Trotec Speedy 300 fiber User manual

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OPERATION MANUAL
8017 Trotec Speedy 300 fiber

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Trotec Laser GmbH
Linzer Strasse 156
A –4600 Wels
AUSTRIA
Ph.: +43/7242/239-0
Fax: [phone]
E-Mail: [email protected]
www.troteclaser.com
Trotec cannot be held responsible for any direct or indirect damages, which result from using or
working with the products electric circuits or software described herein. The apparatus must be
used only by trained and skilled personnel. Before use the manual should be read and followed
carefully.
Furthermore Trotec reserves the right to change or alter any product described herein without prior
notice.
In case of failure, please check the device first according to section 6.2 Tips for Troubleshooting.
If unsuccessful, please note all data of the device (year of manufacture, software version, etc.) and
call us from a telephone next to the switched on device.
For queries or technical problems please contact your dealer or Trotec directly at the above
address.
This documentation with all illustrations is intellectual property of Trotec Produktions- u.
Vertriebs GmbH.
The entire documentation is given to the user for personal use only. This documentation must not
be reproduced or made available to others without our written permission. Any breach of law will
be prosecuted.

8017 Trotec Speedy 300 fiber
TABLE OF CONTENTS
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TABLE OF CONTENTS
1 GENERAL ........................................................................................................................5
1.1 Operation Manual Use –General Information ........................................................................................ 5
1.2 Designated Use.......................................................................................................................................... 6
1.3 Disposal remarks....................................................................................................................................... 6
1.4 Technical Data / Device Specification ..................................................................................................... 7
1.5 Manufacturer's Label................................................................................................................................. 8
1.6 EU –Declaration of conformity................................................................................................................ 9
2 SAFETY..........................................................................................................................10
2.1 General Safety Information..................................................................................................................... 10
2.2 Laser Safety Information ........................................................................................................................ 11
2.3 Safety Precautions when Operating the Machine................................................................................ 13
2.4 Warning and Information Labels............................................................................................................ 14
3 BEFORE OPERATION...................................................................................................16
3.1 Unpacking ................................................................................................................................................ 16
3.2 Contents of Delivery................................................................................................................................ 17
3.3 Location.................................................................................................................................................... 18
3.4 Electrical –Requirements....................................................................................................................... 19
3.5 Exhaust System –Requirements........................................................................................................... 20
3.6 Computer –Requirements...................................................................................................................... 20
3.7 Connections............................................................................................................................................. 21
3.7.1 Connecting the Mains ......................................................................................................................... 21
3.7.2 Connecting the Computer................................................................................................................... 22
3.7.3 Connecting the Exhaust System......................................................................................................... 23
4 OPERATION ..................................................................................................................24
4.1 Machine view and connections.............................................................................................................. 24
4.2 Power switch (ON / OFF)......................................................................................................................... 28
4.3 Keypad...................................................................................................................................................... 29
4.4 First Steps ................................................................................................................................................ 32
4.5 Produce the first Samples ...................................................................................................................... 35
4.6 Rotary Attachment................................................................................................................................... 37
5 MAINTENANCE .............................................................................................................41
5.1 Cleaning the System ............................................................................................................................... 41
5.2 Cleaning the Optical Parts...................................................................................................................... 42
5.2.1 CLEANING THE LENS....................................................................................................................... 42
5.2.2 CLEANING THE MIRRORS #2 AND #3............................................................................................. 44
5.3 Maintenance Plan .................................................................................................................................... 47

8017 Trotec Speedy 300 fiber
TABLE OF CONTENTS
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6 ADDITIONAL INFORMATION .......................................................................................48
6.1 Material table............................................................................................................................................ 48
6.2 Tips for Troubleshooting........................................................................................................................ 49
6.3 Acceptance report................................................................................................................................... 50
6.4 TRAINING SCHEDULE............................................................................................................................. 51
6.5 Response Form........................................................................................................................................ 52
6.6 How to create a Service File................................................................................................................... 53

8017 Trotec Speedy 300 fiber
GENERAL
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1 GENERAL
1.1 Operation Manual Use –General Information
Caution:
Please read and follow this Operation Manual carefully, before installation and operation.
Damage to persons and/or material can result from not following individual points of the
Operation Manual!
Operation of the system is only permitted with equipment and spare parts supplied or
listed in the spare parts and consumables lists.
Auxiliary equipment must be adjusted to the base machine (any queries to dealer or
manufacturer).
The following symbols are used for easier understanding of the Operation Manual:
If the Operation Manual is not observed, this area represents a particular
danger for the operating personnel or the personnel responsible for
maintenance.
Caution: This component is under voltage. In these areas strictly observe the
safety instructions regarding electricity. Care is to be taken in particular during
maintenance and repair work
Caution: In this area pay attention to the possible dangers of the laser beam.
Note or information on individual components of the device, that simplify the
use or make it more understandable.

8017 Trotec Speedy 300 fiber
GENERAL
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1.2 Designated Use
The Trotec Speedy 300 fiber is used for marking on metals and plastics. Many metals and
most plastics will show interaction with the laser beam. However, very clean metallic
surfaces which are highly polished and pure could show NO reaction. This is due to too
high reflectivity at 1064nm wavelength which is given especially for silver and copper.
The working process must only be performed with a perfectly adjusted
machine (see also Section 4 OPERATION).
Use of the system in other areas is against the designated use. The
manufacturer does not admit liability for damage to personal and/or
equipment resulting from such use.
The system must only be operated, maintained and repaired, by personnel
that are familiar with the designated field of use and the dangers of the
machine!
Non-observance of the instructions for operation, maintenance and repair
described in this Operation Manual excludes any liability of the manufacturer if
a defect occurs.
Caution when processing conductive materials (carbon fibers…)! Conductive
dust or particles in the ambient air might damage electrical components and
lead to short circuits. Bear in mind that those defects are NOT warranted.
1.3 Disposal remarks
Do not dispose the machine with domestic waste!
Electronic devices have to be disposed according to the regional directives
on electronic and electric waste disposal.
In case of further questions, please ask your supplier. He might take care of
proper disposal.

8017 Trotec Speedy 300 fiber
GENERAL
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1.4 Technical Data / Device Specification
Mechanic
Working area
29 x 17 inch / 726 x 432 mm
Max. size of workpiece
29.5 x 17.3 inch / 750 x 440 mm
Max. height of workpiece
6.6 inch / 169 mm with 3.2 inch lens
4.8 inch / 123 mm with 5.0 inch lens
Max. engraving speed
78 inch/sec / 200 cm/sec for fiber
Motor
Brushless DC Servo motor
Encoder
Increment
Workpiece table
Solid metal (ferro-magnetic)
Max. load of workpiece
44 lbs / 20 kg
Lenses
3.2, 5.0 inch
Features
Standard:
Electro-optic autofocus, Laser pointer (655nm, < 0,99mWcw), Coaxial air assist (without pump),
Ferro-magnetic working table, 3.2 inch lens, USB connection, JobControl Expert software
Optional:
Honeycomb cutting table, Rotary attachment, Harsh environment protection kit, Laserpower upgrade,
Air assist including compressor, Temperature sensor, Vacuum table, Data import MAC, i-cut, Trolley
Table
Control system
Laserpower
Adjustable from 0 - 100%
Interface Hardware
RS-232-C: Data Rate 19.200 –155.200 Baud
USB: Data Rate 460.800 Baud
Interface Software
JobControl, HPGL
Laser Equipment
Laser tube
Pulsed fiber laser, maintenance free
Laserpower: 10W, 20W, 30W, 50W
Wavelength
1064 nm
Cooling system
Air cooling unit
All systems air-cooled
Electricity, Power, Fuse
Voltage
Single phase 230V / 50Hz or 115V / 60 Hz
Power consumption
710 W for 50W unit
Recommended fuse
10A (115V / 230V)
Dimensions
Width/depth/height (incl. trolley)
42.9 x 35.1 x 41.8 inch / 1090 x 890 x 1060 mm
Weight (approx.)
297 lbs / 135 kg
Ambient conditions
Temperature
59°F to 77°F / +15°C to +25°C
Humidity
40% to max 70%, not condensing
Laser Safety
Laser class
CDRH Laser Safety
Laser Class 2
CE compliant, FDA approved
Interlock
Duplicate interlock safety system
SUBJECT TO CHANGE WITHOUT PRIOR NOTICE
SEPTEMBER 2010

8017 Trotec Speedy 300 fiber
GENERAL
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1.5 Manufacturer's Label
The manufacturer’s label is located on the back of the machine (see picture below).
It is recommended to enter data such as serial number and year of manufacture into the
manufacturer's label above so that you always have this data at hand when required.

8017 Trotec Speedy 300 fiber
GENERAL
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1.6 EU –Declaration of conformity
(Machine directive 2006/42/EG, appendix II A)
Manufacturer:
Trotec Laser GmbH.
Linzer Straße 156,
A-4600 Wels
Authorized person for the compilation of technical documentation:
Gerhard KREMPL, Trotec Laser GmbH., Linzer Straße 156, A-4600 Wels
We hereby certify that
SPEEDY 300 fiber
Model N° 8017 SPEEDY 300 fiber
in its conception, construction and form put by us into circulation is in accordance with all the relevant
essential health and safety requirements of the EC machinery directive 2006/42/EEC.
Further valid guidelines/regulations for the product:
2006/95/EG Low Voltage Directive
2004/108/EG EMC Guideline
Applied harmonized standards:
- EN ISO12100 Machine Safety
- EN 60335-1/2007 Safety of Household and similar Appliances
- EN 55014-1/2006, EN 55014-2/1997 Electromagnetic Compatibility
- EN 60204-1 Machine Safety –electr. Equipment
- EN 60825-1/2007, EN 60825-4/2006 and EN 60825-14/2006 Safety of Laser Equipment
- EN 55022/2008, EN 55024/2003 Electromagnetic Compatibility
Place, Date:
Wels, 30.03.2011
Personal data of the signer:
Stephan FAZENY, Head of Research and Development
Signature:

8017 Trotec Speedy 300 fiber
SAFETY
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2 SAFETY
Please read this chapter before operating or servicing a Trotec Speedy 300 fiber laser
system!
2.1 General Safety Information
All personnel involved in installation, set-up, operation maintenance and repair of the machine,
must have read and understood the Operation Manual and in particular the "Safety" section. The
user is recommended to generate company-internal instructions considering the professional
qualifications of the personnel employed in each case, and the receipt of the instruction/Operation
Manual or the participation at introduction/training should be acknowledged in writing in each case.
Safety-conscious Working
The machine must only be operated by trained and authorized personnel.
The scopes of competence for the different activities in the scope of operating the machine must
be clearly defined and observed, so that under the aspect of safety no unclear questions of
competence occur. This applies in particular to activities on the electric equipment, which must
only be performed by special experts.
For all activities concerning installation, set-up, start-up, operation, modifications of conditions and
methods of operation, maintenance, inspection and repair, the switch-off procedures that may be
provided in the Operation Manual must be observed.
Safety Information for the User and/or Operating Personnel
No working methods are permitted that affect the safety of the machine.
The operator must also ensure that no unauthorized persons work with the machine (e.g. by
activating equipment without authorization).
It is the duty of the operator, to check the machine before start of work for externally visible
damage and defects, and to immediately report changes that appear (including behavior during
operation) that affect the safety.
The user must provide that the machine is only operated in perfect condition.
The user must guarantee the cleanness and accessibility at and around the machine by
corresponding instructions and controls.
Principally, no safety components may be removed or disabled (already here we emphasize the
imminent dangers, for example severe burns, loss of eye-sight). If the removal of safety
components is required during repair and service, the replacement of the safety components
must be performed immediately after completion of the service and repair activities.

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SAFETY
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Preparation, retooling, change of work piece, maintenance and repair activities must only
performed with equipment switched off, by trained personnel.
It is forbidden to perform unauthorized modifications and changes to the machine. It is
emphasized, that any unauthorized modifications to the machine are not permitted for safety
reasons.
2.2 Laser Safety Information
To assess the potential dangers laser systems pose, they are classified into 5
safety classes: 1, 2, 3a, 3b and 4. Trotec Speedy 300 fiber is a device of
class 2 (USA: Class II). This is guaranteed by the protective housing and the
safety installations.
Please note that improper operation of the device can override the status of
safety class 2 and can cause the emission of harmful radiation.
This laser system contains an YTTERBIUM FIBER LASER of class 4 that
emits intensive and invisible laser radiation. Without safety precautions the
direct radiation or even diffuse reflected radiation is dangerous!
Without safety precautions, the following risks exist with exposure to laser
radiation:
Eyes: Burns to the retina for NIR (Near Infra Red) LASER
Skin: Burns
Clothing: Danger of fire
Never try to modify or disassemble the laser and do not try to start up a
system that had been modified or disassembled!
Dangerous radiation exposure can result from the use of operation or
adjustment equipment other than that described here, and if different
operational methods are performed.
Service technicians using the service plug are required to wear standard laser
safety glasses for NIR (Near Infra Red) LASER lasers (wavelength
1060 nm).

8017 Trotec Speedy 300 fiber
SAFETY
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Dangerous radiation exposure can result from the use of materials other
than described in Section 1.2 Designated Use and the material table in
6.1 Material table:
In case of using highly reflecting materials like
blank or polished metals
metals with very high reflectivity like copper, brass, gold, silver
any materials with highly reflecting coatings
other highly reflecting materials,
especially in combination with high laser power, low processing speed and/or work
pieces with curved or inclined surfaces, laser radiation might be reflected towards
the protection cover. With a very low probability this protection cover could be
damaged if the reflected radiation is FOCUSSED onto the surface of the protection
cover.
Therefore visual inspection for point-like defects on the protection cover should be
done if the aforementioned conditions are given.
The loss of yellow color on the protection cover indicates a damage of the
protecting layer. If you detect such effects, immediately turn off the laser machine
and take care to get a new protection cover.
Also other components inside the machine may be damaged if the aforementioned
conditions are given. To improve laser safety an optional “Laser Protection Cover” is
available on request.

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SAFETY
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2.3 Safety Precautions when Operating the Machine
In your Speedy 300 fiber, a closed safety system is integrated which immediately switches
off the power to the laser tube when the protection cover is opened. Consequently an
incomplete processing can occur if the cover is opened during operation. Therefore, first
press the "PAUSE" button, if you want to interrupt a process.
Please remember the following safety precautions when working with this machine:
A fire extinguisher must always be handy as the laser beam can ignite flammable
materials. Do not store any flammable materials inside the machine or in the immediate
vicinity of the machine. Particularly leftovers of produced materials have to be removed to
prevent fire hazard.
Unsupervised operation of the system is not permitted.
Because of their low absorption polished and pure metals like un-coated aluminum,
copper, silver and gold can show very weak interaction with the laser beam and lead to
strong reflections. Such materials must be handled with care, as a directed reflection could
harm the protection cover. The protection cover is damaged if the reflected radiation is
FOCUSSED in the plane of the protection cover. By accident, this effect is almost
impossible.
Adjustment of the beam path must be performed only by especially trained personnel. An
improper setting can lead to uncontrolled emission of the laser radiation.
Before processing materials the user must verify, whether harmful materials can be
generated and whether the filter equipment of the exhaust system is suitable for the
harmful materials. We emphasize that it is the responsibility of the user, to consider the
national and regional threshold values for dust, fogs and gases when selecting the filters
and the exhaust system. (The values for the maximum workplace concentration must not
be exceeded.)
Please refer to the manual of the exhaust system on how and in what intervals you need to
replace filters.
PVC (polyvinyl chloride) must under no circumstances be processed with the laser.
Should you have further questions before starting work, please contact your dealer or
Trotec.

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SAFETY
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2.4 Warning and Information Labels
The warning and information labels are attached in such positions of the machine
that could represent a source of danger during set-up and operation. Therefore,
follow the information on the labels. If labels are lost or damaged, they must be
replaced immediately.
Visible from outside
Visible when cover is opened / removed
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SAFETY
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8017 Trotec Speedy 300 fiber
BEFORE OPERATION
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3 BEFORE OPERATION
3.1 Unpacking
You receive your Speedy 300 fiber packed in a cardboard box or wooden box, which
contains the laser and additional accessories. The following steps give you an overview of
the unpacking and assembly of the laser. Please follow these steps carefully.
If possible keep the packaging in case the machine ever needs to be
relocated or shipped for any reason.
Dispose all waste according to the applicable waste disposal law.
1. Remove the cover. Please do
not forget to store this box in a
dry place.
2. Carefully remove the foam material, which protects the viewing
window of the cover, and the tape that holds this cover in place.
3. Open the front door and remove the accessories
box located under working table, which contains all
accessory parts required for the installation of the
laser machine.
4. Lift the laser machine out of the box. For this you
will require two to three persons. Position
the laser machine on the delivered stand.
5. Open the accessories box.

8017 Trotec Speedy 300 fiber
BEFORE OPERATION
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3.2 Contents of Delivery
Transport and service packaging
Laser including optics
Stand
Accessories box, which contains the following parts:
1. CD Trotec software / printer driver incl. Operation Manual
2. Mains cable
3. Computer connection cable USB
4. Computer connection cable serial (optional)
5. Cleaning kit for optics
6. Additional lenses (optional)
7. Air assist nozzles(s)
8. Focus tool(s)
9. Allen key set 1.5 - 10 mm
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BEFORE OPERATION
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3.3 Location
Before you install the laser system, you should select an appropriate location. Follow the
guidelines shown below:
Avoid locations where the system is exposed to high temperatures, dust and
high humidity (The humidity must not exceed 70% and the temperature must
not be close to the dew point).
Avoid locations, where the system is exposed to mechanical shocks
Fuse protection:
Do not connect other devices via the laser fuse, as the laser system requires
the full amperage.
Avoid locations with poor air circulation.
Select a location, whose room temperature is between 15 °C and 25 °C (59° –
77° F). Avoid higher ambient temperatures and strong exposure of the
machine to the sun. Use blinds, if required.
Select a location close to ventilation (if available).
Select a location that is not more than 2.50 m away from your computer
(max. cable length to avoid disturbing interferences).
Try to place a working table or a place to put things next to it. This shall avoid,
that the machine is misused as a table.

8017 Trotec Speedy 300 fiber
BEFORE OPERATION
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3.4 Electrical –Requirements
Make sure that your electrical outlet is capable of providing the proper
voltage, frequency and amperage that the laser system requires.
We recommend having individual circuits for
Lasermachine and PC
Extractor
Recommended fuse: 10A (115V/230V).
Please install your computer to the same circuit as the laser to prevent
electromagnetic interactions.
DAMAGES FROM AN INADEQUATE OR INAPPROPRIATE POWER
SOURCE ARE NOT COVERED UNDER WARRANTY.
Noisy or unstable electricity as well as voltage spikes can cause interference
and possible damage to the electronics of the laser system. It is better to
connect the laser system to a dedicated electrical line.
It is highly recommended that you use a surge suppression plugs to protect
your computer equipment.
If electrical power fluctuations, brown outs or constant power outages are a
problem in your area, an electrical line stabilizer, UPS (Uninterruptible Power
Supply) or backup generator might be required. If installing any of these
devices, make sure that they meet the electrical requirements of the laser
system.
It is your responsibility to provide a suitable electrical supply.

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BEFORE OPERATION
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3.5 Exhaust System –Requirements
Do not start the machine without an adequate exhaust system.
3.6 Computer –Requirements
The following recommendation represents the minimum requirements.
When using a more powerful computer the graphics are generated and
displayed faster and the computing times and the data transfer to the laser
are reduced. To use the newest software version, you might have to abide
other requirements.
Windows 7® 32/64-bit or
Windows Vista® 32/64-bit (with Service Pack 1 or later) or
Windows® XP 32/64-bit (with Service Pack 2 or later)
512 MB of RAM, 400 MB of hard disk space
Pentium® 1 GHz processor or AMD Athlon™ XP
1024 x 768 or better monitor resolution
24-bit color depth graphics card
1 free USB interface
Serial port RS232 for troCAM and/or i-Cut
CD drive
Mouse