Tuttnauer 5050 User manual

Technician Manual
Electronic Laboratory Autoclaves
Models 5050 and 5075 EL- MD/EL-D
EL-MD: standard autoclave (manual door)
EL-D: standard autoclave (automatic door)
C: optional system for fast cooling
PV: optional vacuum pump
BH: optional bio hazard filtration
F: optional fan for super-fast cooling
Cat. No. MAN205-0570000EN Rev. K
Tuttnauer Europe B.V.,
Hoeksteen 11 4815 PR P.O. Box 7191 4800 GD Breda,
The Netherlands Tel: [phone], Fax: [phone]
DOMINIQUE DUTSCHER SAS

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Table of contents
Paragraph Page No.
1. Introduction…………………...................................................................................................................4
2. Stickers Description……………….........................................................................................................5
3. Installation Instructions………………… ...............................................................................................6
3.1 Moving the Autoclave..............................................................................................................7
4. Technical Data………………..................................................................................................................8
4.1 Introduction..............................................................................................................................8
4.2 Stand –by heating mode........................................................................................................9
4.3 Operating Conditions..............................................................................................................9
4.4 Utilities....................................................................................................................................10
4.5 Load on counter ....................................................................................................................10
4.6 Construction ..........................................................................................................................11
4.7 Environment Emission Information.....................................................................................11
4.8 Directives and Standards......................................................................................................12
4.9 Water Quality .........................................................................................................................13
4.10 Electrical Data........................................................................................................................14
4.11 Overall Dimensions Models 5050, 5075 EL .........................................................................15
4.12 Dimensions ............................................................................................................................16
4.13 Specifications ........................................................................................................................17
4.14 Front View ..............................................................................................................................18
4.15 Rear View ...............................................................................................................................19
5. Control Panel………………… ..............................................................................................................20
5.1 Control Panel Drawing..........................................................................................................20
5.2 Description and Functions of the Front Panel Keyboard...................................................21
6. Tests………………................................................................................................................................23
6.1 Installation Tests ...................................................................................................................23
6.2 Periodical Tests.....................................................................................................................23
6.3 Safety Features......................................................................................................................24
7. Description of the Control System……………………........................................................................25
1.7 Block Diagram of Hardware Control System Components................................................25
7.2 Application system architecture ..........................................................................................25
7.3 Description of the programmable component:...................................................................26
7.4 Inputs and Outputs................................................................................................................26
7.5 Hardware control system components: ..............................................................................28
8. Checking and Changing Parameters and Other Data……………………….......................................33
8.1 Browsing through the menus...............................................................................................33
8.2 Changing a Parameter...........................................................................................................34
8.3 Quick options screen............................................................................................................36
8.4 Logging in and entering the Main menu..............................................................................42
8.5 Directories and subdirectories.............................................................................................44
8.6 System Parameters ...............................................................................................................46
8.7 Inputs/Outputs.......................................................................................................................49
8.8 Maintenance...........................................................................................................................54
8.9 Advanced Options.................................................................................................................59
8.10 Version handling....................................................................................................................65
DOMINIQUE DUTSCHER SAS

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8.11 Cycle parameters...................................................................................................................68
8.12 Temperature sensors............................................................................................................70
8.13 Displayed inputs....................................................................................................................70
8.14 Purge (generator models only).............................................................................................71
8.15 Create Pulse...........................................................................................................................72
8.16 Keep Heat...............................................................................................................................73
8.17 Heating ...................................................................................................................................75
8.18 Sterilization ............................................................................................................................75
8.19 Cooling (“C” models only)....................................................................................................75
8.20 Exhaust...................................................................................................................................77
8.21 Drying.....................................................................................................................................77
8.22 Ending ....................................................................................................................................79
8.23 Global (for some models only).............................................................................................79
9. Maintenance and Replacement Procedures…………………… .........................................................81
9.1 Preliminary Operations for Each Technician Call...............................................................81
9.2 Safety tests after repair.........................................................................................................81
9.3 Dismantling the Outer Cover of the Autoclave ...................................................................82
9.4 Replacing the chamber heater .............................................................................................83
9.5 Checking the Safety Valve Type 1........................................................................................84
9.6 Replacing the Safety Valve Type 1.......................................................................................85
10.6 Checking the Safety Valve type 2 (“Apollo”).......................................................................86
10.7 Replacing the Safety Valve type 2 (“Apollo”)......................................................................87
9.7 Replacing the PT100 Temperature Sensor..........................................................................87
9.8 Replacing the Door Cover (Automatic Door) ......................................................................88
9.9 Replacing the door cover (MD -- Mechanic Door)...............................................................90
9.10 Replacing the Door Gasket –MD models (Mechanical Door)............................................94
9.11 Replacing the Door Gasket –D models (Automatic Door).................................................95
9.12 Replacing the Door Micro-Switch 1 (Automatic Door only)...............................................97
9.13 Replacing the Door Micro-Switch 2 (Automatic Door only)...............................................98
9.14 Replacing the Panel and its Components...........................................................................99
9.15 Replacing the Printer Door .................................................................................................101
9.16 Replacing the Printer...........................................................................................................102
9.17 .Replacing the main switch.................................................................................................104
9.18 Replacing the fuse of the transformer...............................................................................105
9.19 Replacing the Plunger or Coil of the 1/4" Solenoid Valve................................................106
9.20 Replacing the Plunger or Coil of the BACCARA Solenoid Valve ....................................107
9.21 Replacing the Air Filter .......................................................................................................108
9.22 Replacing the Pressure Transducer ..................................................................................109
9.23 Replacing the circuit breaker .............................................................................................110
9.24 Replacing the power supplies, water level board and relays ..........................................111
9.25 Replacing the safety pressure switch................................................................................113
9.26 Replacing the Fan of the Electronic Unit...........................................................................114
9.27 Replacing the Water Reservoir Electrode /Float...............................................................115
9.28 Replacing the Door Switch .................................................................................................116
10. Troubleshooting………………….......................................................................................................118
11. List of Spare Parts………………… ....................................................................................................126
11.1 Water Outlet Strainer...........................................................................................................132
12. Pressure vs Temperature for Saturated Steam……………………..................................................133
13. Valves Numbering………………… ....................................................................................................142
14. Drawings……………….......................................................................................................................145
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14.1 PIPING DRAWING –MODEL 5050, 5075 EL/ ELPRC-MD..................................................145
14.2 PIPING DRAWING –MODEL 5050, 5075 ELC-MD (380/400V)...........................................147
14.3 PIPING DRAWING –MODEL 5050, 5075 ELCPV(F)-MD (380/400V).................................148
14.4 PIPING DRAWING –MODEL 5050-5075 ELCBH D............................................................149
14.5 PIPING DRAWING –MODEL 5050- 5075 EL-BH (F) D.......................................................150
14.6 ELECTRICAL WIRING DIAGRAM –MODEL 5050/5075 EL(C)(PV)(BH)(F) (230V) ...........151
14.7 ELECTRICAL WIRING DIAGRAM –MODEL 5050/5075 EL(C)(PV)(BH)(F)
(380/400V).............................................................................................................................159
14.8 Switch Box Wiring Diagram................................................................................................167
14.9 Open Switch Box.................................................................................................................168
14.10 Closed Switch Box ..............................................................................................................169
DOMINIQUE DUTSCHER SAS

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1. Introduction
This manual, together with the operator’s manual, forms the complete
edition of the Operation and Maintenance instructions. This manual is
intended for the use of the technician. It is forbidden for unqualified and
unauthorized personnel to service the autoclave in accordance with the
instructions in this manual. Any unauthorized service may result in the
invalidation of the manufacturer’s guarantee.
The qualified technician shall be an authorized electrician with the right
qualifications in electronics and shall be familiar with the local
technical/electrical regulations.
DOMINIQUE DUTSCHER SAS