Tuchel Eco 150 User manual

Eco Sweeping Machine
Operating Manual

Preface
2
Preface
Dear Customer,
with the Eco sweeping machine, you have purchased a product that has been manufactured according
to the highest quality standards.
This operating manual contains information and notes that are necessary, important and useful for the
operational safety and reliability of your Eco sweeping machine as well as for maintaining its value.
Read the operating manual and adhere to the safety notices before start-up.
Its contents familiarise with the use of the machine and its service and maintenance. The manual also
helps you to avoid dangers and damage.
We wish you optimum results with your Eco sweeping machine.
Tuchel Maschinenbau GmbH
This operating manual is current as of April 2004
Our continuous efforts towards an improvement of the Eco sweeping machine may lead to
changes in detail. The introduction of improvements does not, however, oblige us to carry
out these improvements on a Eco sweeping machine already delivered.
If the improvements lead to minor changes, they are not covered by the operating manual.
Thus, no claims may be derived from this manual.
N O T E
N O T E

Table of contents
3
Preface.............................................. 2
1 General ........................................ 4
1.1 Purpose........................................................ 4
1.2 ProductSpecications ................................. 4
1.2.1 General...................................................................4
1.2.2 Manufacturing Address...........................................4
1.2.3 Type Label..............................................................4
1.2.4 Labelling .................................................................5
1.2.5 Declaration of conformity........................................5
1.2.6 Specicationsforenquiriesandorders ..................5
1.2.7 Maximumloadspecications .................................5
1.2.8 Connections ...........................................................6
1.2.9 Energy consumption...............................................6
1.2.10 Intended usage.......................................................6
1.2.11 Technical data sheet ..............................................7
2 Safety........................................... 8
2.1 Labelling of notices in the operating manual 8
2.2 Qualicationandtrainingofpersonnel......... 8
2.3 Dangers in the case of nonobservance of the
safety notices ............................................... 8
2.4 Safety-oriented work............................ 9
2.5 Safety notes for the operator/user ............... 9
Start-up ...............................................................9
Transport / transport trips.....................................9
Operation .............................................................9
Hydraulic equipment ............................................10
Detachment..........................................................10
2.6 Safety notices for carrying out service,
inspection and installation work ................... 10
2.7 Unauthorised conversion and spare parts
manufacturing .............................................. 10
2.8 Modes of operation that are not permitted... 11
2.9 Notice signs on the machine........................11
3 Eco Sweeping Machine.............. 12
3.1 Description of the product and accessories . 12
3.2 Storage ........................................................ 13
Take the ground pressure off the sweeping drum 13
Sweeping machine without collector vessel.........13
General storage ...................................................13
3.3 Attachment................................................... 14
Mounting before initial attachment .......................15
3.3.1 3-point linkage rear attachment..............................15
Conversion for front attachment...........................16
3.3.2 Yard loader - Attachment........................................17
3.3.4 Fork arm - Attachment............................................17
3.3.3 Front attachment - coupling triangle.......................18
3.4 Operation ..................................................... 18
3.4.1 Transport trips ........................................................19
3.4.2 Start-up...................................................................19
Sweeping machine - Position in front of the carrier
vehicle................................................................19
3.4.3 Rpm adjustment .....................................................19
3.4.4 Emptying the dirt collection vessel .........................20
Mechanic operation..............................................20
Hydraulic operation ..............................................20
3.4.5 Conversion to the open sweeping Eco sweeping
machine..................................................................20
3.4.6 Inclination for open sweeping.................................21
Mechanic operation..............................................21
Hydraulic operation ..............................................21
3.4.7 Overload protection ................................................22
3.4.8 Readjustmentofthesweepingprole ....................22
3.5 Detachment.................................................. 23
3.5.1 3-point linkage - Detachment .................................23
3.5.2 Yard loader - Detachment.......................................24
3.5.3 Coupling triangle - Detachment..............................24
3.5.4 Fork arm receptacle - Detachment.........................24
4 Service and maintenance .......... 25
4.1 General ........................................................ 25
4.2 Replacing sweeping drums..........................26
4.5 Replacement of the Vulkollan rail ................ 27
4.7 Malfunctions;causesandrectication ......... 27
4.8 Hydraulic circuit diagrams............................28
Notizen: ............................................................ 30
Table of contents

General
4
1 General
1.1 Purpose
The Eco sweeping machine is intended for the usage
on tractors, yard loaders and small fork lifters. Due to its
robust construction and the variety of operating widths, the
sweeping machine is suitable for use on roads, paths and
yards. It is designed for the quality- and cost-conscious
farmer.
The basic equipment includes height-adjustable notched
support wheels, the mechanical side adjustment including
shear-off protection, a universally deployable sturdy PP
drum brush, and the 3-point linkage. The conversion from
front to rear attachment with 3-point linkage is easy and
does not require additional parts.
The machine may be attached via coupling triangle,
yard / front loader attachment, or fork arm receptacle,
all including level compensation, permitting perfect
attachment to tractors, yard loaders and forklifts.
Various additional equipment permits adaptation to a wide
range of work environments (see list).
The additional equipment consists of:
- hydraulic side adjustment
for easier working In open
sweeping, the Eco sweeping
machine is placed at an angle to
the surface to be cleaned.
- the dirt collection vessel,
optionally with Vulkollan rail, for
sweeping with dirt collection.
The dirt tray is opened and
locked from the driver's seat
via bowden control and levers.
Optionally, the collector
vessel can also be emptied
hydraulically.
- the third support wheel in front
of the collector vessel ensures
consistent guidance across the
ground.
- extra robust wheels.
1.2 ProductSpecications
1.2.1 General
This operating manual applies to the Eco sweeping
machine series.
1.2.2 Manufacturing Address
Tuchel Maschinenbau GmbH
Holsterfeld 15
48499 Salzbergen
Telephone [phone]
Fax [phone]
E-mail: [email protected]
1.2.3 Type Label
See example on the right for the ECO 230 HD 520
ECO 230 HD 520
Brush diameter in mm
Attachment options
H = front loader attachment
G = fork arm
K = coupling triangle
category I/II according
to DIN 9674
D = 3-point category I/II
according to DIN 9674
Type of drive
H = hydraulic
Operating width in cm
Sweeping machine
for the agricultural
sector

General
5
1.2.4 Labelling
This information is found on the type label.
Please enter your data here so you always
have it at hand.
Model / Type
Serial no.
Year of construction / order no.
Maximum oil pressure [bar]
Maximumoilow[l/min]
Net weight [kg]
The entire labelling (type label, safety label,
etc.)constitutesacerticateandmustnot
be altered or made illegible. Damaged or
missing labels must be replaced.
1.2.5 Declaration of conformity
The compliance of this attachable sweeper with the "basic
safety and health requirements" of the machine directive
98/37 EWG entitles it to bear the CE label. During the
development of the attachable sweeper, the harmonised
European standards DIN EN 292 1+2, DIN EN 982, DIN pr
EN 1553, and DIN EN 474 1+2 were also applied. This is
documented in the EU declaration of conformity.
1.2.6 Specicationsforenquiriesandorders
When ordering spare parts or accessories, please
specify the model name, serial number, and the year of
construction of the Eco sweeping machine for which the
spare part is intended.
Original spare parts and accessories provide
safety.
The use of accessories/ spare parts of other
manufacturers invalidates the liability for the
consequences thereof.
1.2.7 Maximumloadspecications
Maximum operating pressure at continuous load: 175 bar
Maximumoilowatcontinuousload:60l/min
Modell / TYP
Serien-Nr.
Baujahr / Auftrags-Nr.
max. Betriebsdruck [bar]
max. Ölstrom [kg]
Eigengewicht [kg]
Tragfähigkeit des Flurförderfahrzeugs beachten!
N O T E
N O T E
N O T E
N O T E

General
6
1.2.8 Connections
The basic machinery of the Eco sweeping machine
requires a single action control circuit of the carrier
vehicle's hydraulic system. If accessories are used, the
number of control circuits changes, see table.
Control circuits
required for
respective
equipment
hydraulic drive collector vessel Side broom hydraulic inclination
SA = single acting control
circuit
DA = double acting
control circuit
Eco with X 1 SA
Eco with X X 1 DA
Eco with X X X 1 DA
Eco with X X 1 SA
Eco with X X 1 SA, 1 DA
Eco with X X X 2 DA
Eco with X X X X 2 DA
1.2.9 Energy consumption
Type of drive: hydraulic
Required oil quantity: 25 l/min (Eco 150 and 180);
30 l/min (Eco 230)
Oil pressure required: 160 bar
Type of oil: hydraulic oil according to
ISO VG 68 DIN 51524
(e.g., Vitam GF 46 by Aral)
1.2.10 Intended usage
The Eco sweeping machine is a machine that is set in
motion via a hydraulic circuit and through the attachment
to a suitable carrier vehicle. Used for cleaning sealed
surfaces with normal soiling (see also Chapter 1.1
Purpose)
The intended usage includes the adherence to the
manufacturer's requirements regarding operation, service
and maintenance as well as the connected conditions.
Anyotheruseisdenedasnotintended.The
manufacturer does not accept any liability for damage
arising from incorrect use; the risk rests solely with the
user.

General
7
1.2.11 Technical data sheet
The weights are for guidance only since the
equipment of the machines varies.
Use the weights to check compliance with the
maximum allowed axle load of the carrier vehicle.
Due to further technical development, dimensions and weights are subject to change without notice!
Technical data of the sweeping machine Eco 150 180 230
Operating width mm 1500 1800 2300
Operating width if positioned at an angle of 20° mm 1410 1690 2160
Total width / total width at 20° with collector vessel mm 1852 / 1947 2152 /2229 2602 / 2652
Volume of collector vessel litres / kg 135 / 202 161 / 241 200 / 299
Weight of Eco sweeping machine:
with collector vessel and 3-point linkage kg 220 245 273
required oil quantity l/min 25-30 25-30 30-40
Sweeping capacity at 6 km/h m²/h 9000 10800 13800
Diameter of main sweeping drum 520mm
Maximum operating pressure at continuous load 175 bar
required operating pressure 160 bar
RPM of main sweeping drum 80 to 150 rpm
Maximumoilowatcontinuousload 60 l/min
Sound pressure level (depends on the carrier vehicle) <72dB(A)
N O T E

Safety
8
2 Safety
This operating manual contains fundamental
instructions that must be followed during the
attachment, operation and maintenance.
Thus, the personnel must read this operating
manual under all circumstances before
operation and commissioning. The personnel
must always have access to the manual.
Safety notices that must be followed include
not only the general safety notices in this
sectiononsafety,butalsothespecicsafety
notices that are included in other sections.
2.1 Labelling of notices in the
operating manual
The safety notices in this operating manual
whose nonobservance is hazardous for
persons are marked with the general danger
symbol
safety sign according to DIN ISO 9244
when warning about injuries resulting from
squashing.
when warning about injuries resulting from
cuts.
Safety notices whose non-observance create
hazards for the machine and its functionality
have the word
attached.
Notices are labelled as follows:
Notes that are directly attached to the
machinemustdenitelybeadheredtoand
must be kept in a fully legible state.
2.2 Qualicationandtrainingof
personnel
The Eco sweeping machine must only be
used, serviced and maintained by persons
that are familiar with the machine and
are informed about its dangers. The area
of responsibility, competence and the
supervision of the personnel must be directed
in detail by the operator. If the personnel does
not have the necessary knowledge, it must
be trained and instructed. Furthermore, the
operator must ensure that the personnel fully
understands the contents of the operating
manual.
Maintenance work that is not described in this
operating manual must only be conducted by
authorisedqualiedworkshops.
2.3 Dangers in the case of
nonobservance of the safety
notices
The nonobservance of the safety notes may
cause hazards for both persons and the
environment as well as the machine. The
nonobservance of the safety notices results in
the loss of all claims for damage whatsoever.
In detail, nonobservance, for example, leads
to the following hazards:
– hazards to persons due to non-secured
work areas
– failure of important machine functions
– failure of prescribed methods for service
and maintenance
– hazards to persons due to mechanical and
chemicalinuences
– hazards to the environment due to leakage
of hydraulic oil
N O T E
ATTENTION

Safety
9
2.4 Safety-oriented work
The safety notices listed in this operating
manual, current national accident avoidance
regulations as well as company-internal
regulations governing work, operation, and
safety that apply must be followed.
The accident insurance regulations governing
safety at work and accident avoidance are
binding.
The safety notices of the vehicle manufacturer
must be followed.
When operating on public roads, the
appropriate legal regulations (in the Federal
Republic of Germany the StVZO and StVO)
must be complied with. Furthermore, the
permitted axle loads of the respective vehicle
manufacturer must be adhered to.
2.5 Safety notes for the operator/
user
- Theclothingoftheoperatorsmustttightly.
Start-up
- Before starting work, familiarise yourself
with all equipment, operating elements and
their functions.
– Depending on the attachment type, the
attachment receptacle and its interlocking
mechanismsmustbecheckedfortightt
and possible damage prior to start-up. The
positioning of the hydraulic hoses must also
be checked, as damages occur if hydraulic
hoses get entangled or squashed.
- During detachment, the supports must be
put into their respective position.
– Observe permitted axle load, gross weight,
and transport dimensions.
- Check the immediate area before starting to
drive and before start-up (children). Ensure
thatthereissufcientvisibility.
Transport / transport trips
- Check and attach transport equipment
- such as, e.g., illumination and warning
equipment(e.g.reectivetape).
– If lighting that is part of the standard carrier
vehicle is obscured in the transport position,
additional illumination devices must be
attached.
- No passengers may be carried on the
machine during operation and transport.
– For the transport, the hydraulic levers
for operating and lowering the sweeping
machine must be protected against
accidental operation (secured).
Operation
– Never leave the driving seat while driving.
– The driving speed must be adapted to suit
therespectiveroadandtrafcconditions.
Avoid sudden turns during uphill and
downhill driving and when driving parallel to
a slope.
– Payattentiontotheinuenceofthe
attached sweeping machine on driving
behaviour and steering and braking ability.
– No person may be present in the area of
operation.
– After switching off the device there is
danger due to the continued movement of
the brush. Do not approach the machine
during this time period. Wait until it has
come to a complete standstill. (depends on
the carrier vehicle)

Safety
10
Hydraulicequipment
– The hydraulic swivel mechanism must only
be operated if no persons are present in
the area of rotation. Squashing and shear
points are present on hydraulically operated
parts.
– Connect the hydraulic hoses only in the
pressure-free state of the vehicle hydraulics.
– Only work on the Eco sweeping machine if
the vehicle hydraulics are depressurized.
Liquids (hydraulic oil) escaping under high
pressure penetrate the skin and can cause
severe injuries. In case of injuries, see a
doctor immediately. Danger of infection!
– Hydraulic hoses must be replaced no later
then after 6 years of usage (including
storage time of at most 2 years).
– Regularly check the hydraulic hoses and
replace them in case of damage and
ageing. The replacement hoses must
comply with the technical requirements of
the manufacturer.
– Leakages must be removed immediately as
they represent a danger to the environment.
– When searching for leaks, use suitable
equipment to avoid injuries.
Detachment
– During detachment, the supports must be
put into their respective position.
– Before leaving the carrier vehicle, lower the
sweeping machine to the ground. Pull the
ignition key and secure the carrier vehicle
against unintended restart and movement!
2.6 Safety notices for carrying
out service, inspection and
installation work
The operator must ensure that all service,
inspection and assembly work is carried out
byauthorisedandqualiedpersonnelthathas
sufcientlyinformeditselfthroughdetailed
study of the operating manual.
Work on the machine must in principle only
be carried out during standstill. The machine's
halting procedure described in the operating
manual must be observed.
When carrying out maintenance on the
lifted device, always secure it with suitable
supports.
Use suitable tools and gloves when
exchanging machine parts.
Lawfully dispose of oil and grease.
Directlyafternishingwork,allsafety
equipment must be reattached or made
functional.
Before restarting, the points listed in the
sections on start-up must be adhered to.
2.7 Unauthorised conversion and
spare parts manufacturing
Conversion of or changes to the machine
are only permitted after consultation with
the manufacturer. Original spare parts and
accessories authorised by the manufacturer
provide safety. The use of other parts
invalidates the liability for the consequences
thereof.