Turbosol T7 Guide

ITALIANO
ENGLISH
Serial number
CT. 200.344
INSTRUCTIONS FOR USE AND MAINTENANCE
COMPREHENSIVE CATA LOGUE & SPARE PARTS
PUMPING SYSTEMS FOR THE BUILDING INDUSTRY

1. - General information 5
1.1 - Introduction
1.2 - General information
2. - Description of the machine 6
2.1 - Type of machine 6
Manufacturer’s registration plate
Location of the manufacturer’s registration plate
Location of the machine serial number
2.2 - Description of the machine 7
2.3 - Size of the machine 8
2.4 - Technical data regarding the machine 8
3. - Transporting the machine 9
3.1 - Transport
4. - Using the machine 9
4.1 - Operating principles 9
4.2 - Pumpable materials 10
Choosing the gun
4.2.1 - Conversion kit into admixture dosing pump 10
4.3 - First operations 12
Positioning the machine
Electrical connection
Hoses 13
Couplings
Connections 14
4.4 - Starting the machine 16
Starting the version
4.5 - Washing and stopping the machine 17
4.6 - Pumping group 18
Replacing of the pumping group
5. - Maintenance of the machine 19
5.1 - To be performed by the operator
5.2 - To be performed byauthorized personnel
Operations to be performed every 500 hours
6. - Problems – causes – remedies 20
6.1 - Mortar not flowing from the spray gun 20
6.2 - Operation to be performed by the operator 21
6.3 - Operation to be performed
by authorized personnel
7. - Responsibility of the operator 22
Table 1 - Machine body 24
Table 2 - Transmission - Worm gear pump 26
Table 3 - Switch board - Plugs 28
Table 4 - Remote control 30
Table 5 - Accessory bag DN25 - Hoses DN25 32
Table 6 - Accessory box - cod. 201.131
for ready-mixed plasters 34
DN25 ACCESSORIES
Table 7 - Accessory box- code. 201.136
for skim coats 38
Table 8 - Accessory box
cod. 201.137 e cod. 201.142
for pressure pointing
Delivery tube 40
Table 9 - Injections device 42
Table 9A - Injection pressure shut-down device 44
Table 9B - Pistola iniezioni - Tubazioni 46
Table10 - Pressure gauge – Hoses extensions 48
DN19 ACCESSORIES
Table11 - Accessory bag - Hoses
Pressure gauge 52
Table12 - Accessory box - code 201.116
for ready-mixed plastersi 54
Table13 - Accessory box - code 201.117
for skim coats 56
Table14 - Accessory box
cod. 201.118 e cod. 201.119
for pressure pointing 58
Table15 - Accessory box - cod. 201.120
for finishing coats 60
Table16 - Injections device 62
Table16A - Injection pressure shut-down device 64
ACCESSORI
Table17 - Bag squeezer 68
Table18 - Vibrating Sieve 70
Table19 - Compressor single-phase 170 l/m’ 72
Table20 - Compressor three-phase 592 l/m’ 74
Table21 - Conversion kit into admixture
dosing pump 76
WIRING DIAGRAMM
Table22 - Wiring diagramm 80
USE AND MAINTENANCE SPARE PARTS
CONTENTS

3
MANUALE DI ISTRUZIONE
IMPORTANTE
Read and carefully follow the instructions contained in this
booklet. By doing so, you will thus help prevent accidents,
be fully covered by the manufacturer’s warranty, and have
always available an equipment that is perfectly efficient
and ready to use.
Operation and maintenance of this equipment must be
performed only by skilled personnel who are well aware of
the dangers inherent to the machinery itself.
All standards aimed at the prevention of work accidents
must be rigorously observed, asmust all regulations
covering safety on the jobsite.
The manufacturer shall not be liable in any manner
whatsoever for injury or damage to persons or things
resulting from unauthorized changes in or modification of
this equipment.
CONVEYING AND SPRAYING MACHINE FOR
READY-MIXED MORTARS AND FINISHING COATS
T 7
Machine serial number:
You are strongly advised to enter your machine’s serial
number in the space above which must always be referred
in order to facilitate the work of the personnel in charge,
and itmust likewise be mentioned when requesting service
assistance or spare parts.
We reserve the right to make any technical modification
whatsoever in the interests of improving this machinery,
even if such eventual modifications are not referred to in
this booklet.
Written authorization from Turbosol Produzione SpA must
be obtained for any andall reprinting or reproduction, even
in part, of the information contained in this booklet.

4
It is compulsory to read
the maintenance booklet
prior to operating the machine
SYMBOL KEY
DESCRIPTION
It is compulsory to read
the maintenance booklet
for what regards ordinary
and general maintenance.
Danger:
electrical shock hazard.
BE CAREFUL!
A - Before working, check that the protection grill is well
mounted and fixed on the hopper.
B - The operator must never direct the spray gun towards
other persons.
C - Electric parts, that could be under tension, are present
inside the canopy.
C
B
A

5
The conveying and spraying machine for ready-mixed
mortars and finishing coats model T7 can be supplied in
different versions and with a variety of accessories. As a
result, some of the components described in this booklet
may not be included with your own equipment.
We have taken special care to clearly illustrate the different
variations in order to make it easier for you to select the
use and maintenance instructions applicable to your own
machine.
Please read these instructions carefully prior to turning on
your equipment and follow them carefully.
For whatever other information you might require,
TURBOSOL PRODUZIONE S.P.A.’s customer service is at
your complete service.
TURBOSOL PRODUZIONE S.P.A.
Via Volta, 1
31030 Pero di Breda di Piave (TV) - ITALIA
Tel. 0039 - 0422 - 90.2.51
Fax 0039 - 0422 - 90.44.08
http://www.turbosol.it
e-mail: [email protected]
TURBOSOL Machinery
This machinery is the product of our lengthy experience
and continuous development. The know-how thus
acquired, together with our stringent requirements for high
quality, constitute the basic guarantee for manufacturing
low-wearing machinery which offers total reliability atlow
service costs.
Precautions to take when the machine is operating
Maintenance or repair work must be carried out only when
the machine is turned off. Whatever safety devices that
have been removed in order to complete such work must
be mounted again after maintenance has been carried
out.
Care and maintenance
Care and maintenance are vitally important in making it
possible for the machinery to operate as expected. It is
therefore essential that all maintenance be performed on
schedule and that all required maintenance be carried out
with extreme care.
Safety
This symbol marks every reference to safety in this
booklet, and it must be scrupulously observed.
The personnel in charge must be fully informed about
all safety regulations. Safety andaccident-prevention
regulations currently in effect in your area or country must
likewise be observed.
Training
This symbol indicates that the personnel operating
this machinery must have received special training
in regard to the correct manner in which such operation
must take place.
TURBOSOL SERVICE
For any problem related to trouble with this
machinery or when you need spare parts, contact
your local TURBOSOL dealer.
1.1 - INTRODUCTION
1 - GENERAL INFORMATION
1.2 - GENERAL INFORMATION

6
Location of the Manufacturer’s registration plate
The manufacturer’s registration plate (1) is attached to the
chassis of the machine.
Location of the machine’s serial number
The machine’s serial number (2) is punched on the chassis
as well as on the manufacturer’s registration plate.
2.1 - TYPE OF MACHINE
Manufacturer’s registration plate
The type of machine (A),its serial number (B),and data
on the machine’s operating power are printed on the
manufacturer’s registration plate.
The meaning of the various symbols used is as follows:
(A) = Type of machine: T7
T7 = Worm gear pump for the spraying of
finishing coats, for the pumping and for
stucco.
(B) = Machine serial number: NNNNN/AA
NNNNN = Machine serial number.
/AA = The year of manufacture
2 - DESCRIPTION OF THE MACHINE
E-mail:[e-mail] - http://www.turbosol.com/
AB
1
2

7
4
3
6
5
7
8
2.2 - DESCRIPTION OF THE MACHINE
Standard equipment:
•Pump on wheels.
•Stainless steel hopper with cover.
•Electronic output transformer.
•Single-phase electric motor.
•Electric remote control with 33 meter of cable.
•15 meters (10 + 5) of mortar hose Ø 25 x 37 with cam-
lock couplings.
•16 meters of air hose Ø 13 x 19 with quick couplings.
•Bag with usual accessories.
•Accessory box for ready-mixed plasters
•Technical literature.
•The compressor is not included.
Accessories upon request for hoses DN19 and
DN25:
Pressure gauge DN25 and DN19.
Accesory kit for DN19.
Accessory box:
- for ready-mixed DN19
- for finish coats DN19 and DN25
- for pressure pointing without air nozzle DN19 and DN25
- for pressure pointing with air nozzle DN19 and DN25
- for finishing coats DN19.
Delivery tube DN25.
Device for injections at controlled pressure DN19 and
DN25.
Accessories upon request:
Three-phase compressor 592 l/m’ - 3,0 kW - 400 V.
Single-phase compressor 170 l/m’ - 0,75 kW - 230 V.
Bag squeezer.
Vibrating sieve.
Conversion kit into admixture dosing pump.
Control body with 33 meters of cable with output
regulation.
20 metres of electric cable 3 x 4 mm
2with plug and
socket.
Hoses extensions:
10 m of mortar hose complete with couplings Ø 19 x 30
5 m of mortar hose complete with couplings Ø 25 x 37
10 m of mortar hose complete with couplings Ø 25 x 37
10 m of mortar hose complete with couplings Ø 13 x 19
Main components:
The machine is made up primarily of:
a control panel (3),
a gear-box (4),
an hopper (5),
an agitator (6),
a pumping group (7),
a push button electric remote control (8).
a electric remote control with 33 meter of cable (8).

8
N.B.: #The operator must wear acoustic protection earplugs
which guarantee a reduction of al least 20 dB(A).
Version T 7
1.050 mm 640 mm 820 mm 70 kg
2.3 - SIZE OF THE MACHINE
2.4 - TECHNICAL DATA T 7
Here are the machine’s size and its gross weight (ready
for use).
Max. pressure mortar pump 35 bar
Line tension single phase 230 V 10%
Control tension 24 V
Line frequency 60 Hz 1%
Max. currentof circuitbreaker 6kA
Mortar pumpelectricmotor1,5 kW
Absorbedcurrent single phase 230 V 5,2 A
Gearbox oil change (IP DEXRON FLUID II - 0,36 kg) every 1.000 hours
Hopper capacity 50 l
Output 0,5 ÷12 l/m’
Altezza di carico 70 cm
Deliverydistance (approximate) 20 m
Deliveryheight (approximate) 10 m
Deliveryrubber hose for material Ø19 x30
Ø25 x37
Max. pumpable granulometryØ19 x30
Ø25 x37
0÷2mm
0÷5mm
Temperature in the workenvironmentfrom -5° to +35° C
LENGTH WIDTH HEIGHT WEIGHT

9
The T7 ismade up primarily of a hopper with built-
in agitator that receives the mixed material and of a
worm gear pump for conveying that mix to the point of
application. It sprays it on the walls bymeans of a spray
gun (which may differ in nature depending on the type of
material employed). There the mixture combines with air
from an auxiliary compressor.
The pump output is controlled through the two buttons
for the output (9) and (10) which are placed on the control
panel; the output is shown on the display (11).
Turning on and off of the machine is controlled directly by
the spray gun operator through the electric
remote control (12).
Upon request the electric remote control box can be
equipped with output regulation (optional extra): with the
push-button (13) you increase and with the
push-button (14) you decrease
the output.
With the push-button
(15) you start
and stop the
machine.
The machine can be only handly transported.
3.1 - TRANSPORT
3 - TRANSPORTING
4 - USING THE MACHINE
4.1 - OPERATING PRINCIPLES
11
9
10
13
15
14
12

10
The T7 is commonly used for maximum granulometry 5
mm with hoses DN25, and for granulometry 2 mm with
hoses DN19.
Suitable for spraying:
•thin layer coats ;
•finishes;
•orange peel finishes;
•reinforced materials;
•finish coats;
•thermical, acoustic, fireproofing insulations;
•quartz plastic finishes;
•marble coats;
•water-proofs materials;
•protective coats;
•finishing coats;
•adhesive mortars.
For stucco and pressure pointing, for injection of
cementicious slurries at controlled pressure.
Choosing of the gun
The specific gun should be used according to the material
used worked:
DN19
•Gun (code 216.483) for ready-mixed materials
(accessory box code 201.116).
•Gun (code 216.491) for finish coats
(accessory box code 201.117).
•Gun without air nozzle (code 216.493) for pressure
pointing (accessory box code 201.118).
•Gun with air nozzle (code 216.492) for pressure pointing
(accessory box code 201.119).
•Gun (code 216.479) for finishing coats
(accessory box code 201.120).
•Gun (code 216.495) for injections at controlled pressure
(injection device code 216.498).
DN25
•Gun (code 216.241) for ready-mixed materials
(accessory box code 201.132).
•Gun (code 216.266) for finish coats
(accessory box code 201.136).
•Gun without air nozzle (code 216.256) for pressure
pointing (accessory box code 201.137).
•Gun with air nozzle (code 216.496) for pressure pointing
(accessory box code 201.142).
•Gun (code 216.299) for injections at controlled pressure
(injection device code 216.395).
•Delivery tube (code 251.232).
4.2 - PUMPABLE MATERIALS - APPLICATIONS 4.2.1 - CONVERSION KIT into admixture dosing pump
To pump silicate with T7 in conjunction with other machines
such as the POLI T, the PRO H, the TSB 215.
Silicate irritates the eyes and the skin. Use
appropriate protection equipment for your hands
and wear a mask to protect your face.
Handle, in any case, these materials with the
greatest care and stick to the instructions provided
by their manufacturer.
To use the conversion kit into admixture dosing pump itis
necessary to remove the hopper with its cover safety grill
and lifting handles too.
Remove the hopper
by unscrewing
the 4 fixing screws (16).
Secure the silicate cover (17) complete with couplings to
the pump body.
Remove the gauge (18)
fitted onto the delivery
flange.
Connect the pressure
switch group (19) to the
delivery flange.
Secure the lifting handles (20).
16
17
18
19
20