Tuchel Kompakt mk 400 series User manual

Preface

Operating Manual

Sweeping Machine

Preface

Dear Customer,

with the Kompakt sweeping machine, you have purchased a

product that has been manufactured according to the highest

quality standards.

This operating manual contains information and notes that

are necessary, important and useful for the operational safety

and reliability of your Kompakt sweeping machine as well as

for maintaining its value.

Read the operating manual and adhere to the safety

notices before start-up.

Its contents familiarise with the use of the machine and its

service and maintenance. The manual also helps you to

avoid dangers and damage.

We wish you optimum results with your Kompakt sweeping

machine.

Tuchel Maschinenbau GmbH

This operating manual is current as of February 2006

Our continuous efforts towards an improvement

of the Kompakt sweeping machine may

lead to changes in detail. The introduction of

improvements does not, however, oblige us to

carry out these improvements on a Kompakt

sweeping machine already delivered.

If the improvements lead to minor changes,

they are not covered by the operating manual.

Thus, no claims may be derived from this

manual.

N O T E

Preface

Inhaltsverzeichnis

Preface....................................................................3

1 General...............................................................9

1.1 Purpose ................................................................9

 ...........................................9

1.2.1 General ......................................................................9

1.2.2 Manufacturing Address ..............................................9

1.2.3 Type Label ...............................................................10

1.2.4 Labelling ..................................................................10

1.2.5 Notes regarding the declaration of conformity .........10

 ....................11

1.2.7 Connections.............................................................11

1.2.8 Energy consumption ................................................12

1.2.9 Description of the product and accessories.............12

1.2.10 Intended usage ........................................................13

1.2.11 Technical data sheet ...............................................14

2 Safety ............................................................... 15

2.1 Labelling of warning signs in the operating

manual ................................................................15

  ................15

2.3 Dangers in the case of nonobservance of the

safety notices ......................................................16

2.4 Safety-oriented work ..................................16

2.5 Safety notes for the operator/user.......................17

Attachment....................................................................17

Transport trips ...............................................................18

Operation ......................................................................18

Conversion....................................................................19

Detachment...................................................................19

For hydraulic components only .....................................19

2.6 Basic safety instructions for drive shaft

operation ............................................................20

2.7 Special safety notes for attachment ....................21

2.8 Safety notices for carrying out service,

inspection and installation work .......................... 22

2.9 Unauthorised conversion and spare parts

manufacturing .....................................................22

2.10 Modes of operation that are not permitted 22

2.11 Warning images on the machine according

to ISO 11684 .......................................................23

Inhaltsverzeichnis

3 Storage ....................................................... 25

General storage ............................................................25

Storage of brush rings...................................................25

Storage without collector vessel ...................................25

Storage of the water spraying device............................26

Storage with collector vessel ........................................26

Storage of the side broom ............................................26

4 Attachment....................................................... 27

4.1 Initial attachment................................................. 27

Drive shaft.....................................................................27

Water spraying device or illumination system ...............27

4.2 Attachment - coupling triangle............................. 28

Securing via plug bolt....................................................28

Securing via locking tongue ..........................................28

4.3 Frontal attachment with 3-point linkage 29

4.4 Attachment - yard loader..................................... 30

4.5 Attachment to other carrier vehicles....................30

5 Operation ......................................................... 31

5.1 Transport trips..................................................... 31

5.2 Start-up ...............................................................32

Sweeping drums / brush rings ......................................32

Start-up without collector vessel ...................................32

Start-up with collector vessel ........................................32

Start-up of side broom ..................................................32

5.3 Side broom adjustment ....................................... 33

Adjust operating width (A).............................................33

Adjust side support point (B) for area of impact (C)......33

Adjust the inclination (D) for height of impact ...............33

5.4 RPM adjustment..................................................34

Adjusting the rpm of the brush shaft .............................34

Side broom rpm adjustment..........................................34

5.5 Emptying the dirt collection vessel ......................35

5.6 Open sweeping ................................................... 36

5.7 Inclination for open sweeping.............................. 37

Inclination, mechanical..................................................37

Hydraulic swivelling.......................................................37

  ...............................38

Inhaltsverzeichnis

6 Detachment......................................................39

6.1 Deinstallation in general......................................39

6.2 Detachment - coupling triangle............................40

6.3 Detachment - 3-point linkage .............................. 40

6.4 Detachment - yard loader....................................40

6.4 Detachment - other carrier vehicles ....................40

7 Service and maintenance ............................... 41

7.1 General ...............................................................41

7.2 Side broom readjustment ....................................42

7.3 Replacement of the Vulkollan rail........................42

7.4 Replacing the plate broom .................................. 43

7.5 Water spraying device.........................................44

7.6 Tightening the chain............................................44

7.7 Replacement of the overload protection 45

7.8 Replacing sweeping drum for Kompakt ø 400 46

Disassembly on the bearing side ..................................46

Disassembly on the drive side / chain case ..................46

7.9 Replacing sweeping drum for Kompakt ø 400 48

Disassembly on the bearing side ..................................48

Disassembly on the drive side / chain case ..................48

Beeline brush rings .......................................................49

Sunline brush rings .......................................................49

7.10 Replacing sweeping drum for Kompakt ø 520 50

Disassembly on the bearing side ..................................50

Disassembly on the drive side / chain case ..................50

7.11 Replacing sweeping drum for Kompakt ø 520 52

Disassembly on the bearing side ..................................52

Disassembly on the drive side / chain case ..................52

Beeline brush rings .......................................................53

Sunline brush rings .......................................................53

7.12 Lubrication plan...................................................54

Lubricating points - sweeping machine.........................54

Lubricating the chain.....................................................55

Lubricating the drive shaft.............................................55

Gearbox lubricant..........................................................55

.................56

Inhaltsverzeichnis

Appendix .............................................................. 57

Hydraulic circuit diagrams ........................................... 57

Circuit diagram for additional control circuit ..................57

Circuit diagrams for power take-off drive ......................58

Circuit diagrams for hydraulic operation .......................59

Index .............................................................................61

Notes:............................................................................64

General

1 General

1.1 Purpose

The Kompakt sweeping machine is designed especially for

frontal attachment and is intended for the following series:

MK / HK => attachment via coupling triangle;

MD / HD => attachment via 3-point linkage;

HH => attachment to yard loader;

Because of its robust construction and the various

operating widths, this sweeping machine is suitable for the

use on streets, cycle tracks and squares.

The attachment of the Kompakt sweeping machine is

accomplished via drive-in insertion into the coupling

triangle, attachment to the 3-point linkage, attachment

plate for local government vehicles or yard loader

receptacle.

Through hydraulic opening of the large-volume dirt

collection vessel, the Kompakt sweeping machine may

also be used as an open sweeping machine to sweep

large sealed surfaces.

Various optional equipment allows for the Kompakt

sweeping machine to be adapted to different working

environments. This optional equipment includes, e.g., the

water spraying device to bind dust, a side broom to sweep

close to edges, a hydraulic side adjustment to ease the

work, or reinforced castors, etc.

 

1.2.1 General

This operating manual applies to the series =>

Kompakt MK 400 / MK 520 - Kompakt HK 400 / HK 520

Kompakt MD 400 / MD 520 - Kompakt HD 400 / HD 520

Kompakt HH 400 / HH 520

1.2.2 Manufacturing Address

Tuchel Maschinenbau GmbH

Holsterfeld 15

D-48499 Salzbergen

Phone: +49 (0) 5971 9675 0

Fax: +49 (0) 5971 9675 -30

Spare parts: [email protected]

General

1.2.3 Type Label

An example for the Kompakt 200 MK 520 is shown below.

Kompakt 200 MK 520

Brush diameter in mm

Attachment options

K = coupling triangle

D = 3-point

H = yard loader receptacle

Type of drive

M = mechanical

H = hydraulic

Operating width in cm

Sweeping machine

of type Kompakt

1.2.4 Labelling

This information is found on the type label.

Enter the data of your sweeping machine

here to have them ready at any time.

Model

Serial no.

Year of construction / order no.

Maximum oil pressure [bar]



Net weight [kg]

The entire labelling (type label, safety label,



altered or made illegible. It must be replaced

if it is damaged or missing.

1.2.5 Notes regarding the declaration of conformity

The compliance of this attachable sweeper with the

"basic safety and health requirements" of the machine

directive 98/37/EWG entitles it to bear the CE label. In the

development of the attachable sweeper, the harmonised

European Standards EN ISO 12100 Part 1 and Part

2 (Safety of Machinery), EN 982 (Safety of Machinery

- Hydraulics) and EN 1553 (Agricultural Machinery -

Common Safety Requirements) were also applied. This is

documented in the EU declaration of conformity.

N O T E

ATTENTION

General

 

When ordering spare parts or accessories,

please specify the type label, serial number

and the year of construction.

The use of accessories / spare parts of other

manufacturers is not permitted.

Original parts are to be used for safety

reasons. The use of other parts invalidates

the liability for the consequences thereof.

1.2.7 Connections

Hydraulic connectors required in the following



- hydraulic inclination