Tuchel PROFI 660 User manual

Operating Manual
Sweeper
59000.0315.0000.00.001-02
10.2015
Printed in Germany
Read and observe this operating
manual before first usage!
Keep for future reference!

Introduction
Dear Customer,
You have decided on a quality product from the comprehensive
product range from Tuchel Maschinenbau GmbH. We thank you for
your confidence in us.
When unpacking this sweeper, check for transport damage or missing
parts! Check for the completeness of the delivered sweeper including
the ordered special equipment on the basis of the delivery note. Only
immediate claims for damages are valid!
Read and observe this operating manual before first usage and
especially the safety instructions. After carefully reviewing this
manual, you can make full use of the sweeper’s advantages.
Ensure that all operators of the sweeper read this operating manual
before operation of the device.
The sweeper may be supplied with special equipment. Due to the
individual features of your sweeper it is possible that not all the
descriptions in this operating manual will apply to your sweeper.
Special equipment is marked in this operating manual.
In the case of queries in the handling of this sweeper or regarding this
operating manual, please do not hesitate to contact us.
Regular servicing and timely replacement of worn or damaged parts
will increase the life expectancy of your sweeper.
User assessment
Dear reader,
Our operating manual is updated regularly. Your suggestions for
improvement will aid us in designing a user-friendly operator’s
manual. Please send your suggestions by fax or e-mail to:
Tuchel Maschinenbau GmbH
Postal address:
Phone:
Fax:
E-mail:
Holsterfeld 15
D-48499
Salzbergen
+ 49 (0) 5971-9675-0
+ 49 (0) 5971-9675-30
[email protected]

Table of contents
Table of contents
1General............................................................................................................. 1-1
1.1 Intended use....................................................................................................................... 1-1
1.2 Information about the product ............................................................................................ 1-1
1.2.1 Manufacturer's address ......................................................................................... 1-1
1.2.2 Characterisation..................................................................................................... 1-1
1.2.3 Conformity declaration ........................................................................................... 1-2
1.2.4 Information for queries and orders......................................................................... 1-3
1.2.5 Formal information for operating instructions ........................................................ 1-3
1.2.6 Loading information ............................................................................................... 1-4
1.2.7 Connections ........................................................................................................... 1-4
1.2.8 Intended purpose ................................................................................................... 1-4
1.2.9 Technical datasheet............................................................................................... 1-5
2Safety information........................................................................................... 2-7
2.1 Safety-oriented working ..................................................................................................... 2-7
2.2 Organisational measures ................................................................................................... 2-8
2.2.1 Obligations of the owner ........................................................................................ 2-8
2.2.2 Personal Obligations.............................................................................................. 2-8
2.2.3 Qualifications of the persons and exercised activities ........................................... 2-9
2.3 Product safety .................................................................................................................. 2-10
2.3.1 Safety-oriented operation of the sweeper............................................................ 2-10
2.3.2 Safety and protective equipment ......................................................................... 2-10
2.3.3 Structural changes ............................................................................................... 2-10
2.3.4 Spare and wear parts as well as consumables ................................................... 2-10
2.3.5 Guarantee and liability ......................................................................................... 2-11
2.4 Basic safety instructions................................................................................................... 2-11
2.4.1 General safety and accident prevention instructions........................................... 2-11
Hydraulic system .............................................................................................................. 2-13
2.4.2 Sweeper............................................................................................................... 2-14
2.4.3 Cleaning, servicing and maintenance.................................................................. 2-15
2.5 Action-related safety instructions and important information ........................................... 2-15
2.5.1 Action-related safety instructions......................................................................... 2-15
2.6 Warning instructions and instructions .............................................................................. 2-16
2.6.1 Warning instructions ............................................................................................ 2-17
3Product description ...................................................................................... 3-19
3.1 Overview - components ................................................................................................... 3-19
3.1.1 Description of product and accessories............................................................... 3-20
3.2 Add-on parts..................................................................................................................... 3-20
3.2.1 Sweeper roller...................................................................................................... 3-21
3.2.2 Castor wheels ...................................................................................................... 3-21
3.2.3 Inclination............................................................................................................. 3-21
3.2.4 Arrangement of roller floating tunnel.................................................................... 3-22
3.2.5 StVZO equipment ................................................................................................ 3-22
3.2.6 Water spraying system ........................................................................................ 3-22
4Coupling and uncoupling the sweeper ....................................................... 4-23
4.1 First installation ................................................................................................................ 4-23
4.2 Attachment of PROFI 660 sweeper ................................................................................. 4-24
4.2.1 Quick hitch attachment ........................................................................................ 4-25
4.2.2 Three-point linkage .............................................................................................. 4-26
4.2.3 Fork tines attachment .......................................................................................... 4-27
4.3 Operation.......................................................................................................................... 4-28
4.3.1 Transport.............................................................................................................. 4-28
4.3.2 Start-up ................................................................................................................ 4-29
4.3.3 Set / adjust side brush ......................................................................................... 4-31
4.3.4 Speed setting ....................................................................................................... 4-32

Table of contents
4.3.5 Emptying the dirt collector ................................................................................... 4-33
4.3.6 Free-sweeping ..................................................................................................... 4-34
4.3.7 Lateral adjustment for free-sweeping operation .................................................. 4-35
4.3.8 Adjust the sweeping width ................................................................................... 4-36
4.4 Disassembly..................................................................................................................... 4-37
4.4.1 Quick hitch attachment ........................................................................................ 4-38
4.4.2 Three-point linkage.............................................................................................. 4-38
4.4.3 Fork tines attachment .......................................................................................... 4-39
4.5 Storage............................................................................................................................. 4-40
5Hydraulic system...........................................................................................5-42
5.1 Hydraulic hoses ............................................................................................................... 5-42
5.1.1 Coupling hydraulic hoses .................................................................................... 5-42
5.1.2 Uncoupling hydraulic hoses................................................................................. 5-43
6Cleaning, servicing and maintenance..........................................................6-44
6.1 Cleaning ........................................................................................................................... 6-45
6.2 Replacing wearing parts .................................................................................................. 6-45
6.2.1 Brush shaft, inside motor..................................................................................... 6-46
6.2.2 Renew disc broom ............................................................................................... 6-48
6.2.3 Renew Polyurethane lip....................................................................................... 6-49
6.2.4 Replace fuse........................................................................................................ 6-49
6.3 Water spray system ......................................................................................................... 6-50
6.4 Lubrication - overview ...................................................................................................... 6-50
6.4.1 Lubrication points at the sweeper and attachments ............................................ 6-51
6.5 Errors: causes and repairs............................................................................................... 6-52
6.6 Hydraulic system.............................................................................................................. 6-53
6.6.1 Marking of hydraulic hose lines ........................................................................... 6-54
6.6.2 Servicing intervals ............................................................................................... 6-54
6.6.3 Inspection criteria for hydraulic hose lines .......................................................... 6-54
6.6.4 Installation and removal of hydraulic hose lines.................................................. 6-55
6.7 Bolt torques...................................................................................................................... 6-56
7Appendix ........................................................................................................7-57
7.1 Hydraulic wiring diagrams................................................................................................ 7-57
7.2 Notes................................................................................................................................ 7-58

Alphabetical index
A
Adjust the sweeping width ......................... 4-36
Attachment to sweeper .............................. 4-24
B
Basic safety instructions ............................ 2-11
C
Cleaning, servicing and maintenance........ 2-15
D
Disassembly of the sweeper...................... 4-37
E
Explanation of the warning instructions ..... 2-17
F
Free-sweeping ........................................... 4-34
G
General safety and accident prevention
instructions................................................. 2-11
Guarantee and liability ............................... 2-11
H
Hydraulic plant ........................................... 2-13
Hydraulic wiring diagrams.......................... 7-57
I
Information for queries and orders .............. 1-3
Intended use ................................................ 1-1
L
Lubrication points....................................... 6-51
M
Maintenance ................................................ 1-4
P
Product safety............................................ 2-10
S
Safety and protective equipment ............... 2-10
Safety-oriented working ............................... 2-7
Spare and wearing parts............................ 2-10
Specialised workshop .................................. 2-9
T
Technical datasheet..................................... 1-5
Transport ................................................... 4-28
Transport of the sweeper........................... 2-13
U
Utilisation of the sweeper........................... 2-12
W
Warning instructions................................... 2-16
Workshop work ............................................ 2-9

GeneralCleaning, servicing and maintenance
1-1
1 General
This operating manual applies to the PROFI 660 sweeper.
1.1 Intended use
The PROFI 660 sweeper is designed for fitting to wheel loaders and construction machinery.
Because of its robust construction and the various working widths, this sweeper is suited for
permanent use on roads and paths.
The attachment of the PROFI 660 sweeper occurs by means of the mechanical or
hydraulically activated quick hitch unit of the respective carrier vehicle, insertion of a palette
fork in the fork tooth pocket or coupling triangle or adding-on to a three-point linkage.
The PROFI 660 sweeper is suitable as a free-sweeping base machine and thus for cleaning
large fixed surfaces.
The various accessories such as the dirt collector with integrated third support wheel, the
water spray system for fixing dust, one or two side brushes for sweeping near borders, a
hydraulically adjustable side setting for easing the work load, strengthened castor wheels,
limiting lights and warning flags, allow for adaptation to various working environments.
1.2 Information about the product
1.2.1 Manufacturer's address
Tuchel Maschinenbau GmbH
Holsterfeld 15
D-48499 Salzbergen
Phone: [phone]
Fax: [phone]
E-Mail: [e-mail]
Spare parts; serv[email protected]
1.2.2 Characterisation
The characterisation is found on the type plate
Model
Serial No.
Year of Manufacture / Job No.
Max. operating pressure [bar]
Max. oil flow [l/min]
Weight [kg]
The overall characterisation (type plate,
safety label, etc.) is certified. It may not be
changed or rendered illegible and must be
replaced if damaged or missing.
.
INFORMATION

General
1-2
1.2.3 Conformity declaration
EG Conformity Declaration
As defined by the EU Directive for Machines 2006/42/EG
Manufacturer:
Tuchel Maschinenbau GmbH
Holsterfeld 15
D-48499 Salzbergen
Herewith declares that the machine described as follows:
Make: PROFI 660 sweeper
Type: 1552
Machine No: .......................................
Is in conformity with the determinations of the following EU Directives:
Machine Directive 2006/42EG
EMV Directive 2004/108/EG (electro-magnetic compatibility)
Applied standards and technical specifications:
DIN EN ISO 12100:2011
DIN EN 13857:2008
DIN EN 349:2008
DIN EN 982:2009
DIN EN 4254:2013
DIN EN 703:2009
Salzbergen, October 2015
Dieter Beckmann
Managing Director

GeneralCleaning, servicing and maintenance
1-3
1.2.4 Information for queries and orders
Should there be a need for a spare parts or accessories order, please provide the
type designation, serial no. and the year of manufacture of the PROFI 660 sweeper.
Address: see manufacturer's address
Tel:
Fax:
Internet:
E-Mail:
+ 49 (0) 5971-9675-24
+ 49 (0) 5971-9675-45
http://www.tuchel.com
[email protected]
The use of accessories or spare parts from other
manufacturers is not permitted.
Original accessories and original spare parts promote safety.
The use of other accessories / spare parts voids the liability for
resulting consequences
1.2.5 Formal information for operating instructions
Document number:
59000.0315.0000.00.001-01
Date of creation:
October 2015
Copyright:
Tuchel Maschinenbau GmbH
All rights reserved
Reprints, even excerpts, are only permitted with the approval of Tuchel
Maschinenbau GmbH

General
1-4
1.2.6 Loading information
Maximum operating pressure for continuous loading 180 bar
Type of oil:
Hydraulic oil to ISO VG 46 DIN 51524 (e.g.
Vitam GF 46 of the Aral company)
1.2.7 Connections
Hydraulic connections
see following table
EW= single-action
control circuit
DW= double-action
control circuit
Hydr. drive:
1 x EW
Hydr. drive:
Dirt collector
1 x DW
Hydr. drive:
Dirt collector
Side brush
1 x DW
Hydr. drive:
Dirt collector
Electro hydr. side adjustment
1 x DW
Hydr. drive:
Dirt collector
Electro hydr. side adjustment
Side brush
1 x DW
Hydr. drive:
Dirt collector
Electro hydr. side adjustment
Electro hydr. folding side brush
1 x DW
1.2.8 Intended purpose
The PROFI 660 sweeper is a machine that can be set into
motion by means of a hydraulic circuit and due to the
adaptation to the corresponding carrier vehicle. Its purpose is
the cleaning of fixed surfaces with normal soiling.
We, as manufacturer, accept no liability for safety if the
machine is used for a purpose other than that described
above; the risk for this solely rests with the user.
In addition, the adherence to the servicing and maintenance
instructions as well as associated conditions form part of
proper usage.