Troy-Bilt 020200 User manual

6
ASSEMBLY
IMPORTANT: Read entire owner’s manual before you
attempt to assemble or operate your new pressure washer.
Remove Pressure Washer From
Carton
1. Remove parts bag packed with pressure washer.
2. Slice two corners at end of carton from top to bottom
so panel can be folded down flat, then remove all
packing material.
3. Roll pressure washer out of carton.
Carton Contents
Items in the carton include:
• Main Unit
• Safety Goggles
• Handle
• Plastic Accessory Tray
• High Pressure Hose
• Spray Gun
• Nozzle Extension with Quick Connect Fitting
• Oil Bottle
• Parts Bag (which includes the following):
• Owner’s Manual
• Engine Manual
• Owner’s Registration Card
• Bag containing 4 multi–colored Quick Connect Spray
Tips
• Handle Fastening Hardware Kit (which includes):
• Carriage Bolt
• “L” Bolt
• Plastic Knobs (2)
• “J” Hook
• Chemical Hose Clip
• Self Tapping Screws (4)
PREPARING PRESSURE
WASHER FOR USE
If you have any problems with the assembly of your
pressure washer or if parts are missing or damaged, call the
pressure washer helpline at 1-888-611-6708.
To prepare your pressure washer for operation, you
will need to perform these tasks:
1. Fill out and send in registration card.
2. Attach accessory tray to handle, then attach handle to
main unit.
3. Add oil to engine crankcase.
4. Add fuel to fuel tank.
5. Connect high pressure hose to spray gun and pump.
6. Connect water supply to pump.
7. Attach nozzle extension to spray gun.
8. Select/attach quick connect spray tip to nozzle
extension.
Attach Handle and Accessory Tray
NOTE: All assembly operations given in this section will be
described from the perspective of assembling the pressure
washer from the rear.
1. Slide plastic accessory tray onto handle and align holes
in accessory tray with holes on handle (Figure 1).
Figure 1 — Attach Accessory Tray
3
Section Assembly
• #2 Phillips Screwdriver
Required Assembly Tools

17
TROUBLESHOOTING
Troubleshooting 7
Section
Problem Cause Correction
Pump has following problems:
failure to produce pressure,
erratic pressure, chattering, loss
of pressure, low water volume.
1. Low pressure spray tip installed.
2. Water inlet is blocked.
3. Inadequate water supply.
4. Inlet hose is kinked or leaking.
5. Clogged inlet hose strainer.
6. Water supply is over 100°F.
7. High pressure hose is blocked or
leaks.
8. Gun leaks.
9. Spray tip is obstructed.
10. Pump is faulty.
1. Replace spray tip with high
pressure spray tip.
2. Clear inlet.
3. Provide adequate water flow.
4. Straighten inlet hose, patch leak.
5. Check and clean inlet hose
strainer.
6. Provide cooler water supply.
7. Clear blocks in outlet hose.
8. Replace gun.
9. Clean spray tip.
10. Contact Authorized service facility.
Detergent fails to mix with spray.
1. Detergent siphoning tube is not
submerged.
2. Chemical filter is clogged or
cracked.
3. Dirty in-line filter.
4. High pressure spray tip installed.
1. Insert detergent siphoning tube
into detergent.
2. Clean or replace filter/detergent
siphoning tube.
3. See "Check In-Line Filter".
4. Replace spray tip with low
pressure spray tip.
Engine shuts down during
operation.
Out of gasoline. Fill fuel tank.

18
Item Part # Description
1 B190156GS BASE
2 B187602GS HANDLE
3 187606GS BILLBOARD
4 185877GS HOSE
5 192134GS KIT, Engine Mounting Hardware
6 192131GS KIT, Pump Mounting Hardware
7 194062GS PUSHNUT
8 B5646GS KIT, Spray Tips
9 192199GS EXTENSION
Item Part # Description
10 B1862GS GUN
11 190668GS KIT, Handle Fasteners
12 192553GS KIT,Vibration Mount
13 192526GS KIT,Wheel
14 23139DGS KEY
15 194106GS ASSY, Pump (see page 19)
16 194298GS VALVE,Thermal Relief
900 NSP ENGINE
EXPLODED VIEW AND PARTS LIST — UNIT
8
Section Exploded Views and Parts Lists
Items Not Illustrated:
Part # Description
194245GS MANUAL, Owner’s
MS6737 MANUAL, Engine
194342GS KIT, Decals
BB3061BGS OIL, Engine

19
Section 8: Exploded Views and Parts Lists
EXPLODED VIEW AND PARTS LIST — PUMP
Item Part # Description
19 190571GS CAP, Oil
28 190673GS MANIFOLD
45 190578GS PIN
62 190581GS CAP
76 194298GS THERMAL RELIEF
77 190585GS OIL BOTTLE (not shown)
A 190594GS KIT, UNLOADER
B 190670GS KIT,WATER INLET
C 190669GS KIT, BREATHER TUBE
D 193808GS KIT, HEAD BRASS
Item Part # Description
E 193806GS KIT, CHECK VALVES
F 190592GS KIT, INLET CHECK
G 190593GS KIT, CHEMICAL INJECTION
H 193807GS KIT, SEAL SET
J 189971GS KIT, CHEMICAL HOSE
K 193971GS KIT, PIPE FITTING
L 193972GS KIT, UNLOADER SEAT
NOTE: Item letters A - L are service kits and include all
parts shown within the box.