TVS King GS+ User manual

Owner’s manual / 4S Petrol / English / Rev.4 / 04.17
(4 Stroke Petrol)

CUSTOMER DATA
Vehicle Chassis No : ................................................. Engine No : ..........................................
Booklet No : ............................................. Date of sale : ................................................
Tel. No : ............................................. Mobile No : ...............................................
NAME : ................................................................
Address : ..........................................................................................................................
.....................................................................................................................................................
PIN Code :
..................................................................................................................................................

1
Dear customer,
We at TVS Motor Company congratulate you for choosing TVS King. We wish you many miles of
enjoyable riding and better earnings in the years ahead.
TVS King is manufactured at the world class manufacturing facility of TVS Motor Company with best
quality of material and workmanship .We hope it will fulfill your dreams and ambitions.
This booklet is your guide to maintain and operate your TVS King. So please read and follow the manual
carefully to enjoy years of pleasurable riding and increased earnings. As with any good machine, proper
care and maintenance are essential for trouble free operation and optimum performance of your vehicle.
With warm regards,
TVS Motor Company.
Our dealerships are well equipped with the required diagnostic equipment and a dedicated company
trained service team for professional care of your vehicle so that you can be rest assured of our support in
the unlikely event of any trouble with the vehicle's performance. Hence we urge you to get your vehicle
serviced only at Authorized TVS Motor Company Dealers / Service Centers.
Wishing you pleasant riding and increased earnings for years to come.
For any problem or further clarification, you can contact our Help Line Number or write to TVS Motor
Company quoting your Engine. No & Chassis .no .
You are requested to fill the user information coupon provided in this booklet.
FOREWORD
FOREWORD

All information illustrations, photographs and specifications contained in this owner's manual are
based on the latest product information available at the time of this publication. TVS Motor
Company limited may however; incorporate modifications or improvements on its vehicles at any
time without notice, and therefore, in such events it is possible that the relevant part of the owner's
manual does not apply to your vehicle.
Prior permission of TVS Motor Company Limited is required for quoting, copying or reproducing any
part of this owner's manual.
Pictures illustrated in this manual are of TVS King GS+
Accessories shown in the picture may not be part of the standard equipment.
NOTE
NOTICE
NOTICE
2

3
Sl.No. DESCRIPTION Quantity
1 Tool kit. 1 set 6 tools
2 First Aid kit 1 set 6 items
3 Spare wheel 1 number
4 Keys 2 numbers
ACCESSORIES DETAILS
TVS Motor Company Limited
Phone : ( 04344 ) - 276780 - 84
In case of critical problems during the course of product usage, servicing or any technical
assistance you may contact us at
Service Department - 3 Wheeler
Post box No. 4, Harita, Hosur - 635109
Tamilnadu, India
ACCESSORIES

4
Your safety and safety of others is very important while operating this vehicle .
To help you make informed decision about safety, we have provided operating procedure and
other information on labels in this manual. This information alerts you on potential hazards that
could hurt you or others.
We are providing the following safety labels and safety messages in the manual
Disregarding this message might result in injury to the driver and passenger.
This message indicates special procedure or precaution to be followed to
avoid damages to the vehicle
This message provides further clarification for better understanding of any
particular information
CAUTION
WARNING
NOTE
SAFETY
INFORMATION
SAFETY INFORMATION

5
Page.No.
Operating Your Vehicle 25
Service record sheet 40
Hydraulic brake system lay out 39
Safe Riding Tips 23
Features in TVS King 13
Know Your Vehicle 6
Self-Maintenance Procedures 27
Basic trouble shooting 41
Technical specifications 11
Periodic Maintenance Schedule 44
CONTENTS
CONTENTS

6
Engine and chassis number of your vehicle are very important data. It is essential for vehicle
registration. It is also required by TVSM dealer for warranty and in case of any legal procedures.
VEHICLE IDENTIFICATION NUMBER
Chassis number can be located on the right side
of ‘B’ pillar partition on the driver side as shown
in the above figure.
Engine number can be located on crank case RH
near the rear mounting as shown in the above
figure.
Chassis number
Engine number
Control key number
Know your
vehicle
MD6M14 P K1F4A0004 3
KNOW YOUR VEHICLE
0K4F81
000251

7
6. Logo grill
9. Rear view mirror
1. Wiper blade
5. Front brake fluid hose
2. Turn signal lamp
4. Position lamp
3. Head lamp
7. Number plate front
8. Wind shield glass
KNOW YOUR VEHICLE
FRONT VIEW FRONT VIEW
1
2
3
4
5
6
7
8
9
8
7
1
3
4
5
6
2
DRIVER CABIN - RH DRIVER CABIN - RH
1.Handle bar
6. Brake Pedal
3. Dash board
4. Hand brake control lever
5. Tandam master cylinder
2. Wiper Motor
8. Driver seat
7. Spare wheel

CONTROL PANEL
KNOW YOUR VEHICLE
8
2. Clutch operating lever
10. Throttle grip
1. Mobile charger unit
3. Gear position indicator
4. Cluster assembly tell tale lamp
5. Hazard warning switch
6. Choke knob
7. Speaker grill
8. Glove box
9. Ignition switch
13. Control switch assembly LH
14. Utility box
11. Control switch assembly RH
12. Speedometer
12 3 4
5
6
7
8
91011121314

9
2. Fuel lid
4. Spare wheel
3. Fare meter mounting
5. Hand starter lever
6. Driver back rest
1. Soft top assembly
1
2
345
6
VEHICLE - LH
KNOW YOUR VEHICLE
1. Self starter switch
2. Horn switch
2. Wiper switch
3. Head lamp ON / PARK / OFF switch
SWITCH - RH ( On handle bar )
1. Turn signal lamp switch
SWITCH - LH ( On dash board )
3. Head lamp High / Low beam switch
1
2
3
1
2
3

KNOW YOUR VEHICLE
1
2
3
4
5
6
7
VEHICLE REAR
1. Rear combination Lamp RH
2. Rear number plate lamp
3. Rear number plate
4. Mud Flap
5. Exhaust assembly
6. Rear Tail Door
1. Air filter assembly
2. Cover TCI unit
4. Secondary Air Injection (SAI)
5. Spark plug
7. EVAP Unit
6. Petrol tank
7. Rear combination Lamp LH
3. Carburetor
ENGINE COMPARTMENT
VEHICLE REAR & ENGINE ROOM
3
1
4
2
10
5
6
7

MANUFACTURER
ENGINE
TRANSMISSION
CHASSIS & DIMENSIONS
SUSPENSION
* Specifications are subject to change on account of continuous improvements in the product
Max Torque - Petrol 15 Nm @ 3000 rpm
Piston Displacement 199.26 cc
Wheel Base 1990 mm
Engine Type 4 Stroke, Air Cooled, Single Cylinder SI Engine
Max Gradeability in 1st Gear 10°
TVS Motor Company Ltd, PB No.4, Harita, Hosur - 635109, Tamilnadu, India.
Gear Manual, 4 Forward & 1 Reverse
Differential Integral with Engine
Frame Semi- Monocoque chassis - Pressed longitudinal & cross members
Overall Length 2647 mm
Cylinder Bore X Stroke 62 mm X 66 mm
Overall Height 1740 mm
Kerb Weight with 90% Fuel 347 kg
Idle CO (Petrol) <1.5% @ Tail Pipe
Max Engine Output Power - Petrol 6.7 kW @ 4750 rpm
Max Speed 60±2 km/h
Engine idling rpm (Petrol) 1250 ± 100 rpm
Air Filter Type Cylindrical - Paper Filter
Starting system Electric Starter & Hand Starter
Clutch Wet, Multi plate type
Overall Width 1329 mm
Ground Clearance 165 mm
Rear Wheel Track 1150 mm
Maximum GVW 677 kg
Rear Trailing Arm with Hydraulic damper & Coil Spring
Front Trailing Arm with Hydraulic damper & Coil Spring

Front & Rear Drum & Foot Operated, Hydraulic, Internally Expanding Shoe with Auto Adjuster type
Turn Signal Lamp 12V, 10W X 4
Head Lamp 12V, 35/35W X 2, Twin Headlamp
Number Plate Lamp 12V, 5W X 1
Type 12V AC+DC, Negative Earth
Tyre Pressure Rear (Laden) 34 psi / 2.40 kg/cm²
Engine & Differential Oil Grade 4T SAE 20W40
Type & Size Cross ply- tube type, 4.00-8, 76F 6PR / 4.00-8 76E 6 PR
Generator Flywheel Magneto, 12V, 65 W @ 1000rpm & 155 W @ 2000 rpm
Reverse Lamp 12V, 21W X 1
Spark Plug Bosch UR6DE
Battery Type 12V 32Ah
Turning radius "2701 / 2822 mm (RH Turn)
Tyre Pressure Front (Laden) 30 psi / 2.11 kg/cm²
Ignition System DC TCI
Horn 12V DC
All instrument panel Lamp 12V, 2W X 5
Position Lamp 12V, 4W X2
Fuse 12V, 20 A X 1 (Main ) Rear, 10 A X 2 Front
Parking Hand Brake (Mechanical )
Petrol Tank Capacity 7.5 ± 0.5 litre
2442 / 2532 mm (LH Turn)"
Tail/Brake lamp 12V, 5/21W X 2
Differential Oil Quantity 250 ml & 300 ml While Overhauling
Speedometer Lamp 12V, 2W X 1
Brake Fluid Quantity 250 ml
Brake Fluid grade DOT 3 / DOT 4
Clutch Free Play 10 to 20 mm
Engine Oil Quantity 1750 ml & 1800 ml While Overhauling
TYRE
BRAKES
ELECTRICALS
CAPACITIES &
SPECIFICATIONS
* Specifications are subject to change on account of continuous improvements in the product
12

13
2. First Aid Kit
3. Owner’s Manual
1. Control Key operations
1. Tool Kit
3. Operating Features
Here you can familiarize yourself with operation of features provided in your vehicle.
Accessories provided with the vehicle
2. Safety Features
FEATURES IN
YOUR VEHICLE
FEATURES IN YOUR VEHICLE

14
Control key operations
Ignition switch Steering lock
OFF: All electrical circuits are turned OFF in this position.
Key can be taken out in this position
1. Ignition switch
TVS Auto comes with a set of two control keys.
ON: In this position the engine can be started. Horn, turn
signal wiper motor and tell tale lamp, can be operated. Key
cannot be taken out in this position
The ignition switch has two positions.
This key is used to operate ignition switch, steering lock,
glove box, rear tail door and fuel lid.
To protect your vehicle from theft, steering lock is provided
in your TVS King. It is positioned on the steering column,
below the dash board.
- Turn the handle bar to extreme right.
2. Steering lock.
To lock the steering,
- Turn the key in anti-clock direction
- Take out the key
Turn handle bar right
Turn the key
anti-clock direction
FEATURES IN YOUR VEHICLE
1
2

15
To fill the fuel open the fuel lid by inserting key and turn it in
anti-clock wise direction and pull outwards.
Fuel lid is provided on the LH side of the vehicle.
To lock the lid close the lid and turn the key in clock wise
direction
Open the petrol tank cap to fill the fuel.
Key cannot be taken out in this position.
3. Fuel lid lock
Loosen two knobs ( A ) and open the engine door
Key cannot be taken out in this position.
4. Rear tail door
To open the rear tail door insert the key and turn it in anti-
clock wise direction.
Tighten the door knobs.
To lock the rear tail door close the door and turn the key in
clock wise direction.
Fuel lid lock Rear tail door
Use only unleaded petrol. Do not mix 2T oil with petrol.
NOTE
Your TVS petrol vehicle petrol tank capacity is 8 ltrs.
CAUTION
A
A
FEATURES IN YOUR VEHICLE
34

16
Utility box and Glove box
6. Glove box
5. Utility box
It is provided on the left side of the dash board.
Safety features
These features are provided to assist you in safe driving.
It is provided on the right hand side of the dash board
To open the glove box turn the key anti clockwise. Key
cannot be taken out in this position. To lock the utility box
close the lid, turn the key in clock wise direction and take out
key.
: Head lamp, position lamps, speedometer lamp, tail
lamp and number plate lamp will not glow with switch in this
position though ignition switch may be in ‘ON’ position. and
engine is in running condition.
1. Switch assembly LH
a) Head Lamp Switch
P : Position Lamp, tail lamp and speedometer lamp and
number plate lamp will glow when switch is in this position
with ignition switch in ‘ON’ though engine is not running.
It is positioned on dashboard LH
It has three positions explained as follows
UNLOCK LOCK cba
Switch assembly LH
FEATURES IN YOUR VEHICLE
5
6
1

FEATURES IN YOUR VEHICLE
TVS King comes with DC headlamp. In this switch position,
‘ ’head lamp also will glow along with speedometer
lamps, tail lamps, number plate lamp and position lamp
when engine is in running condition.
b) Wiper motor Switch
It has two positions
ON : Wiper motor operates in this position.
Do not operate the wiper motor on the dry wind shield
glass. During washing please ensure that the wiper motor
is wrapped with polythene sheet to prevent water entry.
c) Self Starter Switch
Do not operate the starter motor for more than 2 sec.
Press the‘ ’ switch to start the engine electrically with
ignition switch in ‘ON’ condition and transmission in
neutral.
OFF : Wiper motor stops operating in this position.
CAUTION
CAUTION
2. Switch assembly RH
It is located on the handlebar RH
WARNING
c
b
a
a) Head Lamp high/low beam switch
Press the knob towards ‘ ’ to operate in high beam of
the headlamp and towards ‘ ’ to operate in low beam.
b) Horn Switch:
Use appropriate beam (High / Low) as per the traffic and
road condition for safety and comfortable riding.
Press the button ‘ ’ provided on the RH switch assembly
to operate the horn.
17

18
On pushing the turn signal switch in left or right ‘ ’the ïð
respective indicator lamps will glow in both front and rear. It
gives an indication in which direction you are turning.
Always use the appropriate turn signal lamps when you take
a turn.
Switch off turn signal lamp after negotiating turn.
c) Turn signal lamp switch (Left & Right)
To turn off turn signal lamp bring the switch to central
position.
WARNING
Switch assembly center
3. Hazard switch
Press this switch ‘ ’ to operate warning lamps in case of
vehicle breakdown on road for repair or emergency. This
switch can be operated even when ignition is in OFF
position.
It is located on the wind shield frame above dash board.
5. Mobile charger
Your TVS King comes with mobile charger ( A ) on
dashboard LH side as shown in the above fig.
4. Wiper motor.
Wiper motor
A
FEATURES IN YOUR VEHICLE
34