Troy-Bilt 20210 User manual

Owner's Manual /Manual del Propietario
Pressure Washer /Lavadora de Presi6n
Model /Modelo 020210
®
IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY
IMPORTANTE: LEYO LA SEGURIDAD LAS ORDENESY LAS INSTRUCCIONES DETENIDAMENTE
Questions? Preguntas?
Helpline - 1-888-611-6708 M-F 8-5 CT
Troy-Bilt® is a registered trademark ofTroy-Bilt, LLC and is used under ticense to Briggs & Stratton Power Products.
Troy-Bi)t® es una marca registrada de Troy-Bilt, LLC y se usa abajo licencia a Briggs & Stratton Power Products.
BRIGGS &STRATTON POWER PRODUCTS GROUP, LLC
1!!!!!!!1911,1!1JEFFERSON,WISCONSIN,U.S.A.
0 0 Printed in USA Manual No. 193776GS Revision 2 (0112112004)

!Safety Rules
TABLE OF CONTENTS
SafetyRules.................................... 2-4
Know Your PressureWasher ........................ 5
Assembly...................................... 6-8
Operation .................................... 9- II
Maintenance ................................. 12-14
Storage........................................ 15
Notes ......................................... 16
Troubleshooting ................................. 17
Replacement Parts ............................ 18_19
Warranty ................................. Last Page
EQUIPMENT
DESCRIPTION
_Read this manual carefully and become
familiar with your pressure washer. Know the
applications, the limitations and any hazards
involved.
This manualcontains informationfor a high pressure
washer that operates at 3,700 PSiat a flow rate of
4.0gallons per minute.This powerful, high quality system
features large 12" wheels,a pump equipped with an
automatic cool down system, chemical injectionsystem,
nozzle extension with quick connect nozzles,safety goggles,
heavyduty 50' hose, and more.
Every effort hasbeen madeto ensurethat informationin
this manualisaccurate and curren_ However,we reserve the
right to change,alter or otherwise improvethe product and
this document at anytime without prior notice.
In the State of California a spark arrester isrequired by lawI
(Section 4442 of the California Public ResourcesCode). I
Other states may havesimilar laws.Federallawsapplyon
federal lands.If you equip the muffler with a spark arrester,
it must be maintained in effective working order.
SAFETY RULES
_This isthe safety alert symbol. It is used to
alert you to potential personal injury
hazards. Obey all safety messages that follow
this symbol to avoid possible injury or death.
The safety alert symbol (_,) isused with a signalword
(DANGER, CAUTION,WARNING), a pictorial and/or a
safety messageto alert you to hazards.DANGER indicates
a hazard which, if not avoided, will result in death or serious
injury.WARNING indicatesa hazardwhich, ifnot
avoided,couldresult in death or serious injury.CAUTION
indicatesa hazard which, if not avoided,might result in
minor or moderate injury.CAUTION, when used
without the alert symbol, indicatesa situation that could
result in equipment damage.Follow safety messagesto
avoid or reduce the risk of injury or death.
WARNING
The engine e_duct contains
chemicals known to the State of California to cause
cancer, b rth defects, or other reproduct ve harm.
Hazard Symbols and Meanings
Toxic Fumes Electrical Shock
J"1,
Slippery Surface Fall Fluid Injection
Fire Explosion Hot Surface
Moving Parts FlyingObjects Kickback

Section 1: Safety Rules
DANGER
Operate pressure washer ONLY outdoors.
Use a respirator or mask whenever there isa chance that
vapors may be inhaled.
Readall instructions with maskso you are certain the maskwi[[
provide the necessaryprotection againstinhalingharmful vapors.
WARNING
Keep water spray awayfrom electric wiring or fatal electric
shock may result.
WARNING
Keep spray tip between 8to 24 inchesawayfrom cleaning
surface.
Operate this unit on a stable surface.
The cleaningarea should have adequate slopes and drainage to
reduce the possibility of a fall due to slippery surfaces.
Be extremely careful if you must use the pressure washer from
a [adder,scaffoldingor any other relatively unstable location.
Firmly grasp spraygun with both handswhen using high
pressure sprayto avoid iniuryifgun kicks back.
WARNING
WHEN ADDING FUEL
Turn pressure washer OFF and let it cool at least2 minutes
before removing gascap.
Fill fuel tank outdoors.
DO NOT overfill tank.Allow spacefor fuel expansion.
Keepfuel awayfrom sparks,open flames,pilot lights,heat, and
other ignitionsources.
DO NOT light a cigarette or smoke.
fVHEN OPERATING EQUIPMENT
DO NOT tip engine or equipment at anglewhich causesfuel
to spill.
DO NOT spray flammable liquids.
'HEN TRANSPORTING OR REPAIRING EQUIPMENT
Transport/repair with fuel tank EMPTY or with fuel shutoff
valve OFE
fVHEN STORING FUEL OR EQUIPMENT WITH FUEL
IN TANK
Store awayfrom furnaces, stoves,water heaters,clothes
dryers or other appliances that havea pilot light or other
ignition source because they can ignite fuel vapors.
WARNING
NEVERaim spray gun at people, animalsor plants.
DO NOT allow CHILDREN to operate pressure washe_
NEVERrepair high-pressure hose. Replace it with an
equivalent rated hose.
Keep high pressure hose connected to pump and spraygun
while system is pressurized.

Section 1: Safety Rules
WARNING
DO NOT touch hot surfaces.
Staydear ofexhaust gases.
Allow equipment to cool before touching.
WARNING
DO NOT wear loose clothing, jewelry or anything that may
be caught in the starter or other rotating parts.
Tie up long hair and remove jewelry.
WARNING
Alwayswear eye protection when usingthis equipment or in
vicinity of where equipment isin use.
WARNING
Disconnect spark plugwire from spark plug and place wire
where it cannot contact spark plug.
CAUTION
DO NOT tamper with governed speed.
DO NOT operate pressurewasher above rated pressure.
CAUTION
DO NOT secure spraygun in open position.
DO NOT leavespray gun unattended while machine is
running.
NEVERuse a spraygun which does not havea trigger lock or
trigger guard in place and in working orde_
Always be certain spray gun, nozzles and accessories are
correctly attached.
CAUTION
DO NOT point spray gun at glasswhen in jet spray mode.
NEVERaim spraygun at plants.
CAUTION
tfyou have questions about intendeduse,ask dealer or
contact Briggs & Stratton Power Products.
NEVERoperate units with broken or missing parts, or
without protective housing or covers.
DO NOT by-pass any safety device on this machine.
Before starting pressure washer in cold weather, check all
parts of the equipment to be sure ice has not formed there.
NEVERmove machine by pulling on high pressure hose.Use
handle provided on unit.
Check fuel system for leaksor signsof deterioration, such as
chafed or spongy hose,loose or missing clamps,or damaged
tank or cap.Correct all defects before operating pressure
washe_
This equipment isdesignedto be used with Briggs& Stratton
Power Products authorized parts ONLY. If equipment isused
with parts that DO NOT comply with minimum specifications,
user assumesall risks and liabilities.

Features and Controls 2
KNOWYOUR PRESSURE WASHER
Read this owner's manual and safety rules before operating your pressure washer.
Compare the illustrations with your pressure washer to familiarize yourself with the locations of various controls and
adjustments.Savethis manualfor future reference.
Nozzle Extension with
Quick Connect
Spray Gun
ITank Throttle Lever
Choke Lever
FuelValve
Recoil Starter
Run/Stop Switch
(on front of engine)
Air Filter
High Pressure Hose
Quick Connec_ SprayTips
Pumpequipped with
Automatic Cool Down System
Chemical Injection Siphon/Filter
Air Filter -- Protects engine by filtering dust and debris out
of intake air.
Automatic Cool Down System -- Cycles water through
pump when water reaches 125°-155°F.Warm water will
discharge from pump onto ground.This system prevents
internal pump damage.
Chemical Injection Siphon/Filter -- Used to siphon
detergent or other pressure washer chemicals into the low
pressure stream.
Choke Lever -- Prepares a cold engine for starting.
Fuel Tank- Fill tank with recommended fuel.
High Pressure Hose -- Connect one end to the water
pump and the other end to the spray gun.
High Pressure Outlet with Quick Connect--To connect
high pressure hose.
Pressure
Control Knob
High Pressure Outlet
with Quick Connect
Water Inlet
Nozzle Extension with Quick Connect -- Permits easy
switching between five different spray tips.
Oil Fill Cap -- Fill engine with oil here.
Pressure Control Knob --Varies pressure of high pressure
spray.
Pump -- Develops high pressure.
Recoil Starter -- Use for starting the engine manually.
Run/Stop Switch -- Set this switch to "Run" before using
recoil starter. Set switch to "Stop" to switch off engine.
Spray Gun -- Controls the application of water onto
cleaning surface with trigger device. Includes safety latch.
Quick Connect Spray Tips -- Chemical injection, 0°, I5°,
25°, and 40°: for various cleaning applications.
Throttle Lever--Sets engine in starting mode for recoil
starter.
Water Inlet -- Connect garden hose here.

ASSEMBLY PREPARING PRESSURE
IMPORTANT: Readentire owner's manual before you
attempt to assembleor operate your new pressure washer.
Remove Pressure Washer From
Carton
Remove high pressure hose, handle,and parts box
includedwith pressure washer.
Slicetwo corners at end of carton from top to bottom
so panel can be folded down fiat,then remove alt
packing material.
Roll pressure washer out of carton. li_mmm---mm_,o_mmm
Carton Contents
Items in the carton include:
Main unit
High pressure hose
Spraygun with quick connect fitting
Nozzle extension with quick connect fitting
Handle
Engineoil
Safetygoggles 3.
Parts Bag(includes the following): 4.
Owner's registration card
Bagcontaining 5 multi-colored quick connect 5.
spray tips 6.
Owner's manual 7.
Enginemanual 8.
Enginewarranty card 9.
Emissionscontrol warranty card
Handle FasteningHardware Kit (which includes):
Carriage Bolts (2)
Plastic Knobs (2)
WASHER FOR USE
If you haveany problems with the assemblyof your
pressure washer or if parts are missingor damaged,callthe
pressure washer helpline at 1-888-611-6708.
To prepare your pressure washer for operation, you
will need to perform these tasks:
I. Fillout and send in registration card.
2. Verify oil dipstick hasbeen installedinto pump(Figure I).
Pump Oil Dipstick
Attach handleto main unit.
Add oil to engine.
Add fuel to fuel tank.
Connect high pressure hose to spray gun and pump.
Connect water supply to pump.
Connect nozzle extension to spray gun.
Select and installdesired quick connect spraytip.
If anyof the aboveparts are missingor damaged,call the
pressure washer helpline at 1-888-611-6708.

Section 3: Assembly
Attach Handle
I. Placehandte assemblyonto handle supports connected
to main unit. Make sure holes in handle align with hotes
on handle supports (Figure 2).
Alig
Handle
Supports
NOTE: It may be necessaryto move the handle supports
from side to side in order to align the handle so it witi slide
over the handle supports.
2. Insert carriage bolts through holes from outside of unit
and attach plastic knob on inside of handles(Figure 3).
Tighten by hand.
Add Engine Oil and Fuel
•Placepressure washer on a level surface.
CAUTION
• Refer to engine manual for oil and fuel fill information.
• Damage to equipment resulting from failure to follow this
instructionwill void warranty.
• Refer to engine owner's manualand follow oit and fuel
recommendations and instructions.
NOTE: Check oil often during engine break-in. Refer to
engine owner's manualfor recommendations.
Connect Hose and Water Supply to
Pump
IMPORTANT: To avoid pump damage,you must assemble
the nozzle extension to the spray gun and attach alt hoses
before you start the engine.
I. Uncoil high pressure hose and attach quick connect
end of hose to baseof spray gun (Figure 4). Putldown
on collar of quick connect, slide onto spraygun and let
go of collar.Tugon hose to be sure of tight connection.
3. Insert multi-colored spraytips in spacesprovided in
handle.
Connect high
pressurehose
._ here.
\
NOTE: Removeand discard all pump shippingcaps before
attaching hoses.

Section 3: Assembly
2. Similarly,attach other end of high pressure hose to
high pressure outlet on pump (Figure 5). Pull down on
collar of quick connect, slide onto pump and let go of
collar. Pull on hose to be sure of tight connection.
Connect high
pressure hose here
.Before connecting garden hose to water inlet, inspect
inlet screen (Figure 6).
Clean screen if it contains debris, replace if damaged.
DO NOT RUN PRESSUREWASHERIFSCREENIS
DAMAGED.
DO NOT use if
damaged, clean if
dirty.
4. Run water through garden hosefor 30 secondsto
clean out any debris.Turn off water.
IMPORTANT: DO NOT siphon standing water for the
water supply.Use ONLY cold water (less than IO0°F).
5. Connect garden hose (not to exceed 50 feet in length)
to water inlet.Tightenby hand (Figure6).
CAUTION
•Damageto equipment resulting from failure to follow this
instructionwill void warranty.
6. Turn ON water and squeeze trigger on spray gun to
purge pump system of air and impurities.
WARNING
Always wear eye protection when using this equipment or in
vicinity of where equipment isin use.
Before starting the pressure washer, be sure you are wearing
adequate eye protection.
Checklist Before Starting Engine
Reviewthe unit's assemblyto confirm you have performed
all of the following:
I. Make sure handle isin place and secure.
2. Check that oil hasbeen added to proper levelin
engine crankcase.
3. Add proper fuel to fuel tank.
4. Check for properly attached hose connections.
5. Check to make sure there are no kinks, cuts, or
damageto high pressure hose.
6. Provide a proper water supply (not to exceed IO0°F)
at an adequate flow.
7. Be sure to read"Safety Rules"and "HowTo Use
PressureWasher" before usingpressure washer.

Operation
HOW TO USE PRESSURE
WASHER
If you haveany problems operating your pressure washer,
pleasecallthe pressurewasher helpllne at 1-888-611-6788.
How to Start Engine
The best way to start your pressure washer for the first
time is to follow these instructions step-by-step.This
starting informationalso applies ifyou havelet the unitsit
idlefor at least a day.
I. Placepressure washer near an outside water source
capableof supplyingwater at a flow rate greater than
5.0gallons per minute and no tessthan 20 PSIat
pressure washer end of garden hose.
2. Make sure unitis in a levelposition.
3. Check that high pressure hose is connected to spray
gun and pump.See"Preparing PressureWasher for
Use" for illustrations.
4. Connect garden hose to water inlet on pressure
washer pump.Turn ON water.
CAUTION
• Damage to equipment resulting from failure to follow this
instructionwill void warranty.
5. Squeeze trigger on gun until you have a steady stream
of water.This purges pump of air and impurities.
6. Attach nozzle extension to spray gun (Figure 7).
Tighten by hand.
7. Choose spray tip you want to use and insert it into
nozzle extension. See"How to Use SprayTips".
8. Apply safety latch to spray gun trigger (Figure 8).
Safety Latch
9. Start engine according to instructionsgiven in engine
owner's manual.
NOTE: If the recoil starter is hard to pull,squeezethe
spray guntrigger to relieve internal pump pressure.
•Squeeze trigger on spray gun each time recoil starter is
pulled and engine fails to start.
How to Stop Pressure Washer
• Turn engine off according to instructions given m engine
owner's manual.
•Squeeze trigger on the spray gun to relieve
pressure in the hose.
NOTE: A small amount of water will squirt out when you
release the pressure.

Section 4: Operation
How to Use the SprayTips
The quick-connect on the nozzle extension allows you to
switch between five different spray tips.The spray tips vary
the spray pattern asshown below (Figure 9).
CAUTION
NEVERexchangespraytipswithout lockingthe safetylatch
on thetrigger.
Follow these instructions to change spray tips:
I. Engagesafety latchon spray gun.
2. Pull back collar on quick-connect and pull current
spray tip off. Store spray tips in space provided on
handle storage panel.
3. Select desired spraytip:
For gentle rinse, select white 40°or green 25+
spray tip.
To scour surface,select yellow 15°or red 0° spray
tip.
To apply chemical,select black spray tip.
4. Pull back on collar, insert new spray tip and release
collar.Tugon spray tip to make sure it is securely in
place.
5. For most effective cleaning,keep spray tip from 8 to 24
inches awayfrom cleaningsurface. If you get spray tip
too close,you may damagecleaningsurface.DO NOT
get closer than 6 inches when cleaningtires.
Cleaning and Applying Chemical
IMPORTANT: Use soaps designed specifically for
pressure washers. Household detergentscould damage
the pump.
CAUTION
•Starting the engine without all the hosesconnected and
without the water turned ON will damagethe pump.
• Damage to equipment resulting from failure to follow this
instruction will void warranty.
To apply detergent follow these steps:
I. Review spray tip use.
2.
3.
Preparedetergentsolution as required by manufacturer.
Placechemical injectionsiphon/fitter into detergent
container.
CAUTION
• When insertingthe filter intoa detergent solution bottle,
route the tube so asto keep it from inadvertently contacting
the hot muffler.
4. Make sure black spray tip is installed.
NOTE: Detergent cannot be applied with the high
pressure spray tips (White, Green,Yellow, or Red).
Low Pressure \
Use to apply
chemical
Black White Green Yellow Red
40°25° 15° 0°
High
Pressure
m

Section 4: Operation
5. Make sure garden hose is connected to water inlet.
Check that high pressure hose is connected to spray
gun and pump;start engine.
6. Apply detergent to a dry surface,starting at lower
portion of area to be washed and work upward,using
long,even,overlapping strokes. DO NOT allow
detergent to dry on (prevents streaking).
7. Allow detergent to soak in between 3-5 minutes
before washing and rinsing. Reapplyas needed to
prevent surfacefrom drying.
Pressure Washer Rinsing
After you have applied detergent, scour the surface
and rinse it clean as follows:
I.
2.
.
Apply safety latch to spray gun.
Remove black chemical spray tip from nozzle
extension.
Select and installdesired high pressure spray tip
following instructions in "How to Use SprayTips'.
WARNING
4. Increase(decrease) spray pressure by turning pressure
control knob clockwise (counterclockwise) (See
"Know Your PressureWasher"). Use lower pressure to
wash items such asa car or boat. Use higher pressure
to strip paint and degreasedriveways.
5. Apply high pressure spray to small area and check
surface for damage.If no damageis found, you can
assumeit is okay to continue cleaning.
6. Start at top of area to be rinsed,working down with
same overlapping strokes asyou usedfor cleaning.
Automatic Cool Down System
(Thermal Relief)
If you run the engine on your pressure washer for
3-5 minutes without pressing the trigger on the spraygun,
circulating water in the pump can reach temperatures
above 125°EThesystem engagesto cool the pump by
discharging the warm water onto the ground.
Keep spray nozzle between 8 to 24 inchesawayfrom cleaning
surface.
Operate this unit on astable surface.
Be extremely careful ifyou must usethe pressurewasher from
a ladder,scaffoldingor any other relatively unstable location.
Firmly grasp spraygun with both handswhen using high
pressure sprayto avoid injuryifgun kicks back.
t

5Maintenance
GENERAL MAINTENANCE
RECOMMENDATIONS
The pressure washer warranty does not cover items that
have been subiected to operator abuse or negllgence.To
receive full value from the warranty, the operator must
malntain the pressure washer as instructed in this manual
•Some adjustments will need to be made periodically to
properly maintain your pressure washer.
•Alt maintenance in this manual and the engine owner's
manual should be made at [east once each season.
•If equipped with inflatable tires, keep the air pressure at
the value marked on the tire or with{n 15 and 40 psL
Before Each Use
I. Check engine oil level.
2. Check water inlet screen for damage.
3. Check in-line filter for damage.
4. Check high pressure hose for leaks.
5. Check detergent siphoningtube and filter for damage.
6. Check spray gun,nozzle extension, and spray tips for
leaks.
7. Rinse out garden hose to flush out debris.
PRESSURE WASHER
MAINTENANCE
Check and Clean Inlet Screen
Examine the screen on the water inlet. Clean it if the
screen is cloggedor replace it if screen is damaged.
Check High Pressure Hose
The high pressure hose candevelop leaksfrom wear,
kinking,or abuse.Inspectthe hose eachtime before using
it. Check for cuts, leaks,abrasions or bulgingof cover,
damageor movement of couplings.If anyof these
conditions exist, replace the hose immediately.
WARNING
NEVER repair high pressure hose. Replace it.
Replacement hose rating MUST exceed maximum pressure
ratingof unit.
Check Detergent Siphoning Tube
Examine the filter on the detergent tube and clean if
clogged.The tube should fit tightly on the barbed fitting.
Examine the tube for leaksor tears. Replacethe filter or
tube if either is damaged.
Cleaning Detergent Siphoning Tube
If you usedthe detergentsiphoning tube, you must flush it
with cleanwater before stopping the engine.
I. Placechemical injection siphon/filter in a bucket full of
clean water.
2.
3.
4.
Attach black low pressure spray tip.
Flush for I-2 minutes.
Shut off engine.
IMPORTANT: Simply shutting OFF engine witl not
release pressure in the system. When the engine has
shut down, squeeze the trigger on the spray gun to
relieve the pressure in the hose.
Check Gun and Nozzle Extension
Examine the hose connectionto the spraygun and make
sure it is secure.Test the trigger by pressing it and making
sure it springsback into placewhen you releaseit. Put the
safety latchin the on position and test the trigger.You
should not be able to press the trigger.
Check In-Line Filter
Refer to Figure 10 and service the in-linefilter if it
becomes clogged,asfollows:
Nozzle Extension
O-ring
m

Section 5: Maintenance
I.
2.
.
4.
Detach spray gun and nozzle extension from high
pressure hose.Detach nozzle extension from spray gun
and remove o-ring and screen from nozzle extension.
Flush screen,spray gun,and adjustable nozzle extension
with clean water to clear debris.
Placein-line filter screen into threaded end of nozzle
extension. Direction does not matter. Pushscreen in
with eraser end of pencil until it restsflat at bottom of
opening.Takecare to not bend screen.
Placeo-ring into recess.Pusho-ring snuglyagainst
in-line filter screen.
Assemble nozzle extension to spray gun,asdescribed
earlier in this manual.
Purge Pump of Air and
Contaminants
To remove air from the pump, follow these steps:
I. Set up pressure washer asdescribed in"Preparing
PressureWasher For Use". Connect water supply and
turn water on.
2. Pull trigger on spraygun and hold.
3. When water supply is steady and constant, engage
safety latch.
To remove contaminants from the pump, follow
these steps:
I. Set up pressure washer asdescribed in"Preparing
PressureWasher For Use". Connect water supply and
turn water on.
2. Start engine according to instructionsin "To Start
PressureWasher".
3. Remove nozzle extension from spray gun.
4. Squeezetrigger on spray gun and hold.
5. When water supply is steady and constant, engage
safety latch and reattach nozzle extension.
Nozzle Maintenance
A pulsingsensation felt while squeezingthe spraygun
trigger may be caused by excessivepump pressure.The
principal cause of excessivepump pressure is a spray tip
cloggedor restricted with foreign materials, such asdirt,
etc.To correct the problem, immediately cleanthe spray
tips following these instructions:
I. Shut off engine and turn off water supply.
2. Remove spray tip from end of nozzle extension.
3. Remove in-linefilter from other end of nozzle
extension.
4. Use a small paper clip to free any foreign material
clogging or restricting spray tip (Figure I I).
Use wire here to /_/
remove debris.
5. Using a garden hose, remove additional debris by back
flushing water through nozzle extension (Figure 12).
Back flush between 30 to 60 seconds.
6. Reinstall spray tip and in-line filter into nozzle
extension.
7. Reconnect nozzle extension to spray gun.
8. Reconnect water supply, turn on water, and start
engine.
9. Test pressure washer by operating with each Quick
Connect spray tips.
O-Ring Maintenance
Purchasean O-Ring/Maintenance Kit, part number
191922GSby contacting the nearest authorized service
center. It is not included with the pressure washer.This kit
includesreplacement o-rings, rubber washer and water
inletfilter. Refer to the instructionsheet provided in the kit
to service your unit's o-rings.
t

Section 5: Maintenance
ENGINE MAINTENANCE
Seethe engine owner's manualfor instructionson how to
properly maintain the engine.
,_ CAUTION
Used motor oil has been shown to cause skin cancer in
certain laboratory animals.
Thoroughly wash exposed areaswith soapand water.
KEEPOUT OF REACH OF CHILDREN. DON'T
POLLUTE.CONSERVERESOURCES.RETURN
USED OILTO COLLECTION CENTERS.
Pump Maintenance
Changing Pump Oil
Changeoil after first 50 hours of operation and then every
200 hours or 3 months, whichever occurs first.
NOTE: When changingpump oil, use only high quality
nondetergent 30 weight oil. Use no special additives.
Change pump oil as follows:
I. Clean area around brass oil drain plug at bottom of
pump.
2. Remove oil drain plug.Drain oil completely intoan
approved container.
3. When oil has completely drained, installoil drain plug
and tighten firmly.
4. Clean area around pump oil dipstick. Remove dipstick
and fill pump with recommended oil to "Full" mark on
dipstick (typically 0.43L or 15oz.).
5. Install pump oil dipstick.
6. Wipe up any spilled oil.
Data Tag
Data tag informationisveryimportantifyou need help from
our Customer Service Department or anauthorized service
dealer.
•The datatag (Figure 13) islocated on the baseof the
pressure washer.For future reference,pleasecopy the
model, revision,and serial number of the pressurewasher
in the spacebelow.
MODEL
REV NO
SERIAL
PSi
GPM
[
[
Copy Model
Number Here
,_..,.,_ Copy Revision
Here
[
I
Copy Serial
Number Here
O
m

PREPARING THE UNIT
FOR STORAGE
Water should not remain in the unitfor longperiods of
time. Sedimentsor minerals can deposit on pump parts and
"freeze" pump action. If you do not plan to usethe
pressure washer for more than 30 days,follow this
procedure:
I. Flush detergent siphoning tube by placingfilter into a
pail of cleanwater while running pressure washer in
low pressure mode. Flush for one to two minutes.
2. Shut off engine andlet it cool, then remove high
pressure and gardenhoses.Disconnect spark plug wire
from spark plug.
3. Empty pump of liquidsby pulling engine recoil handle
about 6 times.This should remove most liquidin pump.
4. Use PumpSaverto prevent corrosion build up and
freezing of pump.
5. Store unit in a clean,dry area.
Protecting the Pump
To protect the pump from damagecausedby mineral
deposits or freezing,use PumpSaverto treat pump.This
prevents freeze damageand lubricates pistons and seals.
NOTE: PumpSaveris availableasan optional accessory.It
is not included with the pressure washer.Contact the
nearest authorized servicecenter to purchasePumpSaver.
To use PumpSaver,make sure the pressure washer is
turned off and disconnected from supply water. Readand
follow all instructionsand warningsgivenon the PumpSaver
container.
CAUTION
•Failure to do so will permanently damage your pump and
render your unit inoperable.
•Freeze damage is not covered under warranty.
CAUTION
Always wear eye protection when using PumpSaver.
NOTE: PumpSaverwill drip from pump after treatment
and will stain wood and concrete.
NOTE: If PumpSaveris not available,draw RVantifreeze
(non-alcohol) into the pump by pouring the solution into a
3-foot section of garden hose connected to inlet adapter
and pulling recoil handle twice.
STORING THE ENGINE
See the engine owner's manual for instructions on how to
properly prepare the engine for storage.
m

Notes

Troubleshooting 7
TROUBLESHOOTING
Problem
Pump has following problems:
failure to produce pressure,
erratic pressure, chattering, loss
of pressure, low water volume.
Detergent fails to mix with spray.
Engine shuts down during
operation.
Cause
I. Low pressure spray tip installed.
2. Water inlet isblocked.
3. Inadequatewater supply.
4. Inlet hose iskinked or leaking.
5. Clogged inlethose strainer.
6. Water supplyis over 100°E
7. High pressure hose isblocked or
leaks.
8. Gun leaks.
9. Spraytip isobstructed.
10. Pumpis faulty.
I. Detergent siphoning tube isnot
submerged.
2. Chemical filter iscloggedor
cracked.
3. Dirty in-linefilter.
4. High pressure spray tip installed.
I. Out of gasoline.
2. Low oil level.
Correction
I. Replacespray tip with high
pressure spray tip.
2. Clear inlet.
3. Provide adequatewater flow.
4. Straighten inlet hose, patch leak.
5. Check and clean inlethose
strainer.
6. Provide cooler water supply.
7. Clear blocks in outlet hose.
8. Replacegun.
9. Clean spray tip.
10. Contact localservice facility.
I. Insertdetergent siphoning tube
intodetergent.
2. Clean or replacefitter/detergent
siphoning tube.
3. See "Check In-Line Filter".
4. Replacespray tip with low
pressure spray tip.
I. Fill fuel tank.
2. Fill crankcaseto proper level.
m

8Exploded Views and Parts Lists
EXPLODEDVIEWAND PARTS LIST--- MAIN UNIT
19 _\\ \0
9
[÷tlo
Item Part # Description
IB194424GS BASE
2 BI91942GS HANDLE
3 BA805GS HOSE
430809GS GROMMET
5 192134GS KIT,EngineMounting Hardware
6 192132GS KIT,Pump Mounting Hardware
7 194004GS KIT,Garden Hose Inlet
895458GS CONNECT, Quick
9 191265GS E-RING
I0 B4847GS KIT,SprayTips
I I 192796GS KIT,Chemical Hose/Filter
Item
12
13
14
15
16
17
18
19
20
900
Part #
190779GS
B1436BGS
192126GS
B2203GS
192310GS
194411GS
B1554GS
63281GS
194354GS
NSP
Description
ASSY,Extension
GUN
CAP,Vinyl
KIT,Handle Fastening
KIT,Vibration Mount
KIT,Wheel
VALVE,Thermal
KEY
ASSY,Pump (see page 19)
ENGINE
Items Not Illustrated:
Part # Description
193776GS MANUAL, Owners
194356GS KIT, Decals, Sty
BB3061BGS OIL, Engine
191267RGS AXLE
m

Section 8: Exploded Views and Parts Lists
EXPLODED VIEW AND PARTS LIST --- PUMP
o
q_'-c
6
Item Part # Description
I 116B2126GS OIL SEAL,Square
A193990GS KIT,Valve
B 117B2327GS OIL CAP/DIPSTICK
C 134B2327GS O-RING
D 193991GS KIT,SupportRing & Seals
E 193724GS KIT,Hose Tail
F 153B2126GS UNLOADER.Complete
G 250B2327GS KIT,O-Rings, Unloader
NOTE: Item letters A -G are service kits and include all parts shown within the box,
m

IReglas de Seguridad
TABLA DE CONTENIDOS
Reglas De Seguridad ................................ 20-22
Conozca Su M;ifluin_L._o_ado_a Presi6n.................. 23
Ensamblaje ........................................ 24-26
Funcionamiento .................................... 27-29
Mantenimiento..................................... 30-32
AImacenamiento ...................................... 33
Diagnosticos De AveMas ................................ 34
Piezas De Recambio ................................ 18-19
Garantia ............................................ 35
DESCRIPCION DEL EQUIPO
_Lea este manual de manera cuidadosa y
familiaricese con su lavadora de presi6n. Conozca
sus usos_ sus Iimitaciones y cualquier peligro
relacionado con el mismo,
Este manual contiene informaci6n referente el lavador aalta
presi6n que funciona a3,700 psi, aun promedio de flujo de
4,0 galones pot minuto, Este sistema profesionat de alto poder y
de atta calidad, posee un_ IIant_de 12 pulgadas, una bomba
equipada con un sistema de enfriamiento_ un sistema de inyecci6n
qu{mica, una extensi6n de lanzas que se pueden cone_ar
r_pidamente, ga_s de seguridad, un_ manguera de alta resistencia
de 50 pies y muchlsimo re;is.
Se ha hecho cada esfuerzo posible para asegurarse que la
informaci6n que aparece en este manual es exacta yse encuentra
actuatizada_ Sin embargo, nosotros se reserYa el derecho a
cambiar, alterar o de otra manera mejorar, el producto y este
documento en cu_lquiermomento_ sinprevioaviso.
En el estado de California es obligatorio, seg_n la ley, el uso de
apagachispas (Secci6n 4442 del C6digo de Recursos P0blicos de
California). afros est_dos pueden tener le)'es simitares. Las l_les
federales se aplican en tierras federales, Siequipa el silenciador
con un apagachispas, este debe_ ser mantenido en buenas
condiciones de tr_bajo,
INSTRUCCIONES DE SEGURIDAD
_k Este es el simbolo de alerta de seguridad, $irvepara advertir al usuario de un posible riesgo para
su integrldad fisica. Siga todos los mensa_es de
segurldad que figuren despu_s de este simbolo
papa evitar Ieslones o inctuso Ia muerte.
El slmbolo de ale_ta de seguridad (_.) es usado con una palabr_
(PELIGRO, ADVERTENCIA, PRECAUCI_N), un mensaje por
escrito o una iIustraci6n, para alertarlo acerca de cualquier
situaci6n de peligro que pueda existir. PELIGRO indica un Mesgo
el cual, si no se evita, causera la muerte o una herida grave,
ADVERTENCIA indica un Mesgo el cuai, si no se evit_,puede
causarlamuerte ouna herida gr_ve. PRECAUCI6N indica un
riesgo_elcuat,sino se evita,puede causarheridasmenores o
moderadas. PRECAUCI6N, cuando se usa sin el slmbolo de
alerta, indica una situaci6n que podria resultar en el daSo del
equipo, Siga los mensajes de seguridad pare evitar o reducir los
riesgos de heridas e inclusive la muerte.
ADVERTENCIA
El escape del motor de este producto contiene
elementos quimicos reconocidos en el Estado de
California pot produclr c_ncer, defectos de nacimiento u
otros dafios de tipo reproductivo.
Simbolos de Peligro y Significados
GasesT6xicos Descarga El_ctrica
Superficies Resbalosas Caer Inyecci6n Liquida
Fuego Explosi6n SuperficieC_liente
Partes en Movimiento Ob]etosVolador_s Contragolpe
I