TVS KING KARGO User manual

Owner’s manual / TVS King Kargo / Petrol / English / Rev.0 / August 2021
(Liquid cooled 4 Stroke Petrol)

CUSTOMER DATA
NAME : ................................................................
Address : ..........................................................................................................................
..................................................................................................................................................
.....................................................................................................................................................
PIN Code :.............................................. Mobile No : ...............................................
Tel. No : ............................................. Alt. Mobile No : ...............................................
Booklet No : ............................................. Date of sale : ................................................
Vehicle Chassis No : ................................................. Engine No : ..........................................

Dear customer,
We at TVS Motor Company congratulate you for choosing TVS King Kargo. We wish you many
miles of enjoyable riding and better earnings in the years ahead.
TVS King Kargo is manufactured at the world class manufacturing facility of TVS Motor Company with
best quality of material and workmanship .We hope it will fulfill your dreams and ambitions.
This booklet is your guide to maintain and operate your TVS King Kargo. So please read and follow the
manual carefully to enjoy years of pleasurable riding and increased earnings. As with any good
machine, proper care and maintenance is essential for trouble free operation and optimum
performance of your vehicle.
Our dealerships are well equipped with the required diagnostic equipments and a dedicated company
trained service team for professional care of your vehicle so that you can be rest assured of our support
in the unlikely event of any trouble with the vehicle's performance. Hence we urge you to get your vehicle
serviced only at Authorized TVS Motor Company Distributor or Dealers / Authorized Service Centers.
For any problem or further clarification, you can contact our Help Line Number or write to TVS Motor
Company quoting your Engine. No & Chassis .no .
You are requested to fill the user information coupon provided in this booklet.
Wishing you pleasant riding and increased earnings for years to come.
With warm regards,
TVS Motor Company.
FOREWORD
001

All information illustrations, photographs and specifications contained in this owner's manual are
based on the latest product information available at the time of this publication. TVS Motor Company
limited may however; incorporate modifications or improvements on its vehicles at any time without
notice and therefore, in such events it is possible that the relevant part of the owner's manual does not
apply to your vehicle.
Prior permission of TVS Motor Company Limited is required for quoting, copying or reproducing any
part of this owner's manual.
Pictures illustrated in this manual are of TVS King Kargo GK LT / GK PF / GK DAC
Accessories shown in the picture may not be part of the standard equipment.
NOTE
NOTICE
002

In case of critical problems during the course of product usage, servicing or any technical
assistance you may contact us at
TVS Motor Company Limited. P.B. No.4, Harita, Hosur - 635 109
Tamil Nadu, India. Tel: [phone].
Website: www.tvsmotor.com/ib/home
ACCESSORIES DETAILS
SI. No. DESCRIPTION
Tool kit
Spare Wheel
Keys
QUANTITY
1 Set 6 tools
1 Number
2 Numbers
1.
2.
3.
003

SAFETY
INFORMATION
Safety of yours and others are very important while operating this vehicle .
To help you make informed decision about safety, we have provided operating procedure and other
information on labels in this manual. This information alerts you on potential hazards that could
hurt you , others and goods.
We are providing the following safety labels and safety messages in the manual
Disregarding this message might result in injury to the driver ,customer and to the goods .
This message indicates special procedure or precaution to be followed to avoid damages to the vehicle
This message provides further clarification for better understanding of any particular information
WARNING
CAUTION
NOTE
004

CONTENTS
Useful Information 06
Vehicle Identification Number 07
Know Your Vehicle 07
Features in Your Vehicle 15
Safe Riding Tips 34
Operating Your Vehicle 35
Periodic Maintenance Schedule 38
Recommended Lubricants 42
Self-Maintenance Procedures 43
Service Record Sheet 60
Technical Specifications 61
Page.No.
Description
005

Running-in information.
The first 2000 km is a crucial part of TVS King Kargo. Proper running-in operation during this period helps in ensuring a
longer life and smooth performance of your vehicle. During running-in period do not exceed following speed limits .
Km. 1st gear 2nd gear 3rd gear 4th gear
0 - 750 10 km/h 15 km/h 25 km/h 40 km/h
Always keep within specified speed limit
Do not operate the engine in a manner that could expose the engine to excessive stress.
USEFUL INFORMATION
● Periodic maintenance helps good performance of an automobile and our services are planned to keep your
vehicle performing good.
● Carry out the proper services at specified intervals.
● Always use choke for cold starting when the vehicle is running in petrol.
● Use clutch only while shifting gears. Do not engage and dis-engage the clutch suddenly.
● Do not run the vehicle at full throttle for long periods and in stationary condition.
● Check and top up engine oil, coolant if required and replace the differential and engine oil as recommended.
● Always use recommended grade of lubricants, coolants and Genuine TVS Motor spare parts.
● Maintain recommended tyre pressure and rotate tyres as recommended.
● Reduce the speed while taking sharp turns. Do not apply the brakes while turning.
● Don't overload the vehicle. Recommended to fill the fuel early morning.
006

VEHICLE IDENTIFICATION NUMBER
The frame and engine serial numbers are the only means of identifying your vehicle from
others of the same model and type. They are also required to assist your Distributor or
Dealers for ordering parts or referring to special information .
Chassis number can be located on the right side
of ‘B’ pillar partition on the driver side as shown
in the above figure.
Engine number can be located on crank case
RH near the rear mounting as shown in the
above figure.
Know your
vehicle
Chassis number
Engine number
Control key number
MD6N1LCFXL4P00005
0L4LJ4
900522
007

VEHICLE LH
VEHICLE - RH
VEHICLE - RH (LT - Load Tray)*
9. Mirror assembly RH
10. Speedo hub
11. Cover petrol
12. Utility box - 50 Ltr
13. Battery with cover
14. Mud guard
15. Load tray Integrated foot step
16. Rope hook
17. Load body complete assembly
* Accessories shown may not be a part of standard equipment * Please select respective model
Know your vehicle
008
1
2
3
4
5
6
7
8
1. Soft top assembly
2. Load tray Integrated Foot Step
3. Spare wheel with cover
4. Petrol Tank
5. Driver back rest
6. Driver seat
7. Hand starter lever
8. Mirror assembly LH
VEHICLE - LH (LT - Load Tray)*
9
10
11
12
13
14
15
16
17

VEHICLE LH
VEHICLE - RH
VEHICLE - RH (PF - Plat Form)**
9. Mirror assembly RH
10. Speedo hub
11. Cover petrol
12. Utility box - 50 Ltr
13. Battery with cover
14. Mud guard
15. Load tray Integrated foot step
16. Load body complete
* Accessories shown may not be a part of standard equipment ** Please select respective model
Know your vehicle
009
1
2
3
4
5
6
7
8
1. Soft top assembly
2. Load tray Integrated Foot Step
3. Spare wheel with cover
4. Petrol Tank
5. Driver back rest
6. Driver seat
7. Hand starter lever
8. Mirror assembly LH
VEHICLE - LH (PF - Plat Form)**
9
10
11
12
13
14
15
16

VEHICLE LH
VEHICLE - RH #
VEHICLE - RH (DAC - Drive Away Chassis)
8. Mirror assembly RH
9. Speedo hub
10. Cover petrol
11. Utility box - 50 Ltr
12. Battery with cover
13. Mud guard
14. Air cleaner assembly
* Accessories shown may not be a part of standard equipment
# Please select respective model
Know your vehicle
010
1
2
3
4
5
6
7
1. Soft top assembly
2. Spare wheel with cover
3. Petrol Tank
4. Driver back rest
5. Driver seat
6. Hand starter lever
7. Mirror assembly LH
#
VEHICLE - LH (DAC - Drive Away Chassis)
8
9
10
11
12
13
14

1. Wiper blade
2. Turn signal lamp
3. Head lamp
4. Position lamp
5. Front brake fluid hose
6. Logo grill
7. Number plate bracket front
8. Wind shield glass
9. Rear view mirror
FRONT VIEW FRONT VIEW
REAR VIEW
REAR VIEW
10. Flushed type Rear Combination Lamp RH
11. Coolant reservoir
12. Mud flap
13. Muffler assembly
14. Rear number plate bracket
15. Chassis mounted adjustable bumper
16. Flushed type Rear Combination Lamp LH
* Accessories shown may not be a part of standard equipment
Know your vehicle
011
9
7
44
1
2
3
5
10
6
8
11
12
13
14
15
16

CONTROL PANEL CONTROL PANEL
1. Glove box LH
2. Clutch operating lever
3. Speaker grill LH
4. Music switch cluster
5. Mobile charger unit
6. Cluster assembly tell tale lamp
7. Fuel level gauge
8. Speaker grill RH
9. Glove box RH
10. Throttle grip
11. Control switch assembly RH
12. Ignition switch
13. Speedometer
14. Petrol choke knob
15. Control switch assembly LH
* Accessories shown may not be a part of standard equipment
Know your vehicle
10
11
12
13
14
15
2
3
5
4
6
78
9
1
012

1. Handle bar
2. Wiper motor
3. Dash board
4. Hand brake control lever
5. Master cylinder assembly
6. Brake pedal
7. Driver seat
DRIVER CABIN - RH
CONTROL SWITCHES - LH
8. Turn signal lamp switch
9. Head lamp ON / PARK / OFF switch
10.Head lamp High / Low beam switch
CONTROL SWITCHES - RH
11. Wiper switch
12. Horn switch
13. Single Start Stop Switch
CONTROL SWITCHES - LH CONTROL SWITCHES - RH
* Accessories shown may not be a part of standard equipment
Know your vehicle
013
DRIVER CABIN - RH
8910 11 12 13
1
2
3
4
5
6
7

Load Body
1. Load body side door latch lever Rear RH
2. Integrated load body foot step
3. 3 Side openable doors
4. Load body mounting - 6 nos.
5. Load body door stopper
6. Rope hook
7. Side door hinges
ENGINE COMPARTMENT TOP VIEW
8. TCI Unit
9. Cap radiator
10. Suppressor cap
11. ISG Control unit
12. Temperature sensor engine
13. Carburettor assembly
14. Gauge oil level
Know your vehicle
014
LOAD Body
ENGINE COMPARTMENT TOP VIEW
* Accessories shown may not be a part of standard equipment
23457
8
10
11
12 13
14
9
16

Here you can familiarize yourself with operation of features provided in your vehicle.
1. Control Key operations
2. Safety Features
3. Operating Features
Accessories provided with the vehicle
1. Tool Kit
2. Owner’s Manual
3 . Chassis Mounted Bumper
4. Idol Stand Kit
5. Driver Cabin Lamp
6. Magazine Holder
7.Water Bottle Holder
8. Head Tube Cover
9. Brake Pedal Foot Rest
10. Spare wheel with cover
11.Battery cover
12. Engine cabin lamp
13 . Rain cover
14. Screw Jack & Lever
15. Canvas soft top
FEATURES IN
YOUR VEHICLE
015

TVS King Kargo comes with a set of two control keys.
This key is used to operate ignition switch, steering lock, glove
box and fuel lid.
1. Ignition switch
The ignition switch has two positions.
OFF: All electrical circuits are turned OFF in this position. Key
can be taken out in this position
ON: In this position the engine can be started. Horn, turn
signal wiper motor and tell tale lamp, can be operated. Key
cannot be taken out in this position
2. Steering lock.
To protect your vehicle from theft, steering lock is provided in
your TVS King Kargo. It is positioned on the steering column,
below the dash board.
To lock the steering,
- Turn the handle bar to extreme right.
- Turn the key in anti-clock direction
- Take out the key
Ignition switch
Control key operations
Features in your vehicle
* Accessories shown may not be a part of standard equipment
Turn handle bar right
Turn the key
anti-clock direction
12
016

Features in your vehicle
3. Fuel tank cap with locking system
Fuel tank cap is provided on the LH side of the vehicle.
To fill the fuel open the fuel tank cap by inserting key and turn
it in anti-clock wise direction and pull outwards.
Key cannot be taken out in this position.
Open the petrol tank cap to fill the fuel.
To lock the lid close the lid and turn the key in clock wise
direction
4. Service door
To open the Service door a latch lever is provided on the
service door. Turn it in anti-clock wise direction to open the
Service door. Direction is engraved in the handle
To lock the service door, place the service door correctly, and
turn the latch lever in clock wise direction. Refer the direction
embossed on the Latch lever.
CAUTION
Use only unleaded petrol. Do not mix 2T oil with petrol.
* Accessories shown may not be a part of standard equipment
3
4
CO
017
Closed Direction
Open Direction

5. Glove boxs
It is provided on the left hand side and right hand side of the
dash board. We can store up to 2.9 liters (Aprox) in each
glow box.
To open the glove box turn the key anti clockwise. Key
cannot be taken out in this position. To lock the utility box
close the lid, turn the key in clock wise direction and take out
key.
Safety features
These features are provided to assist you in safe driving.
6. Switch assembly LH
It is positioned on Handlebar LH
a) Head Lamp Switch
It has three positions explained as follows
 : Head lamp, position lamps, speedometer lamp, tail
lamp and number plate lamp will not glow with switch in this
position though ignition switch may be in ‘ON’ position. and
engine is in running condition.
P : Position Lamp, tail lamp and speedometer lamp
and number plate lamp will glow when switch is in this
position with ignition switch in ‘ON’ though engine is not
running.
Features in your vehicle
* Accessories shown may not be a part of standard equipment
b
ac
5
6
5
CAUTION
Do not keep any valuable things & documents inside glove box
018