Trotec Speedy 360 flexx User manual

www.troteclaser.com
Speedy 360 flexx
Operation Manual
BA 8032_2.2_EN (05/2016)
ENGLISH

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Trotec Laser GmbH
Linzer Straße 156
A –4600 Wels
AUSTRIA
Tel.: ++43/7242/239-7000
Fax: ++43/7242/239-7380
E-Mail: [e-mail]
www.troteclaser.com
Technical
Changes
Technical specifications are subject to change without notice.
Trotec Laser GmbH reserves the right to improve or modify any
product described herein without prior notice.
Copyright
This documentation with all illustrations is intellectual property of
Trotec Laser GmbH. The entire documentation is given to the user for
personal use only. Reproduction, translation or any distribution to third parties
is not permitted without the prior consent of Trotec Laser GmbH. Any
infringement will be prosecuted.

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Contents
1General .............................................................................................................................................. 6
1.1 Information about this operation manual.................................................................................... 6
1.1.1 Storage of the manual...................................................................................................... 6
1.1.2 Complementary documentation ....................................................................................... 6
1.2 Explanation of symbols............................................................................................................... 7
1.3 Liability and warranty.................................................................................................................. 8
1.4 Scope of delivery (standard configuration)................................................................................. 9
1.5 Type plate................................................................................................................................. 10
2Safety............................................................................................................................................... 11
2.1 Safety principles ....................................................................................................................... 11
2.1.1 Intended use................................................................................................................... 11
2.1.2 Improper use .................................................................................................................. 11
2.1.3 Safety norms and regulations......................................................................................... 12
2.2 Laser safety .............................................................................................................................. 13
2.2.1 Laser classes.................................................................................................................. 13
2.3 Machine modification................................................................................................................ 14
2.4 Area of responsibility ................................................................................................................ 15
2.4.1 Responsibilities of the operator...................................................................................... 15
2.4.2 Responsibilities of the operating personnel ................................................................... 16
2.5 Operating and service personnel requirements ....................................................................... 16
2.6 Warning and information labels................................................................................................ 17
2.7 Safety devices .......................................................................................................................... 19
2.7.1 Main switch..................................................................................................................... 20
2.7.2 Key switch ...................................................................................................................... 20
2.7.3 Temperature sensor reset button (option)...................................................................... 20
2.7.4 Emergency stop button (only with temperature sensor option)...................................... 21
2.7.5 Interlock switches........................................................................................................... 21
2.7.6 Side panels..................................................................................................................... 21
2.7.7 Acrylic top lid .................................................................................................................. 21
2.7.8 In case of safety device malfunction .............................................................................. 22
2.8 In case of an emergency .......................................................................................................... 22
2.8.1 In case of malfunction .................................................................................................... 22
2.8.2 In case of accident; First Aid .......................................................................................... 22
2.9 Specific hazards ....................................................................................................................... 23
2.9.1 Fire hazard ..................................................................................................................... 23
2.9.2 Gases, fumes and dust .................................................................................................. 23
2.9.3 Optical components........................................................................................................ 24
3EC Declaration of Conformity ....................................................................................................... 26
4Technical Data................................................................................................................................ 27
4.1 Dimensions and weight............................................................................................................. 27
4.2 Data sheet ................................................................................................................................ 28
4.3 Electrical requirements............................................................................................................. 31
4.4 Exhaust system requirements .................................................................................................. 32
4.5 Computer requirements............................................................................................................ 33
4.6 Materials ................................................................................................................................... 34

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5Machine overview........................................................................................................................... 36
5.1 General overview...................................................................................................................... 36
5.1.1 Operation panel.............................................................................................................. 37
5.1.2 Front door....................................................................................................................... 41
5.2 Tables (multifunctional table concept)...................................................................................... 42
5.2.1 Multifunctional base frame ............................................................................................. 42
5.2.2 Ferromagnetic engraving table (standard)..................................................................... 42
5.2.3 Vacuum table.................................................................................................................. 42
5.2.4 Cutting tables.................................................................................................................. 43
5.2.5 Additional tabletops........................................................................................................ 44
5.3 Lenses and nozzles.................................................................................................................. 45
6Transport, packaging and storage ............................................................................................... 46
6.1 Safety notes.............................................................................................................................. 46
6.2 Transport and unloading........................................................................................................... 46
6.2.1 Required tools ................................................................................................................ 46
6.2.2 Transport conditions....................................................................................................... 47
6.3 Storage and storage conditions................................................................................................ 48
6.4 Unpacking the machine............................................................................................................ 49
6.5 Transport inspection and reporting of defects.......................................................................... 51
6.6 Relocation of the machine........................................................................................................ 51
7Setup and installation.................................................................................................................... 52
7.1 Safety notes.............................................................................................................................. 52
7.2 Operating environment............................................................................................................. 53
7.2.1 Space requirements ....................................................................................................... 54
7.3 Setup......................................................................................................................................... 54
7.4 Connections.............................................................................................................................. 55
7.4.1 Connecting the mains..................................................................................................... 56
7.4.2 Connecting the PC ......................................................................................................... 56
7.4.3 Connecting a Trotec exhaust system............................................................................. 57
8Operation......................................................................................................................................... 58
8.1 Before operation ....................................................................................................................... 58
8.2 Software.................................................................................................................................... 58
8.3 Power ON/OFF......................................................................................................................... 59
8.3.1 Power ON....................................................................................................................... 59
8.3.2 Power OFF..................................................................................................................... 59
8.4 Table placement....................................................................................................................... 60
8.5 Lens placement ........................................................................................................................ 61
8.5.1 Lens position .................................................................................................................. 61
8.6 Switch laser source manually................................................................................................... 62
8.7 Focusing methods .................................................................................................................... 63
8.7.1 Focus tool....................................................................................................................... 64
8.7.2 Software focus................................................................................................................ 65
8.7.3 Light bar focus................................................................................................................ 67
8.7.4 Sonar Technology™....................................................................................................... 67
8.8 Rotary engraving attachment (option) ...................................................................................... 68
8.8.1 Installation and commissioning ...................................................................................... 69
8.8.2 Mounting the work piece ................................................................................................ 70

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8.8.3 Engraving ....................................................................................................................... 71
8.9 Tips and tricks........................................................................................................................... 72
8.9.1 Tips and tricks for laser engraving ................................................................................. 72
8.9.2 Tips and tricks for laser cutting....................................................................................... 73
8.9.3 Tips and tricks for the production of rubber dies............................................................ 73
9Maintenance.................................................................................................................................... 74
9.1 Safety notes.............................................................................................................................. 74
9.2 Maintenance schedule.............................................................................................................. 75
9.3 Cleaning the machine............................................................................................................... 76
9.3.1 Cleaning the exhaust box............................................................................................... 77
9.4 Cleaning the optics ................................................................................................................... 78
9.4.1 Cleaning the lens............................................................................................................ 78
9.4.2 Cleaning the mirror......................................................................................................... 79
9.5 Cleaning the ultrasonic sensor (Option Sonar Technology™) ................................................. 80
10 Troubleshooting............................................................................................................................. 81
10.1Errors, cause and resolutions................................................................................................... 81
11 Contact details................................................................................................................................ 84
11.1Technical Support..................................................................................................................... 84
11.2Local Offices / Sales................................................................................................................. 84
11.3Technical Documentation......................................................................................................... 84
12 Disassembly.................................................................................................................................... 85
13 Disposal........................................................................................................................................... 85
14 Appendix ......................................................................................................................................... 86
14.1Acceptance form....................................................................................................................... 86
14.2Training verification form .......................................................................................................... 87
14.3Response form ......................................................................................................................... 88
14.4How to create a service file....................................................................................................... 89

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1 General
1.1 Information about this operation manual
PLEASE READ THIS OPERATION MANUAL CAREFULLY BEFORE USE
KEEP THE MANUAL FOR FURTHER CONSULTATION
This operation manual describes how to operate the machine properly and safely. Be sure to follow
the safety instructions given here, as well as any local accident prevention regulations and general
safety regulations applicable to the field of usage.
Before beginning any work on the machine, ensure that the manual, in particular the chapter entitled
“Safety Information”and the respective safety guidelines, has been read in its entirety and fully
understood.
1.1.1 Storage of the manual
This manual is an integral part of the machine and must therefore be kept in the direct vicinity of the
machine and be accessible at all times.
1.1.2 Complementary documentation
Software Operation Manual
Trotec JobControl®JobControl_Operationmanual_x.x.x_Vx.x

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1.2 Explanation of symbols
Important technical safety notes and instructions in this manual are marked with symbols. These
instructions for workplace safety must be complies with and followed. Here special attention must be
paid in order to avoid accidents, injury to persons or material damage.
DANGER
This symbol indicates information noncompliance wherewith result in death or serious
injury.
WARNING
This symbol indicates information noncompliance wherewith may result in death or
serious injury.
WARNING
This symbol warns of potentially dangerous situations related to electric voltage. Failure to
observe the safety instructions leads to risk of serious injury or death. Care is to be taken
in particular during maintenance and repair work.
WARNING
This symbol warns of potentially dangerous situations related to the laser beam. Failure to
observe the safety instructions leads to risk of serious injury.
Material damage
This symbol indicates information noncompliance wherewith may lead to material
damage, functional failures and/or machine breakdown.
Info
This symbol marks tips and information which are to be observed to ensure efficient and
failure-free operation of the machine.

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1.3 Liability and warranty
All information, illustrations, tables, specifications and diagrams contained in this operation manual
have been carefully compiled according to the current state of technology. No liability is accepted with
regard to errors, missing information and any resulting damage or consequential loss.
Strict compliance with the safety procedures described in this operation manual and extreme caution
when using the equipment are essential for avoiding and reducing the possibility of personal injury or
damage to the equipment. The manufacturer shall not be liable for any damage and or faults resulting
from non-observance of instructions in the manual.
Additionally, Trotec Laser GmbH shall not be held responsible for any personal injury or property
damage, of either an indirect or specific nature, consequential loss, loss of commercial profits,
interruption to business, or loss of commercial information resulting from use of the equipment
described in this manual.
Furthermore, Trotec Laser GmbH shall accept no liability whatsoever for damage caused by the use of
non-original parts and accessories.
Any software forming part of this equipment may be used only for the purposes for which it was
supplied by Trotec Laser GmbH. It is strictly prohibited to make any alterations, to prepare
translations, decompile or disassemble the software.
Trotec Laser GmbH reserves the right to update any of the information, illustrations, tables,
specifications and diagrams contained in this operation manual with regard to technical developments
at any time without notice.

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1.4 Scope of delivery (standard configuration)
1. Laser machine
2. DVD (with laser software, printer driver and operation manuals)
3. Focusing tool(s) (according to lens order)
4. Cleaning kit for optics
5. Nozzles (2 pcs.: ø3 und ø7)
6. Lens (standard lens for CO2: 2”, fiber: 3.2”, flexx: 2.85”or according to order)
7. Ferromagnetic engraving table or multifunctional table concept (according to order)
8. Allen key kit (8-part)
9. Open-end wrench
10. Power cord (according to order)
11. USB computer connection cable
12. RS232 cable (according to order)
13. Exhaust connection cable (according to order)
The actual scope of delivery may be different, depending on
the special model, additional order options or newest
technical changes.
3
2
1
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5
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7
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1.5 Type plate
The type plate with the CE mark is located on the rear of the machine.
Enter the serial number, model and year of manufacture into your manual and always refer to them
when contacting our representative or service office for enquiries, troubleshooting or ordering of
replacement parts.
Serial number: _____________________________
Model: ___________________________________
Year of manufacture: ________________________