TruckCraft TC-202 User manual

Owner’s Manual
TC-202 ULTRACOMBO
SERVICE/DUMPBODY
ProudlybuiltintheUSA
TruckCraft Corporation Chambersburg, PA 1-800-755-3867 Rev 02/2018 Copyright 2018

TruckCraft Corporation
5751 Molly Pitcher Hwy South
Chambersburg, PA 17202
TC-202 Service/Dump Body
Tel. [phone]
Fax. [phone]
E-Mail: [e-mail]
Web: www.truckcraft.com
Copyright 2018 TruckCraft Corporation Revised 02/2018 Page 2
Table of Contents
Page #
Warranty 3 & 4
Warranty Registration 5
Operator Safety Warnings 6
Ultra/Combo Body Installation Kits
•D1-08508 Installation Kit (2017 FORD) 7 & 8
•D1-08241 Installation Kit (2016 FORD) 9 & 10
•D1-08345 Installation Kit (GM) 11 & 12
•D1-08339 Installation Kit (RAM) 13 & 14
Ultra/Combo Body Mounting Kits
•D2-08507 Mounting Kit (2017 FORD) 15 & 16
•D2-08560 Mounting Kit (2016 FORD) 17 & 18
•D2-08657 Mounting Kit (GM) 19 & 20
•D2-08340 Mounting Kit (RAM) 21 & 22
Mounting Kits for (TC-121 TO TC-202)
•D2-08505 Mounting Kit (2017 FORD) 23
•D2-08242 Mounting Kit (2016 FORD) 24
•D2-08361 Mounting Kit (GM) 25
•D2-08341 Mounting Kit (RAM) 26
Toolbox Light & Harness Installation (D2-08243) 27
TC-202 Product Specifications 28
Major Product Components 29 & 30
General Maintenance Instructions 31

TruckCraft Corporation
5751 Molly Pitcher Hwy South
Chambersburg, PA 17202
TC-202 Service/Dump Body
Tel. [phone]
Fax. [phone]
E-Mail: [e-mail]
Web: www.truckcraft.com
Copyright 2018 TruckCraft Corporation Revised 02/2018 Page 3
TruckCraft Warranty Certificate
WARRANTY
TRUCKCRAFT CORPORATION WARRANTS EACH TC-202 ULTRA/COMBO
BODY TO BE FREE FROM DEFECTS IN MATERIAL AND WORKMANSHIP
FOR A PERIOD OF 1-YEAR FROM THE DATE OF INITIAL SALE. WE
WARRANT OUR FACTORY-APPLIED POWDER COAT FINISH AGAINST
MATERIAL DEFECTS FOR A 5-YEAR PERIOD OR FROM THE DATE OF
PURCHASE. THE TC-121 INSERT WILL BE WARRANT FOR 3 YEARS. WE
WARRANT OUR PRODUCTS TO BE FREE OF CORROSION PREFORATION
FOR THE LIFE OF THE WARRANTY. THIS WARRANTY APPLIES ONLY
WHEN THE PRODUCT IS PROPERLY INSTALLED BY A (TRUCKCRAFT)
DEALER, IS PROPERLY MAINTAINED AND USED FOR THE PROPOSE FOR
WHICH IT WAS DESIGNED. THE WARRANTY PERIOD BEGINS ON THE
DATE OF PURHASE BY THE FIRST OWNER/USER OR ONE YEAR FROM
THE DATE THE PRODUCT WAS SHIPPED FROM (TRUCKCRAFT),
WHICHEVER COMES FIRST.
NOTE: To activate the Warranty on your new TC-202 go online to
www.truckcraft.com or contact your nearest TruckCraft dealer.
WHO BENEFITS FROM THIS WARRANTY?
TruckCraft obligation under this warranty applies to the first purchaser of the product.
HOW IS A WARRANTY CLAIM HANDLED?
The purchaser shall immediately notify the local Authorized Distributor or TruckCraft (In Writing)
of any claim under this warranty. The information should include the model and serial number. A
detailed description of the alleged defect and photographs of the entire unit including shots of the
specified defect. All repairs must be authorized be TruckCraft prior to any work being completed. If
after inspection TruckCraft determines the product is defective in material or workmanship as
claimed. TruckCraft shall have the option to repair the defect TruckCraft’s option. TruckCraft shall
not be liable for any rental reimbursement, loss of vehicle use, inconvenience, mileage, travel
expense, storage, lost time/pay, etc.

TruckCraft Corporation
5751 Molly Pitcher Hwy South
Chambersburg, PA 17202
TC-202 Service/Dump Body
Tel. [phone]
Fax. [phone]
E-Mail: [e-mail]
Web: www.truckcraft.com
Copyright 2018 TruckCraft Corporation Revised 02/2018 Page 4
EXCLUSIONS TO WARRANTY
1. Accessories or services not by TruckCraft Corporation or damages/corrosions caused by
these accessories or services. This includes optional parts, after-market products,
components, installation, finish painting, lettering, wiring or modifications.
2. Specific corrosion perforation and powder coat warranty exclusions:
a. Products which may have been used to carry corrosive materials, where such materials
may result in corrosion or rust-through perforation.
i. Products purchased with optional bare surface and installed by the original
owner.
ii. Products being warranted under the corrosion perforation warranty must have a
perforation warranty.
iii. Corrosion on a powder-coated surface is not considered a corrosion perforation
warranty.
iv. Damage or corrosion caused by airborne fallout, salt from the sea air, salt or
other materials used to control road conditions, chemicals, tree sap, stones, hail,
earthquake, water or flood windstorm, lighting or the application of chemicals or
sealants subsequent to manufacture are not covered.
v. Normal wear-and tear on the product is not covered.
vi. Damage due to accident, misuse, abuse or alteration of the product.
3. Fatigue cracking of the body structure caused by improper mounting, overloading, severe
off-road applications, twisting loads influenced by cranes or aerial devices are not covered.
DISCLAIMERS
TruckCraft Corporation warrants its products only as stated in the Warranty. TruckCraft makes no
other warranties, express or implied, and disclaims all other warranties, including any implied
warranty of merchantability or fitness for a particular purpose. TruckCraft’s obligations are limited
to those expressed in this warranty and TruckCraft shall not be liable to the purchaser or any third
party for any direct or indirect, incidental or consequential damage or loss. Some states do not
allow limitations on how long an implied warranty lasts or exclusions or limitations of incidental or
consequential damages, so the above limitations or exclusions may not apply to you. This
warranty gives you specific legal rights and you may also have other rights which may vary from
state to state. If the product is improperly installed, modified, misused, damaged or otherwise
tampered with, the foregoing warranty shall lapse and become null and void. This warranty shall
be enforced and construed in accordance with the laws of the state of Pennsylvania. No person is
authorized to modify or add to the foregoing Warranty.

TruckCraft Corporation
5751 Molly Pitcher Hwy South
Chambersburg, PA 17202
TC-202 Service/Dump Body
Tel. [phone]
Fax. [phone]
E-Mail: [e-mail]
Web: www.truckcraft.com
Copyright 2018 TruckCraft Corporation Revised 02/2018 Page 5
TruckCraft Warranty Registration
Thank you for purchasing a TruckCraft Ultra/Combo Service/Dump Body. We appreciate your
business and trust that your Service Body will give you many years of outstanding service. To provide
you with the superior support that you deserve, we request that you register your warranty with us.
To register your warranty, please complete this form and mail or fax it to TruckCraft within 30 days of
purchase.
The location of the Dump Serial # _________________ (Located on the front panel top corner on the
Driver’s Side). And the location for the TC-202 Service body will be located on the driver side front
panel.
Company Name __________________________________________________
Street Address __________________________________________________
Address 2 __________________________________________________
City __________________________________________________
State __________________________ Zip ____________________
Your Name __________________________________________________
Phone __________________________________________________
E-mail __________________________________________________
Date Purchased __________________________________________________
Dealer Name __________________________________________________
Intended Use __________________________________________________
__________________________________________________
Serial
Number
Location
Serial
Number
Location

TruckCraft Corporation
5751 Molly Pitcher Hwy South
Chambersburg, PA 17202
TC-202 Service/Dump Body
Tel. [phone]
Fax. [phone]
E-Mail: [e-mail]
Web: www.truckcraft.com
Copyright 2018 TruckCraft Corporation Revised 02/2018 Page 6
Ultra / Combo Body Options
The TC-202 was designed for pickups with single rear wheel and a 56CA capable to
carry tools necessary for your job and have the capability to have a dump truck also. The
weight of the unit is 1,045 lbs., which includes the TC-121 dump insert. The aluminum dump
insert has a capability of 7,000 lb. and a capacity of 2.5 cu.yds. water level. The insert has a
weight of 478 lbs. The main body configuration is a B-B body style, which will have a pass-
through box at the top. The body is made of 100% aluminum and the floor is made with 6061-
T6 extruded planks for maximum strength & rigidity. The storage area is 35 cu.ft. of secure
storage per side with an overall size of 13.5” Deep x 40”H x 98”L.The body comes with a
smooth aluminum cabinet top as standard.
All compartments have a standard double panel all aluminum doors which are powder
coated white and 2 shelves with dividers included. We can also delete powder coating and
supply to the customer a color match to their vehicle at an additional cost. Each vertical door
has a gas spring and the horizontal doors are supplied with detachable cables. All the
compartment door will have an Black & Chrome whale-tail twist lock latch with roller &
compression action that will seal against an automotive D-style bulb style seal.
Each kit will include required (FMVSS LED) lighting with the factory harness. Attached
at the rear is one hand top drop & slam-shut tailgate that can be removed if necessary. A set of
wheel well panels will be supplied to match whatever the configuration of fuel fill is needed. A
set fender flares will also be attached for additional protection of road spray.
An all-aluminum 6” bumper with 1/8” aluminum diamond plate is included with the body.

TruckCraft Corporation
5751 Molly Pitcher Hwy South
Chambersburg, PA 17202
TC-202 Service/Dump Body
Tel. [phone]
Fax. [phone]
E-Mail: [e-mail]
Web: www.truckcraft.com
Copyright 2018 TruckCraft Corporation Revised 02/2018 Page 7
Ultra/Combo Installation Kits
We have designed Installation kits to fit all three domestic truck manufacturers chassis (FORD,
GM & RAM). This makes for a custom installation of the TC-202 and the dump insert. Listed below
are installation and mounting kits for the most popular domestic chassis.
INSTALLATION FOR FORD/SRW/56CA 2017 & UP (D1-08508)

TruckCraft Corporation
5751 Molly Pitcher Hwy South
Chambersburg, PA 17202
TC-202 Service/Dump Body
Tel. [phone]
Fax. [phone]
E-Mail: [e-mail]
Web: www.truckcraft.com
Copyright 2018 TruckCraft Corporation Revised 02/2018 Page 8
INSTALLATION FOR FORD/SRW/56CA 2017 & UP (D1-08508)

TruckCraft Corporation
5751 Molly Pitcher Hwy South
Chambersburg, PA 17202
TC-202 Service/Dump Body
Tel. [phone]
Fax. [phone]
E-Mail: [e-mail]
Web: www.truckcraft.com
Copyright 2018 TruckCraft Corporation Revised 02/2018 Page 9
INSTALLATION FOR FORD/SRW/56CA 2016 & BACK (D1-08241)

TruckCraft Corporation
5751 Molly Pitcher Hwy South
Chambersburg, PA 17202
TC-202 Service/Dump Body
Tel. [phone]
Fax. [phone]
E-Mail: [e-mail]
Web: www.truckcraft.com
Copyright 2018 TruckCraft Corporation Revised 02/2018 Page 10
INSTALLATION FOR FORD/SRW/56CA 2016 & BACK (D1-08241)

TruckCraft Corporation
5751 Molly Pitcher Hwy South
Chambersburg, PA 17202
TC-202 Service/Dump Body
Tel. [phone]
Fax. [phone]
E-Mail: [e-mail]
Web: www.truckcraft.com
Copyright 2018 TruckCraft Corporation Revised 02/2018 Page 11
INSTALLATION FOR GM/SRW/56CA (D1-08345)

TruckCraft Corporation
5751 Molly Pitcher Hwy South
Chambersburg, PA 17202
TC-202 Service/Dump Body
Tel. [phone]
Fax. [phone]
E-Mail: [e-mail]
Web: www.truckcraft.com
Copyright 2018 TruckCraft Corporation Revised 02/2018 Page 12
INSTALLATION FOR GM/SRW/56CA (D1-08345)

TruckCraft Corporation
5751 Molly Pitcher Hwy South
Chambersburg, PA 17202
TC-202 Service/Dump Body
Tel. [phone]
Fax. [phone]
E-Mail: [e-mail]
Web: www.truckcraft.com
Copyright 2018 TruckCraft Corporation Revised 02/2018 Page 13
INSTALLATION FOR RAM/SRW/56CA (D1-08339)

TruckCraft Corporation
5751 Molly Pitcher Hwy South
Chambersburg, PA 17202
TC-202 Service/Dump Body
Tel. [phone]
Fax. [phone]
E-Mail: [e-mail]
Web: www.truckcraft.com
Copyright 2018 TruckCraft Corporation Revised 02/2018 Page 14
INSTALLATION FOR RAM/SRW/56CA (D1-08339)

TruckCraft Corporation
5751 Molly Pitcher Hwy South
Chambersburg, PA 17202
TC-202 Service/Dump Body
Tel. [phone]
Fax. [phone]
E-Mail: [e-mail]
Web: www.truckcraft.com
Copyright 2018 TruckCraft Corporation Revised 02/2018 Page 15
Ultra/Combo Mounting Kits
Listed below are the mounting kits offered for FORD, GM and RAM chassis.
MOUNTING KIT FOR FORD/SRW/56CA 2017 & UP (D2-08507)

TruckCraft Corporation
5751 Molly Pitcher Hwy South
Chambersburg, PA 17202
TC-202 Service/Dump Body
Tel. [phone]
Fax. [phone]
E-Mail: [e-mail]
Web: www.truckcraft.com
Copyright 2018 TruckCraft Corporation Revised 02/2018 Page 16
MOUNTING KIT FOR FORD/SRW/56CA 2017 & UP (D2-08507)

TruckCraft Corporation
5751 Molly Pitcher Hwy South
Chambersburg, PA 17202
TC-202 Service/Dump Body
Tel. [phone]
Fax. [phone]
E-Mail: [e-mail]
Web: www.truckcraft.com
Copyright 2018 TruckCraft Corporation Revised 02/2018 Page 17
MOUNTING KIT FOR FORD/SRW/56CA 2016 & BACK (D2-08560)

TruckCraft Corporation
5751 Molly Pitcher Hwy South
Chambersburg, PA 17202
TC-202 Service/Dump Body
Tel. [phone]
Fax. [phone]
E-Mail: [e-mail]
Web: www.truckcraft.com
Copyright 2018 TruckCraft Corporation Revised 02/2018 Page 18
MOUNTING KIT FOR FORD/SRW/56CA 2016 & BACK (D2-08560)

TruckCraft Corporation
5751 Molly Pitcher Hwy South
Chambersburg, PA 17202
TC-202 Service/Dump Body
Tel. [phone]
Fax. [phone]
E-Mail: [e-mail]
Web: www.truckcraft.com
Copyright 2018 TruckCraft Corporation Revised 02/2018 Page 19
MOUNTING KIT FOR GM/SRW/56CA (D2-08657)

TruckCraft Corporation
5751 Molly Pitcher Hwy South
Chambersburg, PA 17202
TC-202 Service/Dump Body
Tel. [phone]
Fax. [phone]
E-Mail: [e-mail]
Web: www.truckcraft.com
Copyright 2018 TruckCraft Corporation Revised 02/2018 Page 20
MOUNTING KIT FOR GM/SRW/56CA (D2-08657)