Tyco fire suppression & building products Ansul aquasonic User manual

AQUASONIC WATER-ATOMIZING

FIRE SUPPRESSION SYSTEM

Design, Installation, Recharge, and Maintenance Manual

AQUASONIC WATER-ATOMIZING FIRE SUPPRESSION SYSTEM

Design, Installation, Recharge and Maintenance Manual

(Order No. PN437205)

ANSUL

AQUASONIC WATER-ATOMIZING ENGINEERED FIRE SUPPRESSION SYSTEM

DESIGN, INSTALLATION, RECHARGE AND MAINTENANCE MANUAL

ANSUL PART NO. 437205

MARCH 1, 2010

Form No. Pages

I. COMPONENTS 1-1 – 1-36

50 US Gallon (189.3 L) Water Tank Assembly F-2010032 1-1

CV-98 Valve/Cylinder Shipping Assembly F-2010033 1-2

Cylinder Bracketing F-2010034 1-3

AUTOPULSE Control System F-2010035 1-4

ANSUL AUTOMAN II-C Releasing Device F-2010036 1-5

Remote Actuator (Optional) F-2010037 1-6

Booster Actuator F-2010038 1-7

HF Electric Actuator F-2010039 1-8

Lever Release Actuator F-2010082 1-9

Flexible Discharge Bend F-2010040 1-10

Water Tank Pressurization Hose and Fitting F-2010041 1-11

Header Vent Plug F-2010042 1-12

Header Safety Burst Disc F-2010043 1-13

Actuation Components F-2010044 1-14

Check Valves F-2010045 1-15

Relief ValveF-2010046 1-16

Vent Poppet F-2010047 1-17

Pressure Switch – DPST F-2010048 1-18

Pressure Switch DPDT – Explosion-Proof F-2010049 1-19

Pressure Switch – 3PST F-2010050 1-20

Pressure Trip F-2010051 1-21

Water Tank Relief Valve F-2010052 1-22

System Shut-Off Valves F-2010053 1-23

Nitrogen Discharge Regulators F-2010054 1-24

Water Pressure Regulator F-2010055 1-25

Atomizer F-2010056 1-26

Pneumatic Selector Valve F-2010057 1-27

Electric Selector Valves F-2010058 1-28

Nameplate – AQUASONIC SYSTEM (US) F-2010059 1-29

Nameplate – AQUASONIC SYSTEM (EMEA) F-2010060 1-30

Nameplate – Main F-2010061 1-31

Nameplate – RESERVE F-2010062 1-32

Warning Plate – Inside Room With Alarm F-2010063 1-33

Warning Plate – Outside Room Without Alarm F-2010064 1-34

Pressure Test Assembly F-2010065 1-35

Check Valves F-2010158 1-36

Table of Contents

3-1-2010 Page 1

Table of Contents

Page 2 3-1-2010

Form No. Pages

II. GENERAL INFORMATION 2-1 – 2-10

Spray Characteristics 2-1

Approvals 2-2

Pendent Mounting of Atomizer 2-2

Sidewall Mounting of Atomizer 2-2

Typical Operation Sequence 2-2

Types of Actuation 2-2

Electrical 2-2

Mechanical 2-2

Pneumatic 2-2

Types of Detection 2-3

Electronic Control Panel 2-3

Electric Releasing Device 2-3

System Limitations 2-3 – 2-9

AQUASONIC Atomizer 2-3

AQUASONIC Atomizer Placement and Obstructions Usage 2-3

Discharge Path 2-4

Obstruction Allowances 2-4 – 2-5

Sample Calculation Procedure 2-6

AQUASONIC Atomizer Parameters 2-6 – 2-9

Pendent (Downward) Position 2-6

Sidewall Position 2-6 – 2-7

Application of Pendent Constraints 2-7 – 2-8

Rectangular Array 2-7

Triangular Array 2-7 – 2-8

Application of Sidewall Constraints 2-8 – 2-9

Sidewall Mounted Atomizers 2-9

Control of Run-Off 2-9

Ventilation and Leakage 2-9

Relief Venting 2-10

III. PLANNING 3-1 – 3-2

Initial General Information 3-1

Hazard Information 3-1

Supply Requirements 3-1 – 3-2

Atomizer Placement Requirements 3-2

Actuation and Alarm Requirements 3-2

Planning for Regulator Setting Procedure 3-2

Table of Contents

3-1-10 Page 3

Form No. Pages

IV. DESIGN 4-1 – 4-14

Step No. 1 – Determine the Floor Area and Gross Volume of the Room 4-1

Step No. 2 – Determine the Minimum Number of Atomizers Required 4-1

Step No. 3 – Verify Atomizer Array Placement 4-2

Step No. 4 – Determine Location of System Supply 4-2

Step No. 5 – Sketch Pipe Routing 4-2

Water Calculation Procedure 4-3 – 4-4

Piping and Fitting Notes 4-3

Step No. 6 – Determine Total Atomizer Pressure (TAP) 4-5 – 4-7

Step No. 7 – Select Appropriate Atomizer Assembly 4-8

Step No. 8 – Determine Volume of Water Supply Required 4-8

Step No.9 – Determine Number of Water Tanks Required 4-9

Step No. 10 – Determine Atomizer Pressure Loss 4-11 – 4-13

Step No. 11 – Determine Regulator Flowing Set Pressure 4-13

Step No.12 – Select the Appropriate Regulator 4-13

Step No. 13 – Determine the Number of Nitrogen Cylinders 4-13

Step No. 14 – Complete Layout of the System 4-13

Step No.15 – Create a Bill of Materials 4-13

Step No.16 – Create Installation Drawings 4-14

V.INSTALLATION 5-1 – 5-14

General Information 5-1

Nitrogen Cylinder Installation 5-1 – 5-4

Bracketing Without Uprights – Double Row 5-2

Bracketing With Uprights – Back-To-Back 5-2

Bracket With Uprights – Double Row Back-To-Back 5-3

Water Tank Installation 5-4

Atomizer Installation 5-4

Releasing Devices 5-5

General Piping Requirements 5-5

Pipe Assembly 5-5

Hanger Requirements 5-5

Actuation Piping 5-5 – 5-6

Actuation Pipe,Tubing, and Fitting Requirements 5-5

Installation of Actuation Piping 5-6

High Pressure Manifold and Regulator 5-6 – 5-7

High Pressure Pipe and Fitting Requirements 5-6

Installation of High Pressure Manifold and Regulators 5-6 – 5-7

Discharge Piping (After Regulators) 5-7 – 5-10

System Piping, Tubing, and Fitting Requirements 5-7

Installation of Water Tank Pressurization Piping 5-8

Installation of Water Discharge Piping 5-8

Installation of Nitrogen Discharge Piping 5-9

Setting the Regulator 5-9 – 5-10

Table of Contents

Page 4 3-1-2010

Form No. Pages

V. INSTALLATION (Continued)

Installing Detection/Actuation System 5-10

AUTOPULSE with Electric Actuator 5-10

AUTOPULSE with ANSUL AUTOMAN II-C with Pneumatic Actuation 5-10

Installing Actuator 5-11 – 5-13

Pneumatic Actuation for CV-98 Valve 5-11

Electric Actuator 5-11

Installing the Booster Actuator 5-11

Installing the HF Actuator 5-11

Wiring for HF Actuator to AUTOPULSE Control Panel 5-11

Stacking Actuator 5-12

Installing Remote Pneumatic Actuators 5-12

Electric Pull Station to AUTOPULSE Control Panel 5-12

Installing Accessories 5-12 – 5-13

Alarms 5-12

Pressure Trip 5-13

Pressure Switch 5-13

Ventilation 5-13

Fill Water Tanks 5-13

VI. TESTING AND PLACING IN SERVICE 6-1 – 6-2

Testing 6-1

Testing Electric Detection/Actuation System – AUTOPULSE

Control System – CV-98 Valve/HF Actuator/Booster Actuator 6-1

Testing Electric Detection System – ANSUL AUTOMAN II-C Release 6-1

Placing In Service 6-1 – 6-2

Step No. 1 – Prepare System Actuation Devices 6-1 – 6-2

ANSUL AUTOMAN II-C 6-1

Remote Pneumatic Actuator 6-2

Step No.2 – Open Valves 6-2

Step No.3 – Nitrogen Cylinder Pressure 6-2

Step No. 4 – Inform Personnel 6-2

Discharge Test 6-2

VII. INSPECTION 7-1 – 7-2

VIII. MAINTENANCE 8-1 – 8-6

Table of Contents

3-1-10 Page 5

Form No. Pages

IX. RESETTING AND RECHARGE 9-1 – 9-4

Clear Electrical Equipment 9-1

Check Electrical and Mechanical Equipment 9-1 – 9-2

Piping and Atomizers 9-1

Selector Valves 9-1

Electric Detection System 9-1 – 9-2

Pressure Switch 9-2

Place System Back in Service 9-2 – 9-4

Recharge Water Tank 9-2

Recharge Nitrogen Cylinders 9-2 – 9-3

Remote Pneumatic Actuation 9-3

Lever Actuator 9-3

Electric Manual Pull Station 9-4

Replace ANSUL AUTOMAN II-C Cartridge 9-4

Resetting the HF Actuator 9-4

Resetting the Booster Actuator 9-4

X. APPENDIX

Appendix A – Selector Valves A1 – A12

Appendix B – European Cylinder, Bracketing, and Manifold Installation B1 – B4

Appendix C – Main and Reserve Systems C1 – C2

Appendix D – Typical Examples D1 – D25

The AQUASONIC System agent tank is a 50 US gal (189 L)

capacity water tank featuring a 0.17 in. (4.3 mm) thick

ASME pressure vessel that is certified to 150 psi (14.8 bar).

This vessel is both ASME and 97/23/EC (PED) CE marked.

The tank features a 2 in. (5.1 cm) fill opening; the tank also

has an outlet that is positioned for optimal flow, containing a

Ystrainer which will reduce the number of foreign particles

in the water stream reaching the atomizers. The tank is

constructed from 304L stainless material to help ensure

rust-free performance.

Note: Mounting feet will accept up to a 1/2 in. (12 mm)

diameter bolt.

Part No. 437340

System Components

3-1-10 Page 1-1

50 US Gallon (189.3 L) Water Tank Assembly

008471

“Y”

STRAINER

FILL/

PRESSURIZATION

PORT

WATER LINE

SHUT-OFF

VALVE (BLACK)

HEIGHT TO

CENTER OF

PIPE

CONNECTION

63.5 IN. (1.61 m)

DISCHARGE

PORT

14.5 IN. (0.37 m)

SQUARE

PATTERN FOR

MOUNTING

FEET

Description

The cylinder is factory filled with nitrogen to a nominal pres-

sure of 2900 psi (200 bar). Multiple cylinders can be mani-

folded together to obtain the required quantity of nitrogen. The

cylinder valve can be actuated electrically, pneumatically,

and/or manually with approved valve actuation components.

All valves are equipped with an anti-recoil feature.

The cylinders are shipped with a maintenance record card

and protective shipping cap attached to the threaded neck

of each cylinder. This cap entirely encloses and protects the

valve while in shipment.

CV-98 INERGEN Valve

The CV-98 valve has a ten (10) year warranty. The valve

requires no internal maintenance.The valve is sealed

closed and must not be disassembled. If there is ever a

malfunction of the CV-98 valve, the complete valve must be

sent back to ANSUL for warranty replacement. If the exter-

nal seal is broken, the warranty is voided.

Note: Use Flexible Discharge Bend, PartNo. 427082, when attaching

valveto supply pipe or manifold.

System Components

3-1-10 Page 1-2

CV-98 Valve / Cylinder Shipping Assembly

Component Material Approvals

Cylinder Steel Meets DOT 3AA3000

or EN1964-2

Valve Brass

Safety Relief Valve Brass

Valve/Cylinder — FM Approved

Assembly

Shipping Cap Steel

Shipping Standardized Approximate Amount Dimension Dimension

Assembly Cylinder N2Capacity Weight of N2A B

Part No. ft3(m3) lb (kg) lb (kg) in. (cm) in. (cm)

DOT437166 575 (16.3) 322 (146) 41.1 (18.6) 68.5 (174.0) 11.0 (27.9)

TPED 21741 561 (16.0) 229 (104) 40.0 (18.2) 68.0 (172.7) 10.5 (26.7)

PRESSURE

GAUGE

SAFETY

RELIEF

VALVE

002252

VALVE

HEIGHT TO OUTLET

CENTER

002251

RECORD

TAG

PRESSURE

GAUGE

CYLINDER

SHIPPING CAP

VALVE SHIPPING CAP

System Components

3-1-10 Page 1-3

Cylinder Bracketing

Description

The cylinder bracketing is designed to rigidly support the

installed nitrogen agent cylinders. The bracketing compo-

nents are constructed of heavy structural steel. Bracket

assemblies are available in modules for two to six cylinders

and can also be connected together for any combination

over six. Bracketing can be assembled to support single row,

double row or back-to-back rows of cylinders. Bracketing

components are painted with a red enamel coating. Uprights

and back frame assemblies can be bolted or welded

together, whichever makes the installation more

convenient.

Component Material Approvals

Bracketing Steel FM Approved

Shipping Assembly

Part No. Description

45122 575 ft3(16.3 m3)cylinder strap (single cylinder)

45245 575 ft3(16.3 m3)cylinder channel with nuts and bolts (single cylinder)

79638 Back frame assembly (2 cylinder)

79639 Back frame assembly (3 cylinder)

79640 Backframe assembly (4 cylinder)

79641 Back frame assembly (5 cylinder)

79642 Back frame assembly (6 cylinder)

73257 Upright, for 575 ft3(16.3 m3)cylinders (used either for right side, left side or center

(center upright required when connecting seven or more cylinders in a row))

73553 Single row or back-to-back row bracket foot (left side)

73554 Single row or back-to-back row bracket foot (right side)

73555 Double row bracket foot (left side)

73556 Double row bracket foot (right side)

418508 Center upright foot

79413 Connector (required to hook together back frames for seven or more cylinders)

418502 13 in. (33.0 cm) carriage bolt with nut (for single row 575 ft3(16.3 m3)cylinders)

418503 27 in. (68.6 cm) carriage bolt with nut (for double row 575 ft3(16.3 m3)cylinders)

73091 Cylinder clamp (2 cylinders)

73092 Cylinder clamp (3 cylinders)

71683 Weigh rail support – single row

71682 Weigh rail support – double row

71684 Weigh rail support – back-to-back rows

423027 Weigh rail supportback-to-back double row

Multi-Cylinder Single Cylinder

UPRIGHT

BACK FRAME

CYLINDER CLAMP

CARRIAGE BOLT

WITH NUT

RIGHT

BRACKET FOOT

LEFT

BRACKET FOOT

CHANNEL

002200

CLAMP

WEIGH

RAIL SUPPORT

Description

The AUTOPULSE Control System provides a range of

features and benefits, ranging from simple detection

through counting circuits.

Several models of the AUTOPULSE Control System are

available depending on the type of hazard being protected.

Refer to the ANSUL Detection and Control Application

Manual for detailed information concerning all AUTOPULSE

Control Systems.

System Components

3-1-10 Page 1-4

AUTOPULSE Control System

002195

The ANSUL AUTOMAN II-C Releasing Device consists of a

metal enclosure which contains a spring-loaded puncture

pin release mechanism, actuation cartridge, electrical

circuitry, and an input/output terminal strip for making elec-

trical connections. The ANSUL AUTOMAN II-C Releasing

Device provides automatic pneumatic actuation of the

AQUASONIC System. When wired to an AUTOPULSE

Control System, it will provide supervised electric detection

and release. The ANSUL AUTOMAN II-C Releasing Device

also provides manual actuation using the strike button on

the release enclosure or with the optional remote manual

cable pull station. When an AUTOPULSE Control System is

used, manual actuation is accomplished using an electric

manual pull station.

The ANSUL AUTOMAN II-C Releasing Device requires an

LT-10-R nitrogen cartridge for system actuation. Cartridge

must be ordered separately.

Part No. Description

______ _________

17728 ANSUL AUTOMAN II-C Releasing Device

Shipping Assembly

35623 ANSUL AUTOMAN II-C Explosion/Weather-

Proof Releasing Device Shipping Assembly

(24 VDC)

32525 ANSUL AUTOMAN II-C Explosion/

Weather-Proof Releasing Device Shipping

Assembly (120 VAC)

32526 ANSUL AUTOMAN II-C Explosion/

Weather-Proof Releasing Device Shipping

Assembly (240 VAC)

423423 LT-10-R Nitrogen Cartridge Shipping Assembly

(order separately)

428449 TPED Approved LT-10-R Nitrogen Cartridge

Shipping Assembly (order separately)

423435 LT-30-R Nitrogen Cartridge Shipping Assembly

(order separately)

428441 TPED Approved LT-30-R Nitrogen Cartridge

Shipping Assembly (order separately)

26310 Cocking Lever (order separately)

435852 ANSUL AUTOMAN II-C Releasing Device

Mounting Bracket

436285 ANSUL AUTOMAN II-C Explosion/Weather-

Proof Releasing Device Mounting Bracket

System Components

3-1-10 Page 1-5

ANSUL AUTOMAN II-C Releasing Device

LT-10-R

CARTRIDGE

000442

The remote actuator is a device that allows for system actu-

ation from a location either near or far from the

AQUASONIC System Supply. Two types of actuators are

offered. One requires an LT-10-R nitrogen cartridge, and the

other requires an LT-30-R nitrogen cartridge. When actu-

ated, the cartridges will supply pressure to the CV-98 valve

pilot actuation port on the pilot cylinder, allowing nitrogen to

flow. Cartridge must be ordered separately.

Part No. Description

______ _________

32743 Remote Actuator Shipping Assembly – LT-10-R

32746 Remote Actuator Shipping Assembly – LT-30-R

423423 LT-10-R Nitrogen Cartridge Shipping Assembly

(order separately)

428449 TPED Approved LT-10-R Nitrogen Cartridge

Shipping Asembly (order separately)

423435 LT-30-R Nitrogen Cartridge Shipping Assembly

(order separately)

428441 TPED Approved LT-30-R Nitrogen Cartridge

Shipping Assembly (order separately)

Maximum Combined Length of Actuation Piping

1/4 in. 1/4 in. Stainless Steel

Cartridge Schedule 40 Piping Tubing (0.028 in. wall)

________ ________________ _________________

LT-10-R 50 ft (15 m) 150 ft (46 m)

LT-30-R 150 ft (46 m) 450 ft (137 m)

System Components

3-1-10 Page 1-6

Remote Actuator (Optional)

008463

System Components

3-1-10 Page 1-7

Booster Actuator

Description

The Booster Actuator, Part No. 428949, is used when elec-

tric actuation is required on the 1 in. selector valve, 2 in.

selector valve, or the CV-98 cylinder valve. The actuator

mounts directly to the component and then an HF electric

actuator mounts to the top of the booster actuator.

The Booster Actuator requires resetting after actuation. A

Reset Tool, Part No. 429847, is available for this use.

006037

Ø2.50

3.025

11/4 – 18 UNEF

11/8 – 18 UNEF

Component Material Approvals

Booster Stainless Steel FM Approved

Actuator and Brass

Description

Electrical actuation is accomplished by an HF electric

Actuator, Part No. 73327, interfaced through an

AUTOPULSE Control System. This actuator can be used in

hazardous, indoor environments where the ambient temper-

ature range is between 0 °F to 130 °F (–18 °C to 54 °C).

The HF electric actuator meets the requirements of N.E.C.

Class I, Div. 1, Groups B, C, D and Class II, Div. 1, Groups

E, F, G. A maximum of two HF electric actuators can be

used on a single AUTOPULSE release circuit. When utiliz-

ing only one HF electric actuator, an in-line resistor, Part

No. 73606, is required in the supervised release circuit.

In auxiliary or override applications, a manual-local override

valve actuator or a manual cable pull actuator can be

installed on top of the HF electric actuator by removing the

safety cap.

An arming tool, Part No. 75433, is required to reset the

actuator after operation. The actuator contains a standard

1/2 in. threaded female straight connector for electrical

conduit hookup.

Technical Information

Nominal Voltage: . . . . . . . . . . 12 VDC @ 0.57 amps

Rated Voltage:

Minimum: . . . . . . . . . . . . . . . . . . . 12.0 VDC

Maximum: . . . . . . . . . . . . . . . . . . . 14.0 VDC

Thread Size/Type: . . . . . . . . 1/2 in. straight female for

electrical conduit hookup

Material:

Body: . . . . . . . . . . . . . . . . . . . . . . . . Brass

Plunger: . . . . . . . . . . . . . . . . . Stainless Steel

FM Approved

System Components

3-1-10 Page 1-8

HF Electric Actuator

41/2 IN.

(114 mm)

21/4 IN.

(57 mm)

006361

11/4 – 18

System Components

3-1-10 Page 1-9

Description

The manual lever release actuator provides a manual

means of actuating cylinder valves and selector valves. This

can be accomplished by direct manual actuation of its pull

lever or cable actuation when used in conjunction with a

remote manual pull station. When used with a remote man-

ual pull station, the pull station must contain the compo-

nents necessary to meet the actuator lever traveling

requirements of 7 in. (178 mm).

The actuator is shipped with ring pin and chain attached. If

the ring pin is not required, it must be removed. Failure to

remove the ring pin/chain assembly will prevent system

actuation if a remote cable pull actuation system is

employed and the ring pin is accidentally installed in the

actuator.

Four actuators are available. Each is designed for a specific

component.

Note: For use with systems without selector valves.

Lever Release Actuator

Component Material Approvals

All Manual Brass with UL Listed

Cable-pull Stainless Steel Pin FM Approved

Actuators

37/8 IN.

(9.8 cm)

DEPTH: 3 7/8 IN. (7.6 cm)

37/8 IN.*

(9.8 cm)

000897

* Add 1 9/16 in. (3.9 cm) to height when lever is in the straight up position.

Shipping

Assembly

Part No. Description

423309 Lever Release (1 1/8-18 mounting

thread) – Mounts directly to a CV-98

cylinder valve for service and

installation only. Do not use for

actuation in final system configuration.

70846 Lever Release (1 1/4-18 mounting

thread) – Mounts directly to

an HF electric actuator.

System Components

3-1-10 Page 1-10

Flexible Discharge Bend

Description

The valve Flexible Discharge Bend (Part No. 427082) is a

5/8 in. (1.59 cm) ID extra-heavy flexible hose which

connects the valve discharge outlet to the fixed piping or

header manifold. The discharge bend has a special female

thread for connecting to the valve outlet and a male 1/2 in.

NPT thread for connecting to the fixed piping or manifold.

The discharge bend will withstand a pressure of 9000 psi

(621 bar). Its flexible connection allows for easy alignment

of multiple cylinder banks to fixed piping. Each bend has a

built-in check valve that prevents loss of agent should the

system discharge while any cylinder is removed.

The equivalent length of this hose is equal to 18 ft (5.5 m)

of 1/2 in. Sch. 40 pipe.

Shipping Assembly

Part No. Description

427082 Flexible discharge bend

42430 Washer

Thread Size/Type

Component Material Valve End Manifold End Approvals

5/8 in. Flexible SAE 100 R2 Special to 1/2 in. NPT Male UL Listed (EX-4510)

Discharge Bend Type ATmate with FM Approved

CV-98 Valve

18 7/8 IN.

(47.9 cm)

MANIFOLD/END

000658

1/2 IN. NPT

MALE COUPLING

FEMALE ADAPTOR

(BRASS)

VALVE END

CHECK

WASHER

SWAGE ON

The water tank pressurization hose (Part No. 72584) is a

1/2 in. diameter flexible hose which connects the water tank

to the regulated water tank pressurization piping. This

allows for easy removal of the water tank fill connection for

tank inspection and filling.

The swivel adaptor (Part No. 25582) provides a swivel

connection which allows installation of the hose without

twisting the hose.

System Components

3-1-10 Page 1-11

Water Tank Pressurization Hose and Fitting

008472

008473

29.18 IN.

(74.1 cm)

Part No. 25582 – Swivel Adapter Union

Part No. 72584 – Hose Assembly

System Components

3-1-10 Page 1-12

Header Vent Plug

Description

The header vent plug is used to release low pressure build-

up that may occur in a closed system. The header vent plug

must be installed on every high pressure manifold where

cylinders are connected. The header vent plug must be

installed on the cylinder sides of the check valves on both

main and reserve systems to relieve any pressure that may

leak past the check valve and accidentally actuate the

reserve system while the main system is discharging.

Shipping Assembly

Part No. Description

437353 Header vent plug

Component Material Thread Size/Type Approvals

Vent Plug Body: 1/4 in. NPT Male FM Approved

Brass

Spring:

Bronze

Seal:

Neoprene

008485

1.69 IN.

(43 mm)

1.50 IN.

(38 mm)

0.71 IN.

(18 mm)

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