True Fuse XL-0300 User manual

OWNER’S
MANUAL
Model # FUSE XL-0300
Revision 011617
Fuse XL-0300
Leg Press

Strength
Fuse XL-0300
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truetness.com
Page # 2 of 38
IMPORTANT:
All products shown are prototype. Actual product delivered may vary.
Product specications, features & soware are subject to change without notice.
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For documents in additional languages please visit www.truetness.com/resources/document-library/
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Especicaciones de productos, características y soware están sujetas a cambios sin previo aviso.
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Strength
Fuse XL-0300
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truetness.com
Page # 3 of 38
A MESSAGE TO OUR CUSTOMERS
Frank Trulaske began TRUE Fitness® over thirty-ve year ago with the simple philosophy of delivering superior
tness products, service, and support. Today, TRUE is the global leader in premium tness equipment for the
commercial and residential markets. Our goal is to be the leader in technology, innovation, performance, safety
and style. TRUE has received many awards for its product over the years and remains the benchmark for the
industry. Fitness facilities and consumers invest in TRUE products for their durable commercial platforms used
in all its products, both commercial and residential alike.
e proud manufacturing tradition of quality and the culture of innovation at TRUE have given rise to a full line
of extraordinary cardio and strength equipment. As a result, people all over the world are beneting from the
TRUE experience. Innovation across the full product line has made TRUE successful and is a trademark of the
TRUE heritage. TRUE’s patented Heart Rate Control technology is just one of the remarkable ways we deliver
simple and superior performance every user can enjoy, and most importantly, use to achieve personal health and
tness goals.
At the heart of our success is the relentless and systematic life testing of both our products and their components.
We have dedicated employees who understand our philosophy is to deliver the best products in the world.
Our goal is to deliver the world’s best premium equipment for our customers’ health and tness solutions.

Strength
Fuse XL-0300
True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truetness.com
Page # 4 of 38
Table of Contents
CHAPTER 1: SAFETY INSTRUCTIONS ..........................................................................................................................5
• COMPLIANCES: ............................................................................................................................9
• COMMERICAL MAINTENANCE SCHEDULE: .....................................................................9
CHAPTER 2: ASSEMBLY GUIDE ...................................................................................................................................10
• MACHINE SPECIFICATIONS: .................................................................................................10
• REQUIRED TOOLS:....................................................................................................................11
• ASSEMBLY STEPS: ......................................................................................................................12
CHAPTER 3: CARE & MAINTENANCE.......................................................................................................................29
• CARE & MAINTENANCE: ........................................................................................................29
• DAILY INSPECTION & MAINTENANCE:.............................................................................29
• WEEKLY INSPECTION & MAINTENANCE:........................................................................29
• OTHER SCHEDULED PREVENTIVE MAINTENANCE: ...................................................30
• CLEANING THE EQUIPMENT: ..............................................................................................30
• CABLE INSPECTION & MAINTENANCE:............................................................................31
CHAPTER 4: CUSTOMER SERVICE..............................................................................................................................33
• CONTACTING SERVICE:..........................................................................................................33
• CONTACTING SALES:...............................................................................................................33
• REPORTING FREIGHT OR PARTS DAMAGE:.....................................................................34
CHAPTER 5: ADDITIONAL INFORMATION:............................................................................................................36

True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truetness.com
Page # 5 of 38
Strength
Fuse XL-0300
CHAPTER 1: SAFETY INSTRUCTIONS
4
F
ACILITY
AND
U
SER
S
AFETY
P
RECAUTIONS
1. Review and understand all of the warning labels affixed to this machine and on the facility
safety sign.
2. Be certain that the machine operation is understood before it is used. Refer tothe
instructional procedure label affixed to the machine.
3. Make sure all usersare properly trained on how to use this equipment. If this machine is
being used in a commercial setting, end users may not have access tothis owners manual. It is
the responsibility ofthe facility toinstruct users as tothe proper usage of the equipment as well
as making them aware of potential hazards. Maximum user weight is300 lbs (136 kg).
4. Use each machine only for the intended exercise. Do not allow anyone to invent exercises not
included on the instructional procedure label or the intended use Label.
5. Do not modify the machine.
6. This equipment meets industry safety standards for stability when used for the intended
exercise. Do not allow straps, resistance bands or other means tobeattached to the framework
of this machine toperform stretching or body weight exercises. This can result in machine
instability and lead to serious crushing injuries.
7. Keep children away from this equipment. Adults should closely supervise use by teenagers.
8. It is recommended that users receive a thorough medical exam before commencing an
exercise program. All medical issues should bereviewed to ensure that weight training will not
aggravate pre-existing medical conditions.
9. If the machine appears damaged or inoperable, contact a facility staff member to place an
“OUT OF ORDER, DO NOT USE” sign on the machine until it is repaired. Only use TRUE
supplied replacement components to service this machine.
10. I
nstruct users not to wearloose or dangling clothes or have headphone wires hanging when
using this equipment.
11. Do notattempt to free anyjammed assemblies byyourself as this maycause injury.
12. On Plate Loaded and Free Weight machines:
12a. Use of spotter(s). Instruct users to seek the advice of the facility staff as to the
appropriate use of spotters when lifting. More then one spotter may be required
depending upon the amount of weight being lifted.
12b. Instruct users to load weight plates evenly and carefully to avoid tipping equipment
and crushing injuries.
12c. If the machine is equipped with safety stops or catches, inspect them and verify their
proper operation before use and make sure they are securely in place before using or
exiting the machine. Be certain members are instructed on how to operate and adjust
all safety mechanisms.
SAFETY

True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truetness.com
Page # 6 of 38
CHAPTER 1: SAFETY INSTRUCTIONS
Strength
Fuse XL-0300
5
12d. This equipment is designed for standard olympic size weight plates with a 50mm bore
(1.9”).
12e. Do not exceed the maximum weight capacity of the machine. Maximum plate size is
45 lbs. (25 kg.).
13. On Selectorized and Cable equipped machines:
13a. Do not allow users to perform any exercise by holding the end of the cable and/or the
cable end fitting. Use only appropriate handles or attachments properly connected to
the cable end.
13b. Do not high-pin or double-pin the weight stack. Do not allow the machine to be used if
the top plate or weight stack is pinned in a raised position. Use an assistant and
carefully return the machine to the proper position with the cap plate resting on the top
weight. Inspect the entire length of the cable to ensure that it is properly seated in all
of the pulley grooves.
13c. Do not allow the use of weight plates or dumbbells to be used as a means to add
additional weight tothe weight stacks. Use only the TRUE adder weight system
specifically designed for themachine.
I
NSTALLATION
S
AFETY
P
RECAUTIONS
1. Read this installation manual entirely before assembling this equipment.
2. Verify that there is adequate space surrounding this piece of equipment for safe access and
operation. Installation must meet ADA requirements for accessibility.
3. Install this piece of equipment on a solid level surface that does not deviate more than 1/8”
over a 10’ distance (or as defined and required by local building and architectural codes.)
4. TRUE strongly recommends that all equipment be anchored to the floor to prevent movement
and increase stability.
• Due to the wide variation of flooring on which the unit can be installed, contact a
qualified contractor to determine an appropriate fastening system for your floor.
•Use 3/8” diameter hardware (10 mm) to anchor the machine. Anchors should have a
minimum pull outforce of 220 lb (110 kg) for each position.
•When attaching the machine to the floor, if there is a gap between the machine foot
and the floor, do not use the anchor toremove the gap as this can cause the
machine frame to deform. Instead, place a shim between the bottom of the foot and
the floor, then tighten theanchor.
•Anchoring holes are provided on the feet ofthe frame. All anchoring locations must
be used when anchoring the equipment to the floor.
5. DO NOT install any fitness equipment near a pool, hot tub or other damp locations. Corrosion
caused by installation in these locations can lead topremature failure of components.
6. Be sure all hardware is tight before using this machine.
7. Some assembly materials may come preassembled in the carton. Refer to Chapter 2:
Assembly Guide for instructions on disassembling assembly materials where appropriate
before beginning assembly.
SAFETY

True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truetness.com
Page # 7 of 38
CHAPTER 1: SAFETY INSTRUCTIONS
Strength
Fuse XL-0300
6
M
AINTENANCE
S
AFETY
P
RECAUTIONS
1. Refer to the maintenance schedule table in this manual for when to perform maintenance.
2. Check thefunction of your machine DAILY by verifying the following:
• Inspect cables and end fittings for any signs of wear. Replace ifworn, frayed,or
damaged with TRUE replacement components.
•Verify that all adjustments are possible and carried out with ease. Make sure that
each adjustment pin inserts completely into each position without binding.
•Verify that safety catches and stops are in proper working order andengaged.
•Verify that the exercise is performed smoothly, free of noise and/or binding.
•If equipped with a weight stack, verify that the proper weight selector pinisinplace.
3. Check the function of your machine WEEKLY byverifying the following:
• Nuts, Bolts, and Fasteners: check tightness weekly. If any hardware has become
loose, retighten it, use Loctite
™
Threadlocker 242, or both.
•Frames and Lifting Arms: Inspect weekly for integrity and function. Replace any
component at first signs of wear. Use only TRUE supplied components.
4. Replace any warning label at the first sign of wear. Labels and the facility safety sign may be
obtained from TRUE.
B
OLT
L
ENGTH
M
EASURING
G
UIDE
SAFETY
FLAT HEAD SCREW
BUTTON HEAD SCREW
HEX HEAD SCREW
SOCKET HEAD SCREW
12345

True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truetness.com
Page # 8 of 38
CHAPTER 1: SAFETY INSTRUCTIONS
Strength
Fuse XL-0300
7
IMPORTANT
Preventative maintenance is crucial to maintaining the function and safety of this equipment. Your
facility must establish written guidelines for preventative maintenance and keep written or online
records of the maintenance performed on these products. As a minimum, the items presented in
the SAFETY section of this document and the items that follow here, should be included in your
maintenance program.
1. Cables: inspect end fittings daily for wear. Inspect the entire length of the cable weekly.
Replace cables at the first sign of wear and on an annual basis. If the cable tension has
been adjusted, be certain that the cable nut is tight.
2. Nuts, Bolts, and Fasteners: check tightness weekly. If anyhardware has become loose,
retighten and/or use Loctite
TM
brand Threadlocker 242. Besure all hardware is tight
before using the machine.
3. Safety Catches: inspect catches, stop rods and their associated fasteners weekly.
Tighten any loose hardware and replace anycomponents atfirst signs of wear.
4. Frames: sweat, disinfecting sprays and spills can lead to corrosion which may lead to
premature failure of components. Wipe all machines down with a damp cloth and dry
completely eachday. This includes painted parts, chrome parts and upholstered pads.
5. Painted and chrome plated parts: use Simple Green or similar cleaner for light dirt and
grime. Use Turtle Wax Polishing Compound or a good car polish toremove heavier dirt and
grease aswell asfor polishing. DO NOT usesolvents, lacquer thinner, acetone or finger
nail polish remover. For scuffs and marks that are notremoved bythe above methods use
asoft scrub cleanser. Make sure all parts are dry uponcompletion.
6. Weight stack enclosures (shrouds): wipe down with a damp cloth as needed.
7. Exercise instruction labels: clean with soapand water as needed.
8. Guide rods: wipe all dirt and dust from the guide rods before applying a light application
of Tri-Flow
TM
orother teflon spray lubricant. Spray the Tri-Flow
TM
on a rag and then wipe
the guide rods with the rag. DONOT use oil lubricants such asWD-40. Caution: Tri-Flow
TM
will
stain carpet and clothing.
9. Bronze bushings: check monthly for signs of wear and replace as needed.
10. Linear Bearing Shafts: wipe any accumulation of dust or other contaminants from the
shafts on a weekly basis. Apply a thin layer ofa Teflon®(PTFE) grease on a weekly basis.
TRUE recommends Magnalube®brand.
11. When replacing any component, use only TRUE supplied parts.
12. Please refer to the General Maintenance Manual (part number: AM-GMM) for other
important safety and maintenance information.
13. Be sure all hardware is tight before using the machine.
Retain these instructions for future reference.
If you have anyquestions, do not hesitate tocontact your TRUE dealer or TRUE Fitness Technology
at (800)883-8783 or service@truefitness.com.
GENERAL CARE AND MAINTENANCE

True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truetness.com
Page # 9 of 38
CHAPTER 1: SAFETY INSTRUCTIONS
Strength
Fuse XL-0300
COMPLIANCES:
is equipment complies with all tness product standards. For a complete list of compliances, please visit www.
TrueFitness.com.
DAILY WEEKLY MONTHLY 6 MONTHS ANNUALLY
INSPECT: Cables for wear, tension, and
proper connection. X
INSPECT: All nuts and bolts and tighten if
needed. X
INSPECT: All anti-slip surfaces and replace
as needed. X
INSPECT: All adjustment pins, weight stack
pins, set screws, gas shocks, snap links, and
pulleys.
X
INSPECT: All accessory bars and handles. X
INSPECT: All safety and instructional
decals. X
INSPECT: All weight stack shields. X
CLEAN: Guide rods and lubricate with a
teon lubricant. X
CLEAN: Upholstery X
LUBRICATE: Pivot bearings and linear
bearings. X
REPLACE: Cables X
COMMERICAL MAINTENANCE SCHEDULE

True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truetness.com
Page # 10 of 38
Strength
Fuse XL-0300
CHAPTER 2: ASSEMBLY GUIDE
MACHINE SPECIFICATIONS:
Features
• Standard weight stack: 17 positions, 10-210 lb. (4.5-95 kg.) with 10 lb. weight plate increments.
• Optional weight stack: 17 positions, 10-310 lb. (4.5-141 kg.) with 15 lb. weight plate increments.
• 20 vertical position adjustments
• Weight of assembled machine: 684 lb. (311 kg.) with 210 lb. weight stack; 784 lb. (357 kg.) with 310 lb.
optional weight stack.
• Floor loading:
• For standard 210 lb. stack it is 37 lb/2 (179 kg/m)
• For optional 310 lb. stack it is 42 lb/(205 kg/m2)

True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truetness.com
Page # 11 of 38
CHAPTER 2: ASSEMBLY GUIDE
Strength
Fuse XL-0300
REQUIRED TOOLS:
Ratchet Handle
9/16” Socket
6 mm hex bit socket
9/16” & 3/4” wrench
Allen wrench (supplied):
• 3 mm
Step ladder
Weight Stack
Each machines requires (5) boxes of weight plates:
• Standard 210 lb. stack:
• Optional 310 lb. stack:
10 lb. weight plate box
Part Number: B1602 comprised
of (4) x 10 lb. weight plates
15 lb. weight plate box
Part Number: B1603 comprised
of (4) x 15 lb. weight plates

True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truetness.com
Page # 12 of 38
CHAPTER 2: ASSEMBLY GUIDE
Strength
Fuse XL-0300
PRE-ASSEMBLY CHECKLIST:
Carton One Contents
Item Part Number Description Quantity
1 FUS-00FS201X FRONT SHROUD 1
2 FUS-00RS201X REAR SHROUD 1
3 9005BPD000X BACK PAD 1
4 FUS-00PT001 SEAT BACK TRAY 1
5 LPPAD04000X SEAT PAD 1
6 TRXL2-03U500X UPRIGHT ASSY 1
7 FUS-03TC001X FRONT TOP CAP 1
8 FUS-00TC002 REAR TOP CAP 1
9 FUS-00TC004 TOP CAP 1
10 FUS-00MT001 TOP CAP PAD 1
11 TRXL2-03GR511 GUIDE ROD 2
Note: Harware item numbers
on the tooling card may
not match the harware
item numbers shown in the
owner’s manual.

True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truetness.com
Page # 13 of 38
CHAPTER 2: ASSEMBLY GUIDE
Strength
Fuse XL-0300
PRE-ASSEMBLY CHECKLIST:
Carton Two Contents
Item Part Number Description Quantity
1 TRXL2-03MF500X BASE FRAME 1
2 TRXL2-03RD500X LEFT RAIL 1
3 TRXL2-03RD600X RIGHT RAIL 1
4 S-540 FOOT PLATE 1
5 TRXL2-03SF500X SEAT BACK TUBE 1
6 TRXL2-03CV000X COVER PLATE 1
7 FUS-00TP020X 20 WT TOP PLATE 1
8 TRLPROL04000X ROLLERS 1
9 TRXL2-03MF600 LOWER CONNECTING BRACE 1
10 TRXL2-03MF750 UPPER CONNECTING BRACE 1
11 TRXL2-03SF700X SEAT BACK ADJ TUBE 1
12 TRXL2-03SF600X SEAT BACK ADJ 1
13 LBL-WS-FU210 WT LABEL 210 LB 1
14 LBL-WS-FU310 WT LABEL 310 LB 1
Note: Harware item numbers
on the tooling card may
not match the harware
item numbers shown in the
owner’s manual.

True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truetness.com
Page # 14 of 38
CHAPTER 2: ASSEMBLY GUIDE
Strength
Fuse XL-0300
PRE-ASSEMBLY CHECKLIST:
Carton ree Contents
Item Part Number Description Quantity
1 TRXL2-03MF800X FRONT FRAME PLATFORM 1
2 TRXL2-03SF000X SEAT FRAME 1
3 TRXL2-03MF700X REAR SUPPORT FRAME 1
Note: Harware item numbers
on the tooling card may
not match the harware
item numbers shown in the
owner’s manual.

True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truetness.com
Page # 15 of 38
CHAPTER 2: ASSEMBLY GUIDE
Strength
Fuse XL-0300
ASSEMBLY STEPS:
Step 1 (Main Frame):
Route the weight stack cable through
the main frame before assembling.
Note: Secure weight stack cable ends
to ensure no tripping hazards until
machine is fully assembled.
Assemble the main frame and upright
assembly using the identied hardware.
Note: Do not fully tighten main frame
and upright assembly hardware until
step 14 (Front Shroud).
Item Part Number Description Quantity
1 TRXL2-03MF600 CONNECTING BRACE 1
2 TRXL2-03MF500X BASE FRAME 1
3 TRXL2-03MF700X REAR SUPPORT FRAME 1
4 C-754C WASHER, FLAT, 3/8” 16
5 C-749 WASHER, LOCK, 3/8” 8
6 C-622 SH SCREW, 3/8”-16, 3/4” 4
7 C-623 SH SCREW, 3/8”-16, 1” 4
8 C-624 SH SCREW, 3/8”-16, 1-1/4” 4
9 C-766A LOCK NUT, 3/8”-16 4
10 TRXL2-03U500X UPRIGHT ASSY 1
11 TRXL2-03CB000X CABLE 1

True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truetness.com
Page # 16 of 38
CHAPTER 2: ASSEMBLY GUIDE
Strength
Fuse XL-0300
Assemble the pulleys to the base frame
using the identied hardware.
Note: Do not fully tighten main frame
and upright assembly hardware until
step 14 (Front Shroud).
Item Part Number Description Quantity
11 TRXL2-03CB000X CABLE 1
12 TRXL2-03MF500X BASE FRAME 1
13 B 900 PULLEY, 4-1/2” 2
14 TRXL2-03PL501 COVER PLATE 1
16 C-754C WASHER, FLAT, 3/8” 3
17 C-749 WASHER, LOCK, 3/8” 1
18 C-627 SH SCREW, 3/8”-16, 2” 2
19 C-766A LOCK NUT, 3/8”-16 1
20 C-740A LOCK NUT, 1/4”-20 1
21 C-920 HH SCREW, 1/4”-20, 2” 1
ASSEMBLY STEPS:
Step 2 (Base Frame Pulley Assembly):

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Page # 17 of 38
CHAPTER 2: ASSEMBLY GUIDE
Strength
Fuse XL-0300
ASSEMBLY STEPS:
Step 3 (Rails):
Assemble the rails to the base frame and
rear support frame using the identied
hardware.
Item Part Number Description Quantity
22 TRXL2-03MF700X REAR SUPPORT
FRAME
1
23 TRXL2-03RD600X RIGHT RAIL 1
24 TRXL2-03RD500X LEFT RAIL 1
25 C-754C WASHER, FLAT, 3/8” 6
26 C-749 WASHER, LOCK, 3/8” 6
27 C-623 SH SCREW, 3/8”-16, 1” 6

True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truetness.com
Page # 18 of 38
CHAPTER 2: ASSEMBLY GUIDE
Strength
Fuse XL-0300
ASSEMBLY STEPS:
Step 4 (Press Plate to Base Frame):
Assemble the press plate to the base
frame using the identied hardware.
Item Part Number Description Quantity
28 TRXL2-03MF500X BASE FRAME 1
29 TRXL2-03MF800X FRONT FRAME 1
30 C-750 WASHER, LOCK, 1/2” 1
31 C-755B WASHER, FLAT, 1/2” 5
32 C-641 SH SCREW, 1/2”-13, 1-1/4” 3
33 C-766 LOCK NUT, 1/2”-13 2

True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truetness.com
Page # 19 of 38
CHAPTER 2: ASSEMBLY GUIDE
Strength
Fuse XL-0300
ASSEMBLY STEPS:
Step 5 (Press Plate to Base Frame):
Assemble the press plate to the base
frame using the identied hardware.
Item Part Number Description Quantity
34 TRXL2-03MF500X BASE FRAME 1
35 TRXL2-03MF800 FRONT FRAME 1
36 C-755B WASHER, FLAT, 1/2” 6
37 C-641 SH SCREW, 1/2”-13,
1-1/4”
3
38 C-766 LOCK NUT, 1/2”-13 3

True Fitness Technology • O’Fallon, MO • Phone: 800-426-6570/636-272-7100 • Truetness.com
Page # 20 of 38
CHAPTER 2: ASSEMBLY GUIDE
Strength
Fuse XL-0300
ASSEMBLY STEPS:
Step 6 (Upper Connecting Brace):
Assemble the upper connecting brace
to the upright assembly and the front
frame platform using the identied
hardware.
Item Part Number Description Quantity
39 TRXL2-03MF500X BASE FRAME 1
40 TRXL2-03MF800X FRONT FRAME
PLATFORM
1
41 TRXL2-03MF750 UPPER CONNECTING
BRACE
1
42 C-749 WASHER, LOCK, 3/8” 2
43 C-754C WASHER, FLAT, 3/8” 6
44 C-622 SH SCREW, 3/8”-16, 3/4” 2
45 C-624 SH SCREW, 3/8”-16, 1-1/4” 2
46 C-766A LOCK NUT, 3/8”-16 2
47 TRXL2-03U500X UPRIGHT ASSY 1
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