replaced by
original spare parts.
Warning
Risk posed by missing protective equipment.
– Wear the appropriate workwear.
– Wear safety glasses suitable for the laser (Laser Class 4).
– Use a suitable extraction system.
Warning
Risk posed by laser marking reaction products.
A suitable extraction system must be used when laser marking due to the possible generation of
gases, fumes and any other partially toxic by-product.
In individual cases, the reaction products may consist of static dust. If this enters any electrical
systems it can cause short circuits leading to personal injury and material damage.
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Safety
Warning
Risk posed by flammable or explosive materials.
Class 4 laser radiation such as that emitted by the Promarker may ignite materials or cause
explosions. Among others it should be ensured that:
– Parameters are selected so that the material does not overheat.
– The system is monitored if necessary.
– Dust is extracted safely.
– There is no accumulation of any flammable residues or remnants in the workspace.
3.1.1 Intended use
The ProMarker is a Class 4 laser marker as per DIN EN 60825-1 "Safety of laser products". It is intended for
integration in systems and lines.
The ProMarker is intended exclusively for laser marking using the supplied marking software.
The following points should also be observed as part of the intended use:
Notice
– Only mark approved materials using suitable parameters.
– Perform maintenance and service according to the specifications in this operating manual.
– Use a suitable extraction system to remove fumes, dust or other reaction products.
– The machine may only be operated by suitably trained individuals.
– Observe effective safety regulations and the procedures described in this operating manual.
If the intention is to use the system for other applications, Trotec Laser GmbH should be informed in
advance.
3.1.2 Improper use
Use of the machine for any purposes other than those intended or described in the present manual is
regarded as improper and therefore prohibited. Trotec Laser GmbH will not accept any liability for damage
caused by improper use. The risks in case of improper use are exclusively borne by the user.
Non-observance of the operation, maintenance and service instructions described within this manual
absolves Trotec from any liability in case of a defect.
3.1.3 Residual risk
Even if all safety regulations are observed, a residual risk remains during operation.
ENGLISH (Translation) 17

Safety
3.1.4 Machine modification
It is strictly prohibited to alter, refit or modify the machine in any way without the express consent of the
manufacturer.
Likewise, it is strictly prohibited to remove, bridge or bypass any safety devices. Operating conditions and
connection and setup values stated in the data sheet must be complied with at all times.
Operation of the system is permitted only with original parts and accessories by the manufacturer. Use of
third-party parts affects machine safety.
3.1.5 Operating modes
Normal operation
For normal operation the following conditions must be met:
•Intended use of the machine (see chapter "Intended use").
•Operation of the machine only by trained personnel.
•Full functional and mounted safety devices.
•Machine must be in technically flawless condition.
•Processing of permissible materials according to the material list.
•Maintenance and service are not included.
Notice
During normal operation it is not necessary to wear safety glasses.
Service operation
Service activities may be carried out only by authorized, trained service technicians. If side panels as well as
covers get removed and safety devices get bypassed, it can lead to direct and indirect scattered radiation.
The service operation is therefore declared as laser class 4 (US: class IV) and proper precautions need to be
taken (see "Laser classification").
3.1.6 Applicable safety regulations
The following directives and guidelines must be observed to avoid hazards when operating Trotec laser
systems:
Guidelines/Regulations
2006/42/EC EC Machinery Directive
2014/30/EU EMC Guideline
18 ENGLISH (Translation)

Safety
Applied harmonized standards
EN ISO 12100:2011-03 Safety of machinery - General principles for design - Risk assessment and
risk reduction.
IEC 60825-1:2014,
EN 60825-4:2011
Safety of laser products - Part 1: Equipment classification and requirements.
IEC 60204-1:2005 Safety of machinery - Electrical equipment of machines - Part 1: General
requirements.
ISO/DIS 11553-1:2009-03 Safety of machinery - Laser processing machines - Part 1: General safety
requirements.
IEC 61000-6-4:2007-02 Electromagnetic compatibility (EMC) - Part 6-4: Generic standards -
Emission standard for industrial environments.
ISO 13857:2008 Safety of machinery - Safety distances to prevent hazard zones being
reached by upper and lower limps.
EN 55011+A1:2016-05 Industrial, scientific and medical equipment - Radio-frequency disturbance
characteristics - Limits and methods of measurement.
Notice
Safety norms and regulations.
The general guidelines and directives listed within this manual may differ according to locality,
region or country.
Therefore, always observe the directives as well as the regulations of the institutions for
statutory accident insurance association applicable to you. The operator is responsible for
fulfilling all safety requirements, as Trotec Laser GmbH has no influence on the proper use of
the machine.
Observe the official regulations for your business location in accordance with the applicable
local legal regulations (on accident prevention regulations or employee protection), e.g. DGUV
regulation 11 for Germany.
ENGLISH (Translation) 19

Safety
3.2 Laser safety
3.2.1 Laser classification
The laser safety class indicates the risk potential based on the level of accessible laser radiation.
The ProMarker is a laser class 4 product and complies to the latest safety norms and regulations (IEC
60825-1).
Class 4 (US: class IV)
Class 4 (US: class IV) high powered lasers (visible or invisible) considered to present potential acute hazard
to the eye and skin for both direct and scatter (diffused) conditions.
Also have potential hazard considerations for fire (ignition) and byproduct emissions from target or process
materials. It is the responsibility of the operator of the machine to take appropriate measurements to
eliminate any dangers such as fire or explosions through the laser beam.
Warning Laser
Obligations of the operator for the operation of class 4 lasers (US: class IV):
– Observe official regulations for the business location in accordance with the applicable local
legal regulations (on accident prevention regulations or employee protection), e. g. DGUV
regulation 11 for Germany.
– According to DGUV regulation 11 "Laser radiation", as well as national regulations:
Written appointment of a competent laser safety officer for compliance with the relevant
regulations.
– Mark the danger zone as such by attaching warning lights and warning signs on the outside.
– Protect the danger zone against unauthorized access.
– Wear appropriate laser safety glasses within the danger zone that are matched to the
wavelength and power of the laser.
– Install an additional and well visible warning light to warn the operator of the presence of
laser radiation.
Compliance with the points above does not absolve the operator from meeting the relevant standards and
guidelines for the operation of a Class 4 laser system.
20 ENGLISH (Translation)