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  9. Tsurumi Pump LB-250 User manual

Tsurumi Pump LB-250 User manual

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:The mark indicates an action that must be taken, or instructs how to perform a task. The symbol
inside the mark describes the precaution in more detail ("provide ground work", in the case of the
example on the left).
:The mark indicates a WARNING or CAUTION item. The symbol inside the mark describes the
precaution in more detail ("electrical shock", in the case of the example on the left).
●
: Operating the equipment improperly by failing to observe this precaution may possibly
cause injury to humans and other physical damage.
: Operating the equipment improperly by failing to observe this precaution may possibly
lead to death or injury to humans.
: Gives information that does not fall in the WARNING or CAUTION categories.
● 
:The mark indicates a prohibited action. The symbol inside the mark, or a notation in the vicinity of
the mark describes the precaution in more detail ("disassembly prohibited", in the case of the
example on the left).
Be sure to thoroughly read and understand the SAFETY PRECAUTIONS given in this section before using
the equipment in order to operate the equipment correctly.
The precautionary measures described in this section are intended to prevent danger or damage to you or
to others. The contents of this manual that could possibly be performed improperly are classified into two
categories: WARNING, and CAUTION. The categories indicate the extent of possible damage
or the urgency of the precaution. Note however, that what is included under CAUTION may at times
lead to a more serious problem. In either case, the categories pertain to safety-related items, and as such,
must be observed carefully.
WARNING
CAUTION
NOTE
Explanation of Symbols:
35(&$87,216727+(352'8&763(&,),&$7,216
35(&$87,216'85,1*75$163257$1',167$//7,21
Do not operate the product under any conditions other than those for which it is speci-
fied. Failure to observe the precaution can lead to electrical leakage, electrical
shock, fire, water overflow or other problems.
CAUTION
Frequency
Voltage
WARNING
Power
Supply
Capacity
When transporting the product, pay
close attention to its center of
gravity and mass. Use an appropri-
ate lifting equipment to lift the unit.
Improper lifting may result in the fall
of the product which could cause
damage of the product or human injury.
Electrical wiring should be
performed in accordance with all
applicable regulations in your
country. Imperfect wiring or
neglecting the installation of
proper equipment will cause
electrical leakage or fire.
Use a power outlet that has a sufficient rating and has been exclusively
provided for the pump. If the power outlet is shared with other equipment,
it can lead to an abnormal heat of the outlet and can cause fire as a
result.
Install the product properly in
accordance with this instruction
manual. Improper installation
may result in electrical leakage,
electrical shock, fire, water
leakage, or injury.
Provide a secure grounding
dedicated for the product. Never
fail to provide an earth leakage
circuit breaker and a thermal
overload relay in your starter or
control panel (Both available on
the market). If an electrical
leakage occurs by due to a
product failure, it may cause
electrical shock.

CAUTION
Do not scratch, fold, twist, make
alterations, or bundle the cable, or
use it as a lifting device. The cable
may be damaged, which may
cause electrical leakage, short-
circuit, electrical shock, or fire.
Be sure to provide a ground wire
securely. Do not connect the
ground wire to a gas pipe,
water pipe, lightening rod, or
telephone ground wire. Improper
grounding could cause electri-
cal shock.
Do not use the cabtyre cable, power
plug, or power outlet if it is damaged
or it is not closely fitted. Connect
every conductor of the cabtyre cable
securely to the terminals. Failure to
observe this can lead to electrical
shock, short-circuit, or fire.
When the product will be carried by
hand, decide the number of persons
considering the mass of the product.
When lifting up the product, do
not attempt to do it by simply
bowing from the waist. Use the
knees, too, to protect your back.
This pump is neither dust-proof nor
explosion-proof. Do not use it at a
dusty place or at a place where
toxic, corrosive or explosive gas is
present. Use in such places
could cause fire or explosion.
Prevent a metallic object or dust
from sticking to the power plug.
Adhesion of foreign object to the
plug could cause electrical
shock, short-circuit, or fire.
35(&$87,216'85,1*7(6723(5$7,21$1'23(5$7,21
CAUTION
WARNING
Never try to operate the pump if
somebody is present in the pump
sump.If an electrical leakage
occurs, it can cause electrical
shock.
When changing power connection is
needed to correct the direction of
rotation, be sure to turn off the
power supply (earth leakage circuit
breaker, etc.), and perform the work
after making sure that the impeller
has stopped completely. Failure to
do so may lead to electrical
shock, short-circuit, or injury.
Never start the pump while it is
suspended, as the unit may jerk
and could lead to injury.
When inspecting the pump, be sure
to turn off the power supply (earth
leakage circuit breaker, etc.) so that
the pump may not start acciden-
tally. Failure to do so may lead to
a serious accident.
Do not operate the product under
any voltage other than described
on the nameplate with the voltage
variation limit within ±10%. If it is
operated with a generator, it is
strongly suggested not to operate
other equipment with the same
generator. Failure to observe
this caution may cause
malfunction and breakdown of
the product, which may lead to
electrical leakage or electrical
shock.
Do not touch the product with bare
hands during or immediate after
the operation, as the product may
become very hot during operation.
Failure to observe this caution
may lead to be burned.
Do not use the product in a liquid
other than water. Use in oil, salt
water or organic solvents will
damage it, which may lead to
electrical leakage or electrical
shock.
Do not run the product dry or
operate it with its gate valve
closed, as doing so will damage
the product, which may lead to
electrical leakage or electrical
shock.
For water
only
Rated
Voltage
OFF
OFF
STOP

CAUTION
!
!
Failure to observe
this caution could cause it to
malfunction or to operate abnor-
mally, which may lead to electri-
cal leakage or electrical shock.

! doing so
will damage the product, which
may lead to electrical leakage or
electrical shock.
!
"
!#
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Deterioration of the insulation
may lead to electrical leakage,
electrical shock, or fire.
%$$
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CAUTION
WARNING
Absolutely turn off the power
supply or disconnect the plug
before starting maintenance or
inspection. Do not work with wet
hands. Failure to observe these
cautions may lead to electrical
shock or injury.
After reassembly, always perform a test operation before resuming use of the
product. Improper assembly can result in electrical leakage, electrical
shock, fire, or water leakage.
In case any abnormality (excessive
vibration, unusual noise or odor) is
found in the operation, turn the
power off immediately and consult
with the dealer where it was
purchased or Ts urumi representa-
tive. Continuing to operate the
product under abnormal condi-
tions may result in electrical
shock, fire, or water leakage.
Do not disassemble or repair any
parts other than those designated
in the operation manual. If repairs
are necessary in any other than
the designated parts, consult with
the dealer where it was
purchased or Ts urumi representa-
tive. Improper repairs can
result in electrical leakage,
electrical shock, fire, or water
leakage.
Test
operation
STOP
OFF
OFF
35(&$87,217232:(5287$*(
27+(535(&$87,21
In case of power outage, turn off the power supply. The product will resume
operation when the power is restored, which presents serious danger to
people in the vicinity.
WARNING
power
outage
OFF
CAUTION
Never use the product for potable water. It may present a danger to human
health.
Potable
Water
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Handle
Hose Coupling
Oil Plug
Oil Lifter
Suction Cover
Strainer Stand
Cabtyre Cable
Mechanical Seal
Lubricant
Shaft Sleeve
V-Ring
Oil Casing
Rear Liner
Impeller
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CAUTION
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 'RQRWRSHUDWHWKHSXPSLQDQDUHDWKDWLVH[SRVHGWRDZDWHUSUHVVXUHWKDW
H[FHHGVWKHYDOXHVJLYHQEHORZ
CAUTION

7RXVHWKHSXPSIRUDVSHFLDOVROXWLRQFRQWDFWWKHGHDOHUZKHUHLWZDVSXUFKDVHGRUWKH7VXUXPLVDOHVRI
¿FHLQ\RXUDUHD
Note:

7KHZHLJKWPDVVJLYHQDERYHLVWKHRSHUDWLQJZHLJKWRIWKHSXPSLWVHOIQRWLQFOXGLQJWKHFDEW\UHFDEOH
Note:
6WDQGDUGVSHFLÀFDWLRQV+]
 'RQRWRSHUDWHWKLVSURGXFWXQGHUDQ\FRQGLWLRQVRWKHUWKDQWKRVHWKDWKDYH
EHHQVSHFLÀHG
CAUTION
0DMRU6WDQGDUG6SHFLÀFDWLRQV
3URGXFW6SHFLÀFDWLRQV
..*)#!"*%)/3)$1 -,1)12%,#6!,$
%+.%0!230%
!2%0!),!2%0-,2!2%0!,$#!00),'!2%0
0-3,$!2%078
3+.
+.%**%0 %+)-02%56.%
(!&2%!* -3"*%%#(!,)#!*%!*
%!0),' ()%*$%$!**%!0),'
.%#)&)#!2)-,1 063"+%01)"*%,$3#2)-,-2-0-*%
,13*!2)-, *!11
0-2%#2)-,612%+
"3)*2),
),)!230%.0-2%#2-0 
)0#*%2(%0+!*.0-2%#2-0-2(%0+-$%*1
30"),%-)*,-,!$$)2)4%3"0)#!,2
-,,%#2)-, -1%-3.*),'
-2-0
Bore
mm
Model Output
kW
Phase
Max.capacity
m3/min
GPM
Starting
Method
WHT
kg
40LB-250 0.251 Capacitor-Run 10.4
40LBT-250 0.253 Direct-on-line 10.0
50LB-480 0.481 Capacitor-Run
Capacitor-Run
Capacitor-Run
10.4
50LBT-480 0.483 Direct-on-line 10.0
40LB-250A 0.251 11.0
50LB-480A 0.481 11.0
50LB-800 0.751 Capacitor-Run 13.2
50LB-800A 0.751
Max.Head
m
ft.
8.8/8.6
28.9/28.2
8.8/8.6
28.9/28.2
11.0/12.0
36.1/39.5
11.0/12.0
36.1/39.5
8.8/8.6
28.9/28.2
11.0/12.0
36.1/39.5
15.0/18.0
49.0/59.0
15.0/18.0
49.0/59.0
0.190
50.2
0.190
50.2
0.220/0.240
58.1/63.4
0.220/0.240
58.1/63.4
0.190
50.2
0.220/0.240
58.1/63.4
Capacitor-Run50LBZ-480 0.481 10.4
11.0/12.0
36.1/39.5
0.220/0.240
58.1/63.4
0.31
82.0
50LBT-800 0.753 Direct-on-line 12.8
15.0/18.0
49.0/59.0
0.31
82.0
0.31
82.0
Capacitor-Run 13.8
50LBZ-800 0.751
15.0/18.0
49.0/59.0
0.31
82.0
Capacitor-Run 13.2
,167$//$7,21
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
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IDUDVLWZLOOJRWKHQIDVWHQLWVHFXUHO\ZLWKDKRVHEDQG
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 :KHQLQVWDOOLQJWKHSXPSEHPLQGIXORIWKHSXPSVFHQWHURIJUDYLW\DQG
ZHLJKW,IWKHSXPSLVQRWVXVSHQGHGSURSHUO\WKHSXPSPD\IDOODQGEUHDN
ZKLFKPD\OHDGWRLQMXU\
 :KHQLQVWDOOLQJRUPRYLQJWKHSXPSQHYHUVXVSHQGWKHSXPSE\WKHFDEW\UH
FDEOH'RLQJVRZLOOGDPDJHWKHFDEOHZKLFKPD\FDXVHDFXUUHQWOHDNDJH
HOHFWULFDOVKRFNRUÀUH
WARNING
CAUTION
+RZWRXVHOHYHOUHOD\XQLW/%$$$/%=
 'RQRWPHDVXUHWKHLQVXODWLRQUHVLVWDQFHZLWKLQVXODWLRQ
UHVLVWDQFHWHVWHUIRUIROORZLQJSDUWV,WFDXVHVDWURXEOH
 'RQRWOLIWRUKDQJWKHOHYHOUHOD\XQLW,WZLOOGDPDJHDQG
FDXVHDOHDNDJHDQHOHFWULFVKRFNDQGDÀUH
 ,QWKHFDVHRIWKHÁRDWW\SHGRQRWOLIWLWE\WKHÁRDWFDEOH
DVLWZLOOGDPDJHWKHFDEOHDQGOHDGWRDOHDNDJHHOHFWULFDO
VKRFNDQGÀUH
CAUTION
 EHWZHHQWKHSOXJ  EHWZHHQWKHHOHFWURGHRID
OHYHOUHOD\XQLW
 EHWZHHQWKHHOHFWURGHRIDOHYHO
UHOD\XQLWDQGDSOXJ
 'RQRWPDNH³RQ´SHULRGEHWZHHQWKHRWKHUOHYHOUHOD\XQLW
3UHSDUDWLRQIRU,QVWDOODWLRQ
6LQJOHSKDVHSRZHUVXSSO\
8VHDPHJJHUWRPHDVXUHWKHUHVLVWDQFHEHWZHHQWKHWLSRIWKH
FDEW\UHFDEOHSOXJDQGWKHJURXQGWHUPLQDOWRYHULI\WKHLQVXODWLRQ
UHVLVWDQFHRIWKHPRWRU
0HDVXUHWZLFHWKHUHVLVWDQFHEHWZHHQHDFKRIWKHWZRWLSVRIWKH
SOXJDQGJURXQG
7KLVGLDJUDPVKRZVDSLQSOXJW\SH

7KHLQVXODWLRQUHVLVWDQFHUHIHUHQFHYDOXHRI0ȍPLQLPXPLVEDVHGRQDQHZRUUHSDLUHGSXPS)RUUHIHU
HQFHYDOXHVRIDSXPSWKDWKDVDOUHDG\EHHQSXWLQWRRSHUDWLRQUHIHUWR0DLQWHQDQFHDQG,QVSHFWLRQRI
WKLVPDQXDO
Note:
7KUHHSKDVHSRZHUVXSSO\
8VHDPHJJHUWRPHDVXUHWKHUHVLVWDQFHEHWZHHQHDFK
FRUHRIWKHFDEW\UHFDEOHDQGWKHJUHHQJURXQGZLUHWR
YHULI\WKHLQVXODWLRQUHVLVWDQFHRIWKHPRWRU
 %HZDUHWKDWWKHSRZHUSOXJYDULHVE\FRXQWU\RUUHJLRQ
CAUTION


 


 
   

,QVXODWLRQUHVLVWDQFHUHIHUHQFHYDOXH 0ȍPLQLPXP
  
Hose Band
Hose
Discharge Connection
Hose Coupling

,QVWDOOLQJWKH)ORDW
6HWWKHOHQJWKRIWKHÀRDWOHDGZLUHWRWKHGLPHQVLRQLQGLFDWHGEHORZ
)DLOXUHWRREVHUYHWKLVZLOOOHDGWRDQLPSURSHURSHUDWLRQ
 ,IWKHSXPSGUDZVLQDODUJHDPRXQWRIPXGLWFRXOGFDXVHWKHSXPSWRZHDU
SUHPDWXUHO\DQGOHDGWRDPDOIXQFWLRQFXUUHQWOHDNDJHDQGHOHFWULFDOVKRFN
CAUTION
 2SHUDWHWKHSXPSXSULJKW,IWKHUHLVWKHOLNHOLKRRGRIWKHSXPSGUDZLQJLQH[FHVVPXGSODFHDFRQFUHWH
EORFNXQGHUWKHSXPS
 5RXWHWKHKRVHDVVWUDLJKWDVSRVVLEOH([FHVVLYHEHQGLQJRIWKH
KRVHFRXOGREVWUXFWWKHÀRZRIZDWHUUHGXFHWKHSXPSLQJYROXPH
RUFORJWKHSXPSZLWKPXGWKXVGLVDEOLQJWKHSXPSLQJIXQFWLRQ
 ,IWKHKRVHLVNLQNHGDWLWVEDVHLWZLOOFUHDWHDLUSRFNHWVLQWKH
SXPSFDXVLQJWKHSXPSWRRSHUDWHGU\7RSUHYHQWWKLVIURP
RFFXUULQJVWUDLJKWHQWKHEHQGZKLOHRSHUDWLQJWKHSXPS
 ,IWKHKRVHEHFRPHVNLQNHGDVVKRZQLQ$UHSRVLWLRQWKHKRVH
FRXSOLQJVRWKDWLWIDFHVDVVKRZQLQ%/RRVHQWKHFDSQXWRQ
WKHKRVHFRXSOLQJWRFKDQJHLWVGLUHFWLRQ

2SHUDWHWKHSXPSLQDORFDWLRQWKDWKDVDVXI¿FLHQWZDWHUOHYHODQGFROOHFWVZDWHUHDVLO\

)RUWKHZDWHUOHYHOUHTXLUHGIRURSHUDWLQJWKHSXPSUHIHUWRWKH
H[WHUQDOGLPHQVLRQGUDZLQJZKLFKLVSURYLGHGVHSDUDWHO\

([WHQGWKHHQGRIWKHKRVHGLVFKDUJHVLGHDERYHWKHZDWHUVXU
IDFH,IWKHHQGRIWKHKRVHLVVXEPHUJHGLQZDWHULWPD\FDXVH
WKHZDWHUWRÀRZEDFNZKHQWKHSXPSKDVEHHQVWRSSHG&RQ
YHUVHO\LIWKHHQGRIWKHKRVHLVORFDWHGDWDOHYHOWKDWLVORZHU
WKDQWKHVRXUFHZDWHUVXUIDFHZDWHUPD\FRQWLQXHWRÀRZRXW
HYHQDIWHUWKHSXPSKDVEHHQVWRSSHG
Note:
 7KHURSHIRUVXVSHQGLQJWKHSXPSGXULQJLWV
LQVWDOODWLRQPXVWEHRIDWKLFNQHVVWKDWDFFRPPRGDWHV
WKHZHLJKWRIWKHSXPS:KHQXVLQJDFKDLQPDNH
VXUHWKDWWKHFKDLQGRHVQRWEHFRPHWZLVWHG)DLOXUH
WRREVHUYHWKHVHSUHFDXWLRQVFRXOGFDXVHWKHURSHRU
FKDLQWREUHDNDQGWKHSXPSWRIDOODQGEUHDNZKLFK
FRXOGOHDGWRSHUVRQDOLQMXU\
CAUTION
 +DQGOHWKHSXPSFDUHIXOO\ZLWKRXWDSSO\LQJVKRFNWRLWVXFKDVE\GURSSLQJLW7R
VXVSHQGWKHSXPSGRVRPDQXDOO\RUE\DWWDFKLQJDURSHRUFKDLQWRLWVKDQGOHV
Rope
Backflow Outflow
Pump stopped
(A)
(B) Cap Nut

Pump model L
LBZ-800
LBZ-480 150mm
200mm

(OHFWULFDO:LULQJ:RUN
 $OOHOHFWULFDOZRUNPXVWEHSHUIRUPHGE\DQDXWKRUL]HGHOHFWULFLDQ
LQFRPSOLDQFHZLWKORFDOHOHFWULFDOHTXLSPHQWVWDQGDUGVDQGLQWHUQDO
ZLULQJFRGHV1HYHUDOORZDQXQDXWKRUL]HGSHUVRQWRSHUIRUPHOHFWULFDO
ZRUNEHFDXVHLWLVQRWRQO\DJDLQVWWKHODZEXWLWFDQDOVREHH[WUHPHO\
GDQJHURXV
 ,PSURSHUZLULQJFDQOHDGWRFXUUHQWOHDNDJHHOHFWULFDOVKRFNRUÀUH
 $EXVROXWHO\SURYLGHDGHGLFDWHGHDUWKOHDNDJHFLUFXLWEUHDNHUDQGDWKHUPDO
RYHUORDGUHDO\VXLWDEOHIRUWKHSXPSDYDLODEOHRQWKHPDUNHW)DLOXUH
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WARNING
CAUTION
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WARNING
CAUTION
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CAUTION
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S
ingle Phase
L1-Red(Brown) G-Green
(Green/Y
ellow)
L2-White(Blue)
L1 L2 G Ground
Three Phase
U-Red(Brown) G-Green
(Green/Yellow)
W-Black(Black)
V-White
(Blue or Grey)
U V W G
Ground
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Non-Automatic Circuit
LB-250 , LB-480
White(Blue)
Power Supply: Three-Phase
Non-Automatic Circuit
LBT-250 , LBT-480 , LBT-800
Red(Brown) Red
Black
White(Blue or Grey)
Black(Black)
White
Green(Green/Yellow)
Green
Frame
Grounding
Ground
Circle Thermal
Protector
Coil
Coil
Coil
Heater
Heater
U
V
W
Red Blue
Black
Capacitor
Aux.Coil
Main Coil
Miniature Protector
Power Supply:Single-Phase
Non-Automatic Circuit
LB-800
Power Supply:Single-Phase
Red(Brown) Red
White
Green
(Green/Yellow) Green
Frame Grounding
Ground
L1
L2
Automatic Operation Circuit ( Level Relay Uint)
LB-250A , LB-480A
Automatic Operation Circuit (for float type)
Automatic Operation Circuit (for float type)
LBZ-480
LBZ-800
Level Relay Unit
Red Red
Ground
Red(Brown)
Black Triac
Black
White(Blue)
White
White
Green
(Green/Yellow)
Green
Frame
Grounding
L1
L2
Blue
Red
Black
Blue
Capacitor
Aux.
Coil
Main
Coil
Miniature
Protector
Transformer
Electrode
Automatic Operation Circuit (for electrode type)
LB-800A
Power Supply: Single-Phase
Level Relay Unit
Red
Ground
Red(Brown)
Black Triac
White(Blue)
White
White
Green
(Green/Yellow)
Green
Frame
Grounding
L1
L2
Capacitor
Aux.
Coil
Main
Coil
Transformer
Electrode
Power Supply: Single-Phase
Power Supply:
Single-Phase
Power Supply:
Single-Phase
Miniature
Protector
Red
Ground
Red(Brown)
White(Blue) White
Green
(Green/Yellow)
Green
Frame
Grounding
Capacitor
Aux.
Coil
Main
Coil
Circle Thermal Protector
Circle Thermal Protector
Float Switch (Normally open contact)
Red
Ground
Red(Brown)
White(Blue) White Heater
Heater
Green
(Green/Yellow)
Green
Frame
Grounding
Capacitor
Aux.Coil
Main
Coil
Circle Thermal Protector
Red
Ground
Red(Brown)
White(Blue) White
Heater
Green
(Green/Yellow)
Green
Frame
Grounding
Capacitor
Aux.Coil
Main
Coil
L1
L2
L1
L2
L1
L2
Float Switch (Normally open contact)
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Note:
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