Turtle Tough PEEK User manual

1
MANUAL
pH/ORP SENSOR
  Cleaning Care & Maintenance
TURTLE
TOUGH
®
turtletoughsensors.com

TURTLE
TOUGH
®
2
Contents
Safety Precauons 3
   4
   4
   5
   5
   5
   5
Introducon 6
Specicaons 7
   7
   7
   8
   8
   8
   9
   9
Installalon 10
   10
   10
   10
   11
   13
Inline use 13
   13
   14
Wiring 16
   17
   17
   17
   18
   18
   18
   18
   18
   19
   19
Sensor Care and Maintenance 20
   20
   21
Cleaning 21
  21
   21
   22
   22
   22
   23
   23
   23
   23
Accesories and Spares 24
   24
   25
   27
Warranty 29
 29
 29
 29
 29
 30
Return Goods 31
Support 32

TURTLE
TOUGH
®
3
Safety Precautions
aempng
• 

•  

• 
General





Warnings used in this manual


Danger
DANGER


Warning
WARNING



CAUTION



NOTICE



IMPORTANT
           
           

Disconnect electrical supply before working on this equipment.

TURTLE
TOUGH
®
4
Qualification and training of personnel






Important safety instructions


NOTICE

WARNING

WARNING




WARNING

WARNING


Hazards due to non-compliance


• 
• 
• 
Safe Operation


Danger
Warning
Electric Shock
Hazard
Electric Shock
Hazard
Danger
Electric Shock
Hazard

TURTLE
TOUGH
®
5
Installation, Maintenance and Inspection
            

• 
• 
   

Impermissible Modes of Operation


Unauthorised Modification


Chemicals


CAUTION



DANGER Fire hazard. No parts are suitable for use in a hazardous rated area.
IMPORTANT
              
              

Health and Safety


Environmental Consideraons










with the


when



Danger

Warning

TURTLE
TOUGH
®
6
Introduction




             
           


               







TURTLE
TOUGH
®
7
Specifications





Body Plastics

• 
• 
• 
• 

Reference Materials

• 
• 
• 

PEEK
Organic, solvent
& gas resistance
RADEL
Excellent chemical,
thermal & mechanical
properes
RYTON
Superior
chemical
resistance
CPVC
Cost eecve
for less extreme
applicaons
RADEL
RYTON
CPVC
PEEK

TURTLE
TOUGH
®
8
Immersion with ¾” MNPT front-end and 1” MNPT back-end
(ORP sensor shown with oponal guard and without waterproong and cable)
Dimensions

• 
• 
• 
• 
Immersion with ¾” MNPT and ¾” MNPT back-end
(pH sensor shown with oponal guard and without waterproong and cable)
203.20 [8.00"]
22.20 [.87"] Ø
26.30 [1.04"] Ø
50.80 [2.00"]
25.40 [1.00"]
38.10 [1.50"]
88.90 [3.50"]
Knurled Section
Max 28.4 [1.119"] Diameter
3/4" NPT Pipe Thread
3/4" NPT Pipe Thread
19.05 [.75"]
Measurements
UUnniittss:: mmmm [[iinncchheess]]
Rev. Date of issue Sheet
Code
1/104/11/2022
Created by
Patrick Voorhoeve
Website
turtletoughsensors.com
Product Name
Immersion Body Style 3/4" x 3/4"
215.90 [8.50"]
33.07 [1.30"] Ø
22.23 [.88"] Ø
50.00 [1.97"]25.40 [1.00"]
3.04 [.12"]
115.10 [4.53"]
25.40 [1.00"]
Flats for 116
1 " Wrench
1" NPT Pipe Threads
3/4" NPT Pipe Threads
Measurements
UUnniittss:: mmmm [[iinncchheess]]
Rev. Date of issue Sheet
Code
1/104/11/2022
Created by
Patrick Voorhoeve
Website
turtletoughsensors.com
Product Name
Immersion Body Style 3/4" x 1"
Units: mm [inches]
Units: mm [inches]

TURTLE
TOUGH
®
9
Inline with ¾” MNPT back-end
(ORP sensor shown without oponal guard, waterproong and cable)
Twist Lock with 1” MNPT back-end
(pH sensor shown without oponal guard, waterproong and cable)
203.20 [8.00"]
24.13 [.95"] Ø
25.40 [1.00"] Ø
31.75 [1.25"] Ø
42.93 [1.69"]
5.08 [.20"]
2 x Sealing O-Rings Placed 2.03 [.08"] Apart
25.40 [1.00"]
Locking Pins for Twist Lock Quick-Disconnect Feature
20.57 [.81"]
1" NPT Pipe Threads
118.62 [4.67"]
Measurements
UUnniittss:: mmmm [[iinncchheess]]
Rev. Date of issue Sheet
Code
1/104/11/2022
Created by
Patrick Voorhoeve
Website
turtletoughsensors.com
Product Name
Twist Lock Body Style
203.20 [8.00"]
12.70 [.50"]
26.67 [1.05"]
163.83 [6.45"]
26.30 [1.04"] Ø
19.05 [.75"]
3/4" NPT Pipe Thread
2 x Sealing O-Rings Spaced 12.70 [.50"]Apart
Measurements
UUnniittss:: mmmm [[iinncchheess]]
Rev. Date of issue Sheet
Code
1/104/11/2022
Created by
Patrick Voorhoeve
Website
turtletoughsensors.com
Product Name
Inline Body Style
Units: mm [inches]
Units: mm [inches]

TURTLE
TOUGH
®
10
Installation




Site Selecon
 



• 
• 
• 
•               

Note: 
Unpacking
• 

• 
• 
• 

• 

Mounng
            





            


     
           


Please Note:
Danger







TURTLE
TOUGH
®
11
Installaon Recommendaons
                


Submersible Installaons
                



                 





              



Inline Installaon


• 



• 

•                 
             
                



• 


Earthing and the Electrical Environment







TURTLE
TOUGH
®
12
                


Posion-Sensive Sensors

             


Posion Insensive Sensors



• 
• 
• 
•                  



TURTLE
TOUGH
®
13
Choosing the correct waterproong opon
Recommendaons for Inline, Immersion and Submersible Installaons








Indoor Inline Use

     



Outdoor Inline Use

             










    

Immersion Use








TURTLE
TOUGH
®
14
Submersible Use






 



Last comments on waterproong opons












TURTLE
TOUGH
®
15
WATERPROOFING
STANDARD SUBMERSIBLE
WATERPROOFING STANDARD SUBMERSIBLE SERIES
Standard Waterproong
Back-End Waterproof Sealing Opons
TURTLE
TOUGH
®
EXTREME SUBMERSIBLE
WATERPROOFING
WATERPROOFING EXTREME SUBMERSIBLE SERIES
Extreme Waterproong
TURTLE
TOUGH
®
SCALE SHEET
SIZE FSCM NO. DWG NO. REV
REVISIONS
ZONE REV DESCRIPTION DATE APPROVED
A
B
C
D
A
B
C
D
1234
1234
DRAWN BY: DATE:
PRC
8/5/99
BLACK&BAIRDLTD
1 OF 1
1
ASSEMBLY
WATERPROOFING
NONE
1
PETE CSISZAR FEB.
16, 2010
Sensor Body
Waterproofing "IT" CPVC Fitting
Sealing / Potting
3/4" OR 1" MNPT Sensor Threads
Cable
Hose Clamps (3/8")
3/8" Hose Barb
3/8" x 1/2" Vinyl Tubing
BACKEND WATERPROOFING SERIES
BACKEND
Cable Protecon

TURTLE
TOUGH
®
16
Wiring



Non-Preamp Sensor
Preamp Sensor
External Preamp Sensor

TURTLE
TOUGH
®
17
Calibration
                 

website 
pH Calibraon - Buer and Slope Adjustment
• O
• Use ModeOsetUpDown
• (preferred)
• Use ModeSlopeUp/Dow
using pH buer 4.01 (when measuring pH<7) or pH Buer 9.18 (preferred) or 10.00 (when measuring pH>7).
• 
• (O)
(in Oset mode)
(in Slope mode) (in Slope mode).
SlopeMode(below pH7)
(above pH7) 
The Oset
save
enter(2)

UpDown (°C)
O
ORP Calibraon
               


Using Mode select Slope (Note: Oset will not be an opon)
UpDown

Note:


TURTLE
TOUGH
®
18
Troubleshooting


Raw mV Display



Negave values will be displayed as ashing.
Common Thermal Related Issues






Common Oset Type Issues


  Oset 
ModeOset
   UpDown  


Ph Buer Accuracy and Stability Issues


                  

      





(10+) it is
(to ensure that they stay within expiry)








TURTLE
TOUGH
®
19
pH Buer During Calibraon






Temperature Eects on pH Reading

                
(such as changing the eecve mean acvity coecient or equilibrium of the process media or pH buer) are




TURTLE
TOUGH
®
20
Sensor Care and Maintenance
Storage











STEP 1

STEP 2

            



STEP 3


STEP 4

 

         

cool & dry
KCL
THIS
WAY UP
condioning soluon
KCL
KCL
RYTON
PVC