Tundra M1500 Operation instructions

Quick troubleshooting Guide
TUN-QTSG-0519-EN_A3
For power inverter models M1500 – M2000 – M2500 – M3000
ANNEX 3
Tel.: [phone] Fax.: [phone]
TUNDRAINVERTERS.COM
INSTALLATION WORKBOOK
INSTALLATION WORKBOOK
POWER INVERTER SYSTEM / SLEEPER TRUCKS
MODELS: M1500 – M2000 – M2500 – M3000
TUNDRA INTERNATIONAL
ALL RIGHTS RESERVED
All rights reserved. No part of this publication may be reproduced or used without the prior written
permission of Tundra International. No liability can be accepted for any inaccuracies or omissions in
this publication, although every possible care has been taken to make it as complete and accurate as
possible. The right is reserved to make changes at any time without prior notice, and without incurring
an obligation to make such changes applicable to previously manufactured products. All information
contained in this publication is based on the latest product information available at the time of
publication. Illustrations and photographs in this publication are intended for reference use only.
© ALL RIGHTS RESERVED
APRIL 2017
Part No. TDIW-0417-EN
First Edition
PRINTED IN CANADA
1

Quick troubleshooting Guide
TUN-QTSG-0519-EN_A3
For power inverter models M1500 – M2000 – M2500 – M3000
ANNEX 3
Tel.: [phone] Fax.: [phone]
TUNDRAINVERTERS.COM
TABLE OF CONTENTS
GENERAL INFORMATION
FOREWORD 1-1
SAFETY FIRST 1-1
LIMITATIONS 1-2
PRESENTATION 1-2
PARTS LISTING 1-3
INSTALLATION – INSIDE THE CAB
DANGER – HIGH VOLTAGE 2-1
THINK QUALITY 2-2
WHERE TO INSTALL THE INVERTER 2-3
VENTILATION 2-4
DETERMINING THE BEST LOCATION 2-5
VALIDATING YOUR LOCATION CHOICE 2-5
FLOOR ADAPTERS – PILOT HOLES 2-6
FLOOR ADAPTERS – HOLE SAW DRILLING 2-7
FLOOR ADAPTERS – INSTALLATION 2-8
POWER INVERTER – INSTALLATION 2-9 / 2-10
CONNECTING THE 12 V CABLES TO THE POWER INVERTER 2-10 / 2-11
GROUNDING VERIFICATION 2-12
GROUNDING PROCEDURE (if required) 2-13
MULTIDATA LCD MONITOR – BEST LOCATION 2-13
MULTIDATA LCD MONITOR – RECESSED INSTALLATION 2-14 / 2-15
MULTIDATA LCD MONITOR – SURFACE INSTALLATION 2-15 / 2-16
INSTALLATION – UNDER THE CAB
CABLE PROTECTION 3-1
CABLE ROUTING 3-2 / 3-3
BATTERIES – FUSE HOLDER INSTALLATION 3-4
BATTERIES – CONNECTING CABLES 3-5
BATTERIES – SECURING CABLES 3-6
2

Quick troubleshooting Guide
TUN-QTSG-0519-EN_A3
For power inverter models M1500 – M2000 – M2500 – M3000
ANNEX 3
Tel.: [phone] Fax.: [phone]
TUNDRAINVERTERS.COM
GENERAL INFORMATION 1-1
FOREWORD
This manual is designed to be used primarily by trained mechanics in a properly equipped shop. However, it
contains enough information to allow the owner to perform their own basic installation. A basic knowledge of
mechanics and electricity, and the proper use of tools and workshop procedures is required in order to
adequately and safely perform all tasks. If the owner has insufficient experience or doubts his ability to do the
work, installation should only be carried out by a qualified technician.
For a successful installation, and to avoid costly mistakes, be sure to read the instructions thoroughly so as to
familiarize yourself with the procedures before starting the work. Make sure your work area is clean. Always use
the specified tools. Using substitutes may adversely affect the results and the safety of the user.
SAFETY FIRST
TO REDUCE THE RISK OF ELECTRIC SHOCK, FIRE OR INJURY, PLEASE TAKE NOTE OF THE
FOLLOWING RECOMMENDATIONS:
1. A power inverter is an energy conversion device that MUST be taken seriously and that MUST be
installed with care.
2. All steps in this manual should be carefully understood and applied for your own safety and that of
others.
3. Do not play with electricity if you do not have the knowledge and the skills required. The electrical
current at the output of this inverter is similar to what the utilities provide and is therefore extremely
dangerous if not handled properly. It can cause fire, damage, serious injury, and even death.
3

Quick troubleshooting Guide
TUN-QTSG-0519-EN_A3
For power inverter models M1500 – M2000 – M2500 – M3000
ANNEX 3
Tel.: [phone] Fax.: [phone]
TUNDRAINVERTERS.COM
GENERAL INFORMATION 1-2
LIMITATIONS
Electrical codes may vary depending on the region and type of installation. The electrical installation must
comply with local and national standards, and must be carried out by a qualified professional. Tundra
International cannot be held liable for incidental or consequential damages or any other damage arising from
the use of its products. This includes, without limitation, damage resulting from loss of use, installation or
uninstallation costs, and any other problems. Specifications and features for all Tundra International products
are subject to change without notice.
PRESENTATION
The Tundra International truck power inverter system is a battery-powered electrical system providing 120
volts AC power similar to that provided by conventional power grids. When coupled to a battery bank, it
produces enough power for the driver to use a variety of electrical and electronic devices. Incorporating the
latest technologies, it is one of the most sophisticated and reliable in the industry, and will offer years of trouble-
free operation.
Key features
- State-of-the-art microprocessor
- High-capacity components for a superior service life
- Multidata LCD display to track energy consumption and resolve problems
- Ultralight one-piece design that withstands strain, vibrations and impacts
- Aeronautical-grade assembly
Key benefits
- Outstanding efficiency and ultra-precise performance levels at all times
- Extends the life cycle of the truck’s electrical charging and starting systems
- Lowest cost of ownership – up to 2½ times less than the competition
4

Quick troubleshooting Guide
TUN-QTSG-0519-EN_A3
For power inverter models M1500 – M2000 – M2500 – M3000
ANNEX 3
Tel.: [phone] Fax.: [phone]
TUNDRAINVERTERS.COM
GENERAL INFORMATION 1-3
PARTS LISTING
Power Inverter
1. Power inverter
2. Multidata LCD monitor
3. Multidata LCD monitor cable
4. Monitor surface mount kit
5. Rubber insulators
6. DC input screws
7. Instruction manual
CM Installation Kit
1. Negative battery cable*
2. Positive battery cable*
3. Positive cable for fuse holder*
4. Plastic ties
5. Floor adapters (strain reliefs)
6. Drilling template
7. Steel clamps
8. Screws for steel clamps
9. Plastic loom
10. Fuse holder
11. Fuse*
* The length and capacity of these parts vary according to each installation kit.
5

Quick troubleshooting Guide
TUN-QTSG-0519-EN_A3
For power inverter models M1500 – M2000 – M2500 – M3000
ANNEX 3
Tel.: [phone] Fax.: [phone]
TUNDRAINVERTERS.COM
INSTALLATION – INSIDE THE CAB 2-1
DANGER – HIGH VOLTAGE
A power inverter produces an
electrical current similar to that
produced by conventional power
grids. This electrical current has the
potential to kill or injure anyone
nearby.
For safety reasons, a power inverter
must always be installed inside the
cab, in the luggage compartment
under the bed.
6

Quick troubleshooting Guide
TUN-QTSG-0519-EN_A3
For power inverter models M1500 – M2000 – M2500 – M3000
ANNEX 3
Tel.: [phone] Fax.: [phone]
TUNDRAINVERTERS.COM
INSTALLATION – INSIDE THE CAB 2-2
THINK QUALITY
QUALITY WORK
=
RESULTS
7

Quick troubleshooting Guide
TUN-QTSG-0519-EN_A3
For power inverter models M1500 – M2000 – M2500 – M3000
ANNEX 3
Tel.: [phone] Fax.: [phone]
TUNDRAINVERTERS.COM
INSTALLATION – INSIDE THE CAB 2-3
WHERE TO INSTALL THE INVERTER
The power inverter MUST be installed inside the cab, in the luggage compartment under the bed.
1. Flat on the floor
Or
2. On a vertical steel wall
- NEVER IN A CABINET
- NEVER IN THE BOOTS STORAGE
- NEVER BEHIND THE SEAT
8

Quick troubleshooting Guide
TUN-QTSG-0519-EN_A3
For power inverter models M1500 – M2000 – M2500 – M3000
ANNEX 3
Tel.: [phone] Fax.: [phone]
TUNDRAINVERTERS.COM
INSTALLATION – INSIDE THE CAB 2-4
VENTILATION
1. Compared to other brands, Tundra International power inverters produce very little heat. A minimum
clearance of 7 cm (2) at the ends is sufficient.
A power inverter should take up as little space as possible to favor the driver. If the
power inverter is installed on the floor, make sure it is as close as possible to a wall. A
protective plate could be installed over it so that this space can serve as additional
storage.
9

Quick troubleshooting Guide
TUN-QTSG-0519-EN_A3
For power inverter models M1500 – M2000 – M2500 – M3000
ANNEX 3
Tel.: [phone] Fax.: [phone]
TUNDRAINVERTERS.COM
INSTALLATION – INSIDE THE CAB 2-5
DETERMINING THE BEST LOCATION
1. Using the power inverter and the template included in the CM installation kit, determine the best location
to install the power inverter.
VALIDATING YOUR LOCATION CHOICE
Observe the following 5 criteria
1. The power inverter mounting holes must not damage wires, hoses or other parts under the cab.
2. Floor adapter holes must not damage wires, hoses or other parts under the cab.
3. Do not drill into the cab cross-member.
4. The cables should be kept close to the power inverter, but not too close. They need to be easily installed on
the inverter’s DC inputs.
5. Be aware of the cylinders used to lift the bed. They must not come into contact with the power inverter or its
cables during bed operation.
10

Quick troubleshooting Guide
TUN-QTSG-0519-EN_A3
For power inverter models M1500 – M2000 – M2500 – M3000
ANNEX 3
Tel.: [phone] Fax.: [phone]
TUNDRAINVERTERS.COM
INSTALLATION – INSIDE THE CAB 2-6
FLOOR ADAPTERS – PILOT HOLES
1. Using the template included in the CM
installation kit, drill two 1/8″ pilot holes to
validate your choice of location.
11

Quick troubleshooting Guide
TUN-QTSG-0519-EN_A3
For power inverter models M1500 – M2000 – M2500 – M3000
ANNEX 3
Tel.: [phone] Fax.: [phone]
TUNDRAINVERTERS.COM
INSTALLATION – INSIDE THE CAB 2-7
FLOOR ADAPTERS – HOLE SAW DRILLING
1. Once the location is confirmed, drill the holes for the floor adapters based on the chart below.
HOLE SAW CHART
(hole size depends on CM installation kit to be installed)
MODEL
CM1512 / CM1510 / CM1508 / CM1506
MODEL
CM2012 / CM2010 / CM2008 / CM2006 CM2512 /
CM2510 / CM2508 / CM2506 CM3012 / CM3010 /
CM3008 / CM3006
Drill the carpet with a hole saw punch that’s the same size as the cables, and then drill
the floor from underneath with the required hole saw for your floor adapters. You’ll get a
better finish inside the truck.
12

Quick troubleshooting Guide
TUN-QTSG-0519-EN_A3
For power inverter models M1500 – M2000 – M2500 – M3000
ANNEX 3
Tel.: [phone] Fax.: [phone]
TUNDRAINVERTERS.COM
INSTALLATION – INSIDE THE CAB 2-8
FLOOR ADAPTERS – INSTALLATION
1. Remove the preinstalled nuts.
2. Insert one of the cables through the floor.
3. Lift the carpet and install its nut by hand.
4. Tighten the nut securely with adjustable pliers. (Do not overly tighten.)
5. Repeat steps 1 to 4 for the second cable.
6. Fold the carpet over the cables.
The cables should intersect between the floor
and the DC inputs of the power inverter. Please
note this when inserting cables through the floor.
This will allow attaching both cables together and
eliminate any possible vibrations of the cables,
which could lead to loosening of connections.
1 24
13

Quick troubleshooting Guide
TUN-QTSG-0519-EN_A3
For power inverter models M1500 – M2000 – M2500 – M3000
ANNEX 3
Tel.: [phone] Fax.: [phone]
TUNDRAINVERTERS.COM
INSTALLATION – INSIDE THE CAB 2-9
POWER INVERTER – INSTALLATION
1. Place the power inverter in the designated
location.
2. Using the included bolts, temporarily install the
cables to the DC inputs of the power inverter to
validate its position.
Relocate the power inverter if required
3. Using the power inverter as a template, mark the
location of the 4 required mounting holes.
4. Remove the power inverter and drill the 4 holes
of 9/32 inches.
5. Secure the power inverter firmly to the vehicle
using the included bolts and self-locking nuts.
Make sure the power inverter is square with the
surrounding surfaces before drilling. Your work will
look much better!
CONTINUED ON P. 2-10
2
4
5 5
3
14

Quick troubleshooting Guide
TUN-QTSG-0519-EN_A3
For power inverter models M1500 – M2000 – M2500 – M3000
ANNEX 3
Tel.: [phone] Fax.: [phone]
TUNDRAINVERTERS.COM
INSTALLATION – INSIDE THE CAB 2-10
POWER INVERTER – INSTALLATION (cont’d)
Never use self-drilling screws to secure the power
inverter to the truck. The thickness of the floor/walls does
not provide the required resistance to vibration and to the
weight of the power inverter.
Tighten the 4 nuts gradually in crossed sequence at the corners of the power inverter
for a uniform clamping force. If mounting on a mat or a rubber surface, do not over-
tighten the nuts so as to avoid power inverter distortion.
CONNECTING THE 12 V CABLES TO THE POWER INVERTER
1. Insert the rubber insulators on the cables with the correct
polarity.
RED = POSITIVE
BLACK = NEGATIVE
Gently heat the insulators with an
electric heat gun; they will be more
malleable and easier to insert.
2. Using the included bolts, install the cables to the DC inputs
of the power inverter with the correct polarity.
Maximum tightening torque is 20 lb-ft.
1
2
15

Quick troubleshooting Guide
TUN-QTSG-0519-EN_A3
For power inverter models M1500 – M2000 – M2500 – M3000
ANNEX 3
Tel.: [phone] Fax.: [phone]
TUNDRAINVERTERS.COM
INSTALLATION – INSIDE THE CAB 2-11
CONNECTING THE 12 V CABLES TO THE POWER INVERTER (cont’d)
3. Slide the rubber insulators on each of the cables to
protect the inverter’s DC inputs.
4. Adjust the cables so that they do not create
pressure on the inverter’s DC inputs.
5. Underneath the cab, tighten the floor adapter caps
by hand to secure the cables in place. Do not use
pliers as they may damage them.
6. Install the plastic loom over both cable sections.
Use the loom included in the CM installation kit.
7. Using a plastic tie, secure the cables together so
they do not vibrate.
3
5
76
16

Quick troubleshooting Guide
TUN-QTSG-0519-EN_A3
For power inverter models M1500 – M2000 – M2500 – M3000
ANNEX 3
Tel.: [phone] Fax.: [phone]
TUNDRAINVERTERS.COM
INSTALLATION – INSIDE THE CAB 2-12
GROUNDING VERIFICATION
Grounding a mobile power inverter is purely theoretical and has
nothing to do with conventional grounding. Grounding a mobile
power inverter involves connecting its housing to the vehicle
chassis so that the power inverter can more quickly detect any
trace of voltage leakage resulting from a damaged 120 V device
or extension, or from a positive wire coming into contact with the
power inverter or with the vehicle chassis.
If the power inverter is attached to a metal
plate in the cabin, its grounding is probably
adequate. We recommend checking it by
following these steps:
1. Using a test lamp, connect a 12 V power source to the grounding bolt on the back panel of the power
inverter. If the lamp comes on, the grounding is adequate.
17

Quick troubleshooting Guide
TUN-QTSG-0519-EN_A3
For power inverter models M1500 – M2000 – M2500 – M3000
ANNEX 3
Tel.: [phone] Fax.: [phone]
TUNDRAINVERTERS.COM
INSTALLATION – INSIDE THE CAB 2-13
GROUNDING PROCEDURE (if required)
1. Using a 12 V test lamp, find the “grounding” point closest to the power inverter. A metallic part connected to
the vehicle chassis is ideal.
2. Using an 8 AMG wire with terminals, connect the
GROUND terminal on the back panel of the
power inverter to your grounding point of
contact with the chassis.
3. Confirm your installation with a 12 V test lamp using the GROUNDING VERIFICATION procedure on page
2-12.
Do not connect the GROUND terminal to the negative input
terminal of the power inverter.
MULTIDATA LCD MONITOR – BEST LOCATION
Determine the best location to install the multidata LCD monitor
according to the following 3 criteria:
1. The inverter’s location must allow the driver to
visualize it during operation.
2. The monitor cable measures 20 ft. (6 m). It must
not be lengthened or doubled.
3. The multidata LCD monitor can be installed
flush or surface mounted.
18

Quick troubleshooting Guide
TUN-QTSG-0519-EN_A3
For power inverter models M1500 – M2000 – M2500 – M3000
ANNEX 3
Tel.: [phone] Fax.: [phone]
TUNDRAINVERTERS.COM
INSTALLATION – INSIDE THE CAB 2-14
MULTIDATA LCD MONITOR
RECESSED INSTALLATION p. 2-14
SURFACE INSTALLATION p. 2-15
MULTIDATA LCD MONITOR – RECESSED INSTALLATION
1. From the front panel of the power inverter, route the
20 ft. (6 m) cable from the multidata LCD monitor to the
desired location.
2. Make sure the monitor cable does not come into contact with
sharp edges that could damage it.
3. If necessary, use self-adhesive retainers or plastic ties.
4. Using the template included with the power inverter, drill
a hole to insert the rear embossed part of the multidata
LCD monitor.
5. Connect the monitor cable to the multidata LCD monitor
and attach the monitor to the panel using the included
screws or any other type of bolts or screws with a
maximum diameter of 1/8″ (0.125″).
1
3
4
4
19

Quick troubleshooting Guide
TUN-QTSG-0519-EN_A3
For power inverter models M1500 – M2000 – M2500 – M3000
ANNEX 3
Tel.: [phone] Fax.: [phone]
TUNDRAINVERTERS.COM
INSTALLATION – INSIDE THE CAB 2-15
MULTIDATA LCD MONITOR – RECESSED INSTALLATION (cont’d)
We suggest validating your cutting measurements more than once so as to minimize
the chances of damaging the panel. Moreover, we suggest using masking tape to avoid
scratches during cutting.
MULTIDATA LCD MONITOR – SURFACE INSTALLATION
1. From the front panel of the power inverter, route
the 20 ft. (6 m) cable from the multidata LCD
monitor to the desired location.
2. Make sure the monitor cable does not come into
contact with sharp edges that could damage it.
5
1
20