twin busch TWSP245 Guide

TW-SP245 MANUAL
state: 14.03.2019 page 2of 12
Table of contents
1. Important Information 2
2. Specification 3
3. Prepare before using 3
4. Maintenance 4
5. Spare parts 6
6. CE-certificate 11
Operation Manual
1. Important Information
1.1 Safety Information
1.1.1 Hazard Symbols Used in the Manuals
This manual includes the hazard symbols defined below when the operations or
maintenance job involves a potential danger. These symbols describe the level of danger
involved in performing a job on the tool and the precautions to take to avoid the hazard.
1.1.2 Safety Requirements
Important
Make sure to read, understand, and strictly follow all safety related instructions before
operation or maintenance of this equipment.
Intended Users
This manual is to be made available to all persons who are required to install, configure or
service equipment described herein, or any other associated operation.
Application Area
The machinery described is intended for machinery production and assembling spare parts.
It is used to press, size, assemble, rivet small parts in process and not for other use.
Personnel
Installation, operation and maintenance of the equipment should be carried out by qualified
personnel. A qualified person is someone who is technically competent and familiar with
all safety information and established safety practices with the installation process,
operation and maintenance of this equipment; and with all the hazards involved.

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1.1.3 Safety Instruction
1. Before maintenance pressured parts in the machine, you MUST release the pressure in
the pressured system. At the same time, DO NOT stand in the direction facing the charger,
the operator should on the opposite side and remember DO NOT strike, press or transfer
until it is discharged.
2. When it is necessary to exchange die after running, operators should wear glove or use
tools to operate avoid being hurt.
NOTE: Immediately stop operating the equipment if not working properly. Contact a
certified technical support engineers for repair. The equipment must not be operated
without approval from the certified technical support engineer.
2.Specification
2.1 Application Area
The machinery described is intended for machinery production and assembling spare parts.
It is used to press, size, assemble, rivet small parts in process and not for other use.
2.2 Mechanical part
No.
Item
Unit
Value
1 Capacity Ton 45
2 Stroke mm 190
3 Working Range mm 165~865
4 Gross weight Kg 310
3.Prepare before using
3.1 Transport
The units are generally too heavy to be moved by hand. Therefore, use the correct
transport and lifting equipment.
During moving the machine, please make sure to use the proper lifting equipment and
follow the instructions as follows.

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3.2 Working Area Conditions
Users should provide enough space for the equipment and the environment should be
clean, non-flammable, corrosive and dust free.
A working area of 1,000mm is to be kept free both in front of and behind the machine while
it is in operation so that it is always easily accessible.

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3.3 Unpacking & Check
When open the packing, please make sure to use the proper tools, wear protective cloth,
gloves, safety helmet
Make sure that the product and parts in box should be complete and identical with the part
list. If not, please contact with the manufacturer in time.
4. Maintenance
Maintenance should be acted before daily working every day.
Clean the outside of the press with dry, clean and soft cloth and periodically lubricate the
hoist, wheel shaft assembly, the joints and all moving parts with a light oil in normal service.
DO NOT allow lubricant to heel block nor frame of shop press.
When not in use, store the press in a dry location with ram and piston fully retracted.
When press efficiency drops, purge away air from the hydraulic system as described
before.
Check the hydraulic oil: remove the oil filler nut (on the top of the reservoir, if the oil is not
adequate, fill with 22＃（ISO6743）hydraulic jack oil as necessary, then replace the oil
filler nut, purge away air from the hydraulic system as described before.
The equipment must not be repaired or changed spare parts by whom without approval
from the certified technical support engineer.

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5. Spare parts
5.1 Exploded views

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5.2 spare parts list
Part No. Description Qty Part No. Description Qty
1
BOLT
4
27
CONNECTOR
1
2
BOLT
10
28
HOSE 2
1
3
SUPPORT
4
29
PUMP ASSY
1
4
BASE
2
30
RETAINING RING
4
5
WASHER
14
31
SMALL ROLLER
3
6
LOCK WASHER
14
32
BOLT
4
7
NUT
14
33
SLEEVE
3
8
POST ASSY
2
34
WIRE ROPE
1
9
LOCK WASHER 10
35
BED FRAME PIN 2
10
NUT
14
36
BED FRAME
1
11
BOLT
6
37
SLEEVE ASSY
2
12
BED FRAME
1
38
BUSHING 2
4
13
BOLT
4
39
RETAINING RING
4
14
RAM ASSY
1
40
WIRE ROPE
1
15
WASHER
4
41
BIG ROLLER
1
16
LOCK WASHER
4
42
HANDLE WINCH
1
17
NUT
4
43
NUT
3
18
PIN 2
44
FISED PLATE 1
19
LOWER CROSS MEMBER 1
45
BOLT 3
20
BOLT
4
46
CONNECTOR
3
21
WASHER
7
47
BLOCKS
2
22
O-RING
4
48
RETAINING RING
4
23
HOSE 1
1
49
SHIELD 1
1
24
PRESSURE GAUGE
1
50
SHIELD 2
1
25
NUT
1
51
SHIELD 3
3
26
NYLON RING
1
52
SHIELD 4
3
Part No. Description Qty Part No. Description Qty
P1
BRACKET
1
P28
SCREWS
3
P2
PIN
2
P29
CAPER
3
P3
BIG PUMP CORE
1
P30
RELEASE VALVE
1
P4
PIN
3
P31
O-RING
1
P5
SMALL PUMP CORE
1
P32
RELEASE VALVE SEAT
1
P6
RETAINING RING
1
P33
WASHER
1
P7
PTFE RING
1
P34
SCREWS
1
P8
O-RING
1
P35
LOCK WASHER
1

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P9
U-RING
1
P36
U-RING LIMIT
1
P10
PUMP CORE SEAT
1
P37
STEEL BALL
3
P11
O-RING
1
P38
PUMP ASSY
1
P12
WASHER
2
P39
SCREWS
1
P13
HANDLE CONNECTOR
1
P40
WASHER
2
P14
SCREWS
1
P41
WASHER
2
P15
AIR PUMP
1
P42
SCREWS
2
P16
STEEL BALL
3
P43
AIR HOSE
1
P17
SCREWS 5
P44
AIR VALVE 1
P18
WASHER 5
P45
CONNECTOR 1
P19
SPRING
3
P46
R PIN
1
P20
SPRING
2
P47
STEEL BALL
2
P21
VALVE SEAT
2
P48
NYLON RING
1
P22
STEEL BALL SEAT
2
P49
CONNECTOR
1
P23
STEEL BALL SEAT
1
P50
O-RING
1
P24
SPRING
2
P51
HANDLE
1
P25
SPRING
1
P52
HOSE
1
P26
SCREWS
2
P53
CONNECTOR
1
P27
O-RING 3
Part No.
Description
Qty.
Part No.
Description
Qty.
R01
PIN
2
R10
VALVE ROD
1
R02
RAM
1
R11
NYLON RING
1
R03
SPRING
2
R12
SCREW
1
R04
CONNECT
1
R13
PISTON
1
R05
O RING
2
R14
NUT
1
R06
SEAL RING
1
R15
O RING
1
R07
PISTON CAP
1
R16
SPRING PLATE
1
R08 SPRING 1 R17
Serrated
Saddle
1
R09
BALL
1
R18
SCREW
1

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TW-SP245 MANUAL
state: 14.03.2019 page 12 of 12