twin busch TW SP245 User manual

Operation Manual
1. Important Information
1.1 Hazard Symbols Used in the Manuals
This manual includes the hazard symbols defined below when the operations or maintenance job
involves a potential danger. These symbols describe the level of danger involved in performing a job on
the tool and the precautions to take to avoid the hazard.
1.2 Safety Requirements
Important
Make sure to read, understand, and strictly follow all safety related instructions before operation or
maintenance of this equipment.
Intended Users
This manual is to be made available to all persons who are required to install, configure or service
equipment described herein, or any other associated operation.
Application Area
The equtiment described is intended for machinery production and assembling spare parts. It is used to
press, size, assemble, and rivet small parts and not for other use.
Personnel
Installation, operation and maintenance of the equipment should be carried out by qualified personnel.A
qualified person is someone who is technically competent and familiar with all safety information and
established safety practices with the installation process, operation and maintenance of this equipment;
and with all the hazards involved.
1.3 Safety Instruction
Before maintenance on pressured parts in the machine, you MUST release the pressure in the pressured
system. At the same time, DO NOT stand in the direction facing the charger, the operator should on the
opposite side and remember DO NOT strike, press or transfer until it is discharged.
NOTE: Immediately stop operating the equipment if not working properly. Contact a certified technical
support engineer for repair. The equipment must not be operated without approval from the certified
technical support engineer.

2. Specifications
2.1 Application Area
The machinery described is intended for machinery production and assembling spare parts. It is used to
press, size, assemble, and rivet small parts in process and not for other use.
2.2 Mechanical Information
No.
Item
Unit
Value
1
Capacity
Ton
45
2
Stroke
mm
190
3
Working Range
mm
165~865
4
Gross weight
Kg
310
3. Prepare before using
3.1 Transport
The units are generally too heavy to be moved by hand. Therefore, use the correct transport and
lifting equipment.
Before moving the machine, please make sure to use the proper lifting equipment and follow the
instructions as follows.
3.2 Working Area Conditions
Users should provide enough space for the equipment and the environment should be clean,
non-flammable, corrosive and dust free.
A working area of 1000 mm is to be kept free both in front of and behind the machine while it is in
operation so that it is always easily accessible.

3.3 Unpacking
When unpacking the machine, please make sure to use the proper tools, wear protective clothing, gloves,
and a safety helmet.
Make sure that the product and parts in box are complete and identical with the part list. If not, please
contact the manufacturer.
4. Maintenance
Daily Maintenance
Clean the outside of the press with a dry clean cloth and periodically lubricate the hoist, wheel shaft
assembly, the joints and all moving parts with a light oil.
Check the hydraulic oil
Remove the oil filler nut (on the top of the reservoir, if the oil is not adequate, fill with (ISO6743) hydraulic
jack oil as necessary, then replace the oil filler nut, purge away air from the hydraulic system as
described before.

Part No.
Description
Qty
Part No.
Description
Qty
1
BOLT
4
27
CONNECTOR
1
2
BOLT
10
28
HOSE 2
1
3
SUPPORT
4
29
PUMP ASSY
1
4
BASE
2
30
RETAINING RING
4
5
WASHER
14
31
SMALL ROLLER
3
6
LOCK WASHER
14
32
BOLT
4
7
NUT
14
33
SLEEVE
3
8
POST ASSY
2
34
WIRE ROPE
1
9
LOCK WASHER
10
35
BED FRAME PIN
2
10
NUT
14
36
BED FRAME
1
11
BOLT
6
37
SLEEVE ASSY
2
12
BED FRAME
1
38
BUSHING 2
4
13
BOLT
4
39
RETAINING RING
4
14
RAM ASSY
1
40
WIRE ROPE
1
15
WASHER
4
41
BIG ROLLER
1
16
LOCK WASHER
4
42
HANDLE WINCH
1
17
NUT
4
43
NUT
3
18
PIN
2
44
FISED PLATE
1
19
LOWER CROSS MEMBER
1
45
BOLT
3
20
BOLT
4
46
CONNECTOR
3
21
WASHER
7
47
BLOCKS
2
22
O-RING
4
48
RETAINING RING
4
23
HOSE 1
1
49
SHIELD 1
1
24
PRESSURE GAUGE
1
50
SHIELD 2
1
25
NUT
1
51
SHIELD 3
3
26
NYLON RING
1
52
SHIELD 4
3

Part No.
Description
Qty
Part No.
Description
Qty
P1
BRACKET
1
P28
SCREWS
3
P2
PIN
2
P29
CAPER
3
P3
BIG PUMP CORE
1
P30
RELEASE VALVE
1
P4
PIN
3
P31
O-RING
1
P5
SMALL PUMP CORE
1
P32
RELEASE VALVE SEAT
1
P6
RETAINING RING
1
P33
WASHER
1
P7
PTFE RING
1
P34
SCREWS
1
P8
O-RING
1
P35
LOCK WASHER
1
P9
U-RING
1
P36
U-RING LIMIT
1
P10
PUMP CORE SEAT
1
P37
STEEL BALL
3
P11
O-RING
1
P38
PUMP ASSY
1
P12
WASHER
2
P39
SCREWS
1
P13
HANDLE CONNECTOR
1
P40
WASHER
2
P14
SCREWS
1
P41
WASHER
2
P15
AIR PUMP
1
P42
SCREWS
2
P16
STEEL BALL
3
P43
AIR HOSE
1
P17
SCREWS
5
P44
AIR VALVE
1
P18
WASHER
5
P45
CONNECTOR
1
P19
SPRING
3
P46
R PIN
1
P20
SPRING
2
P47
STEEL BALL
2
P21
VALVE SEAT
2
P48
NYLON RING
1
P22
STEEL BALL SEAT
2
P49
CONNECTOR
1
P23
STEEL BALL SEAT
1
P50
O-RING
1
P24
SPRING
2
P51
HANDLE
1
P25
SPRING
1
P52
HOSE
1
P26
SCREWS
2
P53
CONNECTOR
1
P27
O-RING
3

Part No.
Description
Qty.
Part No.
Description
Qty.
R01
PIN
2
R10
VALVE ROD
1
R02
RAM
1
R11
NYLON RING
1
R03
SPRING
2
R12
SCREW
1
R04
CONNECT
1
R13
PISTON
1
R05
O RING
2
R14
NUT
1
R06
SEAL RING
1
R15
O RING
1
R07
PISTON CAP
1
R16
SPRING PLATE
1
R08
SPRING
1
R17
Serrated Saddle
1
R09
BALL
1
R18
SCREW
1