Tuchel Kompakt MK 400 Series User manual

1
Preface
Operating Manual
Sweeping Machine

Preface
2

3
Preface
Preface
Dear Customer,
with the Kompakt sweeping machine, you have purchased a
product that has been manufactured according to the highest
quality standards.
This operating manual contains information and notes that
are necessary, important and useful for the operational safety
and reliability of your Kompakt sweeping machine as well as
for maintaining its value.
Read the operating manual and adhere to the safety
notices before start-up.
Its contents familiarise with the use of the machine and its
service and maintenance. The manual also helps you to
avoid dangers and damage.
We wish you optimum results with your Kompakt sweeping
machine.
Tuchel Maschinenbau GmbH
This operating manual is current as of February 2006
Our continuous efforts towards an improvement
of the Kompakt sweeping machine may
lead to changes in detail. The introduction of
improvements does not, however, oblige us to
carry out these improvements on a Kompakt
sweeping machine already delivered.
If the improvements lead to minor changes,
they are not covered by the operating manual.
Thus, no claims may be derived from this
manual.
N O T E
N O T E

Preface
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Inhaltsverzeichnis
Preface....................................................................3
1 General...............................................................9
1.1 Purpose ................................................................9
 ...........................................9
1.2.1 General ......................................................................9
1.2.2 Manufacturing Address ..............................................9
1.2.3 Type Label ...............................................................10
1.2.4 Labelling ..................................................................10
1.2.5 Notes regarding the declaration of conformity .........10
 ....................11
1.2.7 Connections.............................................................11
1.2.8 Energy consumption ................................................12
1.2.9 Description of the product and accessories.............12
1.2.10 Intended usage ........................................................13
1.2.11 Technical data sheet ...............................................14
2 Safety ............................................................... 15
2.1 Labelling of warning signs in the operating
manual ................................................................15
  ................15
2.3 Dangers in the case of nonobservance of the
safety notices ......................................................16
2.4 Safety-oriented work ..................................16
2.5 Safety notes for the operator/user.......................17
Attachment....................................................................17
Transport trips ...............................................................18
Operation ......................................................................18
Conversion....................................................................19
Detachment...................................................................19
For hydraulic components only .....................................19
2.6 Basic safety instructions for drive shaft
operation ............................................................20
2.7 Special safety notes for attachment ....................21
2.8 Safety notices for carrying out service,
inspection and installation work .......................... 22
2.9 Unauthorised conversion and spare parts
manufacturing .....................................................22
2.10 Modes of operation that are not permitted 22
2.11 Warning images on the machine according
to ISO 11684 .......................................................23

Inhaltsverzeichnis
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3 Storage ....................................................... 25
General storage ............................................................25
Storage of brush rings...................................................25
Storage without collector vessel ...................................25
Storage of the water spraying device............................26
Storage with collector vessel ........................................26
Storage of the side broom ............................................26
4 Attachment....................................................... 27
4.1 Initial attachment................................................. 27
Drive shaft.....................................................................27
Water spraying device or illumination system ...............27
4.2 Attachment - coupling triangle............................. 28
Securing via plug bolt....................................................28
Securing via locking tongue ..........................................28
4.3 Frontal attachment with 3-point linkage 29
4.4 Attachment - yard loader..................................... 30
4.5 Attachment to other carrier vehicles....................30
5 Operation ......................................................... 31
5.1 Transport trips..................................................... 31
5.2 Start-up ...............................................................32
Sweeping drums / brush rings ......................................32
Start-up without collector vessel ...................................32
Start-up with collector vessel ........................................32
Start-up of side broom ..................................................32
5.3 Side broom adjustment ....................................... 33
Adjust operating width (A).............................................33
Adjust side support point (B) for area of impact (C)......33
Adjust the inclination (D) for height of impact ...............33
5.4 RPM adjustment..................................................34
Adjusting the rpm of the brush shaft .............................34
Side broom rpm adjustment..........................................34
5.5 Emptying the dirt collection vessel ......................35
5.6 Open sweeping ................................................... 36
5.7 Inclination for open sweeping.............................. 37
Inclination, mechanical..................................................37
Hydraulic swivelling.......................................................37
  ...............................38

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Inhaltsverzeichnis
6 Detachment......................................................39
6.1 Deinstallation in general......................................39
6.2 Detachment - coupling triangle............................40
6.3 Detachment - 3-point linkage .............................. 40
6.4 Detachment - yard loader....................................40
6.4 Detachment - other carrier vehicles ....................40
7 Service and maintenance ............................... 41
7.1 General ...............................................................41
7.2 Side broom readjustment ....................................42
7.3 Replacement of the Vulkollan rail........................42
7.4 Replacing the plate broom .................................. 43
7.5 Water spraying device.........................................44
7.6 Tightening the chain............................................44
7.7 Replacement of the overload protection 45
7.8 Replacing sweeping drum for Kompakt ø 400 46
Disassembly on the bearing side ..................................46
Disassembly on the drive side / chain case ..................46
7.9 Replacing sweeping drum for Kompakt ø 400 48
Disassembly on the bearing side ..................................48
Disassembly on the drive side / chain case ..................48
Beeline brush rings .......................................................49
Sunline brush rings .......................................................49
7.10 Replacing sweeping drum for Kompakt ø 520 50
Disassembly on the bearing side ..................................50
Disassembly on the drive side / chain case ..................50
7.11 Replacing sweeping drum for Kompakt ø 520 52
Disassembly on the bearing side ..................................52
Disassembly on the drive side / chain case ..................52
Beeline brush rings .......................................................53
Sunline brush rings .......................................................53
7.12 Lubrication plan...................................................54
Lubricating points - sweeping machine.........................54
Lubricating the chain.....................................................55
Lubricating the drive shaft.............................................55
Gearbox lubricant..........................................................55
.................56

Inhaltsverzeichnis
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Appendix .............................................................. 57
Hydraulic circuit diagrams ........................................... 57
Circuit diagram for additional control circuit ..................57
Circuit diagrams for power take-off drive ......................58
Circuit diagrams for hydraulic operation .......................59
Index .............................................................................61
Notes:............................................................................64

9
General
1 General
1.1 Purpose
The Kompakt sweeping machine is designed especially for
frontal attachment and is intended for the following series:
MK / HK => attachment via coupling triangle;
MD / HD => attachment via 3-point linkage;
HH => attachment to yard loader;
Because of its robust construction and the various
operating widths, this sweeping machine is suitable for the
use on streets, cycle tracks and squares.
The attachment of the Kompakt sweeping machine is
accomplished via drive-in insertion into the coupling
triangle, attachment to the 3-point linkage, attachment
plate for local government vehicles or yard loader
receptacle.
Through hydraulic opening of the large-volume dirt
collection vessel, the Kompakt sweeping machine may
also be used as an open sweeping machine to sweep
large sealed surfaces.
Various optional equipment allows for the Kompakt
sweeping machine to be adapted to different working
environments. This optional equipment includes, e.g., the
water spraying device to bind dust, a side broom to sweep
close to edges, a hydraulic side adjustment to ease the
work, or reinforced castors, etc.
 
1.2.1 General
This operating manual applies to the series =>
Kompakt MK 400 / MK 520 - Kompakt HK 400 / HK 520
Kompakt MD 400 / MD 520 - Kompakt HD 400 / HD 520
Kompakt HH 400 / HH 520
1.2.2 Manufacturing Address
Tuchel Maschinenbau GmbH
Holsterfeld 15
D-48499 Salzbergen
Phone: [phone]
Fax: [phone]
Spare parts: [email protected]

General
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1.2.3 Type Label
An example for the Kompakt 200 MK 520 is shown below.
Kompakt 200 MK 520
Brush diameter in mm
Attachment options
K = coupling triangle
D = 3-point
H = yard loader receptacle
Type of drive
M = mechanical
H = hydraulic
Operating width in cm
Sweeping machine
of type Kompakt
1.2.4 Labelling
This information is found on the type label.
Enter the data of your sweeping machine
here to have them ready at any time.
Model
Serial no.
Year of construction / order no.
Maximum oil pressure [bar]

Net weight [kg]
The entire labelling (type label, safety label,

altered or made illegible. It must be replaced
if it is damaged or missing.
1.2.5 Notes regarding the declaration of conformity
The compliance of this attachable sweeper with the
"basic safety and health requirements" of the machine
directive 98/37/EWG entitles it to bear the CE label. In the
development of the attachable sweeper, the harmonised
European Standards EN ISO 12100 Part 1 and Part
2 (Safety of Machinery), EN 982 (Safety of Machinery
- Hydraulics) and EN 1553 (Agricultural Machinery -
Common Safety Requirements) were also applied. This is
documented in the EU declaration of conformity.
N O T E
ATTENTION