TYROLIT Hydrostress WSE2226 User manual

Operating Instructions
Wall saw WSE2226
Index 000
Original operating instructions
10991485 en / 19.01.2012

Page 2
Wall saw WSE2226
TYROLIT Hydrostress AG
Witzbergstrasse 18
CH-8330 Pfäkon
Switzerland
Tel. [phone]
Fax [phone]
Congratulations!
With a Hydrostress unit from TYROLIT, you have chosen a tried and tested piece of equipment
which has been designed and built to leading technical standards. Only genuine TYROLIT Hy-
drostress replacement parts can guarantee quality and interchangeability. If maintenance work
is neglected or carried out inexpertly we will be unable to honour our warranty obligations. Any
repair work must be carried out by trained personnel only.
Our aftersales service is available to help ensure that your TYROLIT Hydrostress units remain in
perfect working order.
We hope that working with your TYROLIT unit will be a satisfying and fault-free experience.
TYROLIT Hydrostress
Copyright © TYROLIT Hydrostress

TYROLIT Hydrostress AG
Page 3
Wall saw WSE2226
Safety
These instructions are just one part of the documentation which is supplied together with the
wall saw. These instructions go together with the «Wall Saw Safety Manual / System Descrip-
tion» to form a complete set of documentation.
DANGER
Failure to comply with the safety instructions in the «Safety Manual / System Manual» may re-
sult in serious injury or even death.
XPlease ensure that the «Wall Saw Safety Manual / System Description» has been read and un-
derstood in full.
DANGER
Cuts from the saw blade
XAlways wear protective gloves when working on the wall saw, particularly when working on
the saw blade.
XAlways use the blade guard when operating the wall saw.
DANGER
Serious injury or material damage as a result of uncontrolled movements of the
wall saw
XNever connect or disconnect cables when the control unit is switched on.
1

TYROLIT Hydrostress AG
Page 4
Wall saw WSE2226
Description
Wall saw system
The design and function of the wall saw systems are described in the «Wall Saw Safety Manual /
System Description».
Wall saw
Components
1 Guide prism 11 Rotary gear speed knob
2 Chassis 12 Grip / lock grip
3 Lock unit 13 Saw blade drive motor
4 Quick-release ange 14 Water connection
5 Cable connection
travel / swivel feed motors
15 Geared swivel arm
6 Fine adjusting device 16 Blade guard holder
7Cover 17 Water - Bypass
8 Blade guard holder 18 Locking coupling handle
9 Water bypass line changeover handle 19 Drive motor grip
10 Saw blade xing central screw 20 Gearbox
2
2.1
2.2

TYROLIT Hydrostress AG
Page 5
Wall saw WSE2226
Assembly / Disassembly
Place the wall saw on the guide rail
X
3
3.1

TYROLIT Hydrostress AG
Page 6
Wall saw WSE2226
Guide prism ne adjustment
X
3.2

TYROLIT Hydrostress AG
Page 7
Wall saw WSE2226
Mounting the drive motor
X
3.3

TYROLIT Hydrostress AG
Page 8
Wall saw WSE2226
Mounting the saw blade
DANGER
Death or serious injury can be caused by escaping saw blades!
XOnly use original screws and bolts from TYROLIT Hydrostress AG.
DANGER
Serious injury can be caused by sudden start-up of the saw blade
XSwitch o the control unit before working on the saw blade.
XIsolate the control unit from the mains supply.
Preparations for assembly
XDuring initial installation, remove the ush cut anchoring screws on the quick-release ange.
Preassembling the saw blade unit
The direction of rotation of the saw blade must match the direction of rotation of the machine.
Correct alignment: Countersinking of the fastening holes against the blade cover.
Fixing for normal cuts with saw blades up to Ø 1000 mm
X
3.4
3.4.1
3.4.2
3.4.3

TYROLIT Hydrostress AG
Page 9
Wall saw WSE2226
Fixing for normal cuts with saw blades bigger than Ø 1000 mm
X
Fixing with ush cut
X
3.4.4
3.4.5

TYROLIT Hydrostress AG
Page 10
Wall saw WSE2226
Securing the saw blade unit
DANGER
Death or serious injury can be caused by escaping saw blades!
XCheck whether the sleeve and central screw are countersunk.
XTighten the central screw to a torque of 60 Nm.
X
3.5

TYROLIT Hydrostress AG
Page 11
Wall saw WSE2226
Removing the saw blade unit
WARNING
Injuries can be caused if the saw blade drops down.
XLift out the saw blade unit to the top when removing it.
1.
2. Disassemble the saw blade unit in the reverse order to the installation/assembly process.
Blade guard
Mounting the blade guard
XMount the blade guard according to the instruction leaet.
3.6
3.7
3.7.1

TYROLIT Hydrostress AG
Page 12
Wall saw WSE2226
Selecting gear
Gears I and II are selected in relation to the tool diameter.
Select the switch position in accordance with the size of the saw blade. Never use force, and
always change over with the drive motor stationary.
If the gear does not engage, rotate saw blade until the switch can be moved to the required
gear.
3.8

TYROLIT Hydrostress AG
Page 13
Wall saw WSE2226
Connecting the wall saw to the control unit
9The control unit is isolated from the power supply.
9Connectors/plugs are clean.
9Cables are undamaged
X
3.9

TYROLIT Hydrostress AG
Page 14
Wall saw WSE2226
Operation
The WSE2226 wall saw is turned into a wall sawing system by adding suitable TYROLIT Hy-
drostress components. Information on safe working with wall saw systems can be found in the
«Wall Saw Safety Manual / System Description».
Safety coupling
The drive motor unit of the WSE2226 wall saw has a safety coupling. The safety coupling
provides protection from machine damage and triggers in the event of overloading.
The safety coupling may only be operated if the drive motor is stationary.
Reset safety coupling
A The safety coupling has activated.
B The safety coupling must be reset by hand.
4
4.1
4.1.1

TYROLIT Hydrostress AG
Page 15
Wall saw WSE2226
Water supply
Wet and dry cut
The WSE2226 wall saw can be used for wet and dry cutting. For dry cutting the water is
led away via a bypass after cooling the main motor.
Water connection
Parameter Value
Pressure min. 2 bar / max. 6 bar
Quantity At least 4 l/min
Max. temperature 25 °C
4.2

TYROLIT Hydrostress AG
Page 16
Wall saw WSE2226
Servicing and maintenance
5
Maintenance and servicing table
Before every commissioning At end of work Weekly Yearly After faults After damage
Wall saw XRetighten loose bolts, screws and nuts
(refer to the tightening torque speci-
cations)
XCheck cleanliness
X X X
Lock unit XClean latching recesses and guide
grooves X X X X
XLubricate (page 17 / 5.1) X X X
Guide prisms XCheck for wear X X X X
XClean X X X X
XReplace (page 18 / 5.3) X
Swivel arm XClean with water X
XCheck the saw blade uptake for wear X X X
XReplace gear oil (page 17 / 5.2) Every 100 h
Drive motor XCheck cleanliness X X X X
XReplace gear oil (page 17 / 5.2) Every 100 h
Water economy XCheck the water line for cleanliness
and leak-tightness X X X
XBlow out water X
Saw blade XClean with water X
XCheck for wear X X X X
Service XTo be performed by TYROLIT Hydros-
tress AG or an authorised workshop
After 100 / 300 / 500 / 700 hours

TYROLIT Hydrostress AG
Page 17
Wall saw WSE2226
Lubricating the lock unit
X
Changing the gear oil
The use of unsuitable oil can damage the wall saw.
XOnly use TYROLIT Hydrostress AG oil containers.
Swivel arm: Oil container no. 10981362, 1dl
Drive motor gears: Oil container no. 10992759, 2dl
X
5.1
5.2

TYROLIT Hydrostress AG
Page 18
Wall saw WSE2226
Replacing the sliding prisms
XDefective or worn guide prisms must be replaced with new guide prisms.
5.3

TYROLIT Hydrostress AG
Page 19
Wall saw WSE2226
Technical data
Dimensions
Measurements in mm
Design
Design
Parameter Value
Construction Light aluminium/steel construction
Rotatable swivel arm 360°
Power transmission Gear wheel
Carrying handle 2-piece with locking function
Sliding guide Low-wearing, suitable for all VS and VAS rails
Rail mounting Locking and safety function on carrying handle
Main motor High-frequency, water-cooled, with quick-release device
Feed motor / swivel motor Electric motor with self-inhibiting gear
Flush cutting Quick-release ange ST without blade cover
Normal cutting Quick-release ange ST with blade cover
Water Water connection on motor
6
6.1
6.2

TYROLIT Hydrostress AG
Page 20
Wall saw WSE2226
Weight
Weight
Parameter Value
Wall saw head complete 26 kg
Drive motor 25 kg
Blade geared drive motor
Blade drive motor
Parameter Value
Electric motor High-frequency, water-cooled
Voltage 390 V
Frequency 400 Hz
Gears 2 (gear I i=6 / gear II i=3)
Speed 8,000 rpm
Power 26 kW
Current 38 A
Safety class IP67
Operating mode S1
Number of poles 6
Insulation class F
Feed motor, travel
Electric feed motor with gearbox
Parameter Value
Gear reduction i : 32
Voltage 36 V
Feed Toothed wheel on rail
Feed motor, swivel
Electric feed motor with gearbox
Parameter Value
Gear reduction 1 : 21
Voltage 36 V
Swivel range (swivel arm) 360°
6.3
6.4
6.5
6.6