TYROLIT Hydrostress WSE2226 User manual

Operating Instructions
Control unit WSE2226
Index 000
Original operating instructions
10991502 en / 13.08.2015

Page 2
TYROLIT Hydrostress AG
Witzbergstrasse 18
CH-8330 Pfäkon
Switzerland
Tel. [phone]
Fax [phone]
Congratulations!
With a Hydrostress unit from TYROLIT, you have chosen a tried and tested piece of equipment
which has been designed and built to leading technical standards. Only genuine TYROLIT Hy-
drostress replacement parts can guarantee quality and interchangeability. If maintenance work
is neglected or carried out inexpertly we will be unable to honour our warranty obligations. Any
repair work must be carried out by trained personnel only.
Our after sales service is available to help ensure that your TYROLIT Hydrostress units remain in
perfect working order.
We hope that working with your TYROLIT unit will be a satisfying and fault-free experience.
TYROLIT Hydrostress
Copyright © TYROLIT Hydrostress

TYROLIT Hydrostress AG
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Safety
DANGER
Failure to comply with the safety instructions in the «Safety Manuals / System Manuals» may re-
sult in serious injuries or even death.
XMake sure that the «Safety Manuals / System Descriptions» for the relevant type of saw have
been fully read and understood.
DANGER
Death or serious injury can be caused by sudden start-up of the machine.
XBefore switching on the system, ensure that no other persons are present in the danger ar-
eas.
XSwitch the system o before connecting or disconnecting cables.
XOn leaving the system switch o and make safe so that it cannot be switched on again.
Death or serious injury as a result of the sawing machine continuing to run after an acci-
dent.
XEnsure that the EMERGENCY STOP button can be reached quickly.
Electric shock from live cables and connectors.
XSwitch o the control unit WSE2226 before connecting or disconnecting cables.
XEnsure that the power supply is earthed and tted with a residual current operated protec-
tive device (FI Type B) with a maximum residual current of 30mA.
Risk of re due to incorrect mains voltage.
XMake sure that the mains voltage and mains frequency correspond with the mains settings
of control unit WSE2226.
Action in an emergency
XPress the EMERGENCY STOP button on the remote controller.
If the EMERGENCY STOP has been activated on the radio remote controller, the LED pilot lamp
ashes quickly.
In an emergency the sawing machine can be also switched o using the main switch of control
unit WSE2226.
Emergency Stop
1
1.1

TYROLIT Hydrostress AG
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Description
Main components Control unit
Main components Control unit
1 Operating hours counter 8 Main motor connection
2 Main switch 9 Name plate
3 Feed motor connection 10 Indicator lights
4 Remote controller connection 11 Mains system selection button
5 Mains connector 12 Reset button
6 Water nipple / water inlet 13 Radio remote controller
7 Water connection / water outlet
Main components of radio remote controller
Main components of remote controller
1 Feed potentiometer 8 Pulse switch Control unit
2 On / O Main motor 9 EMERGENCY STOP
3 Main motor potentiometer 10 Indicator lights
4 Water On / O 11 Warning light (radio & battery)
5 Diameter selector switch 12 Position lock switch (Traverse feed)
6 Traverse feed joystick 13 Casing
7 Starter switch
2
2.1
2.2

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Remote controller
The remote controller can be replaced by an accumulator or a battery operated radio remote
controller. The remote controller can also be operated using a cable.
Radio remote controller
The transmitter and receiver are a pair of matched units. They cannot be used with other devices.
Transmitter = radio remote controller
Receiver = control unit
Remote controller
Operating modes
Rechargeable battery operation:
The interchangeable rechargeable battery is inserted in the base of the casing. The operating
period with a fully charged battery is approximately 12 hours. A shorter operating period can
be expected at low temperatures. The reception distance is 25 m.
Battery operation:
The battery holder is included in the scope of supply and allows operation with three 1.5 V AA
batteries. The reception distance is 25 m.
Cable operation:
The cable insert is included in the scope of supply and allows connection of the remote control-
ler to the control unit WSE2226. The cable length is 10m. Cable operation makes it possi-
ble to work in areas where radio operation is not allowed (e.g. hospitals).
With cable operation all control signals are transmitted via the power cable.
The rechargeable/ordinary battery holders may not be inserted in the base of the casing during
cable operation.
2.3
2.4

TYROLIT Hydrostress AG
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Accessories for remote controller
The battery charger is exclusively for recharging the interchangeable rechargeable battery. The
battery holder must not be inserted.
Accessories
1 2x Interchangeable rechargeable batteries No. 10984306
2 Rechargeable battery charger No. 10984305
Rechargeable battery charger with
10-30 VDC connection
No. 10984840
3 Remote control cable No. 10991362
4 Battery holder No. 10984307
5 Key No. 10984309
During cable operation no interchangeable rechargeable battery or battery holder must be in-
serted into the remote controller.
2.5

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Connections
Connecting remote controller and motor connections
9The control unit is isolated from the power supply
9Connectors/plugs are clean
9Cables are undamaged
X
Connecting the mains and water supply
9The power supply is earthed and tted with a residual current operated protective device
(FI Type B; max. residual current 30mA)
9Cable cross-section is sucient: for up to 25 m long 5 x 6 mm2, more than 25 m long 5 x 10 mm2
3
3.1
3.2

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Operation
Overview of operating elements
Controls
1 Position lock switch (Traverse feed) 8 Main motor potentiometer
2 Water On / O 9 Diameter selector switch
3 EMERGENCY STOP 10 Feed joystick
4 Pulse switch control unit 11 Main switch Control unit
5 Starter switch 12 Reset button
6 Feed potentiometer 13 Mains system selection button
7 On / O, main motor
4
4.1

TYROLIT Hydrostress AG
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Starting the control unit WSE2226
CAUTION
The control unit WSE2226 can be damaged if it slips or overturns!
XMake sure that the control unit WSE2226 stands horizontally (handle at top).
9Control unit WSE2226 is connected to the mains and the water supply.
9The sawing machine is connected to the control unit WSE2226.
9The remote controller EMERGENCY STOP has been deactivated.
9The control unit WSE2226 is not exposed to direct sunlight.
Starting the control unit WSE2226
XMove the controls shown below on the remote controller to the 0 position.
Feed potentiometer (6)
Starter switch (5)
Feed joy stick (10)
Main motor On/O (7)
XSwitch on the control unit WSE2226 using the main switch (11).
XSwitch on the radio remote controller using the starter switch (5).
–Warning lights (radio and battery) at rst show red
–An audible signal sounds simultaneously
–Indicators ash coloured
–Second audible signal sounds
–Indicators show coloured
–Warning light ashes green
XPress the pulse switch (4) on the radio remote controller briey to the ON-position.
All indicator lights except the warning light and the group alarm on the radio remote con-
troller go o.
XPress the reset button (12) on the control unit.
XPress the remote control pulse switch (4) briey in the ON-position.
The the control unit 'ready' lights show green.
XOpen the water valve on the system supply line.
XPress the Water On/O switch (2) on the remote control unit to I.
–Water ows from the cutting tool
XPress the main motor On/O switch (7) on the remote controller to position I.
–The electric motor starts when the main motor potentiometer is in the max. position.
XThe control unit WSE2226 has started up and is ready for operation.
4.2

TYROLIT Hydrostress AG
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Remote control frequency change
Remote control frequency change
The remote control systems are equipped with a frequency generator for frequency selection.
If the systems malfunction or the radio link is interrupted (another transmitter, range, empty
battery), the systems immediately go into EMERGENCY OFF mode.
New frequency search:
You can select the next frequency by switching the start switch on the remote control o and
back on.
The o/on switching procedure is limited to four attempts (channels). If the system has not
found a suitable frequency after four attempts, you must change to cable operation.
4.2.1