TYROLIT Hydrostress SK-SD Guide

Operating Instructions
Spare Parts List
10994442 en / 26.8.13
Wire saw SK-SD
Index 007

Operating Instructions
10994442 en / 26.8.13
Manufacturer’s address:
TYROLIT Hydrostress AG
Witzbergstrasse 18
CH-8330 Pfäffikon
Switzerland
Phone +41 (0) 44 / 952 18 18
Fax +41 (0) 44 / 952 18 00
TYROLIT Hydrostress AG reserves the right to make technical changes
without prior notice.
Copyright © 2005 TYROLIT Hydrostress AG, CH-8330 Pfäffikon ZH
All rights reserved, in particular the copying and translation rights.
The reprinting of these Operating Instructions, including extracts, is
prohibited. No parts may be reproduced or processed, copied or distributed
using electronic systems, in any form whatsoever, without the written
permission of TYROLIT Hydrostress AG.

Operating Instructions Overview
SK-SD / 007 I (II)
Overview
Page
0 Introduction 1
0.1 Congratulations!- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
0.2 Validity of these Operating Instructions - - - - - - - - - - - - - - 2
0.3 Standards - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2
0.4 Delimitation of the system- - - - - - - - - - - - - - - - - - - - - - - - 2
0.5 Document structure - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3
1 Product description 1
1.1 Important information on the wire saw SK-SD- - - - - - - - - - 1
1.2 Technical data- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4
2 Safety instructions 1
2.1 General- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
2.2 Safety principles - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2
2.3 General safety rules- - - - - - - - - - - - - - - - - - - - - - - - - - - - 3
2.4 Information and symbols- - - - - - - - - - - - - - - - - - - - - - - - - 4
2.5 Generally applicable warnings of residual dangers - - - - - - 5
2.6 Responsibility - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6
3 Design and function 1
3.1 General- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
4 Assembly / disassembly 1
4.1 Assembly / disassembly of the saw system - - - - - - - - - - - 1
4.2 Transport and place of installation - - - - - - - - - - - - - - - - - - 3
4.3 Assembly wire saw SK-SD - - - - - - - - - - - - - - - - - - - - - - - 3
4.4 Removal wire saw SK-SD- - - - - - - - - - - - - - - - - - - - - - - - 11
5 Operation 1
5.1 Operation wire saw SK-SD - - - - - - - - - - - - - - - - - - - - - - - 1
5.2 Troubleshooting- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7
5.3 Putting into operation - - - - - - - - - - - - - - - - - - - - - - - - - - - 8
6 Servicing and Maintenance 1
6.1 General- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
6.2 Maintenance and servicing table - - - - - - - - - - - - - - - - - - - 3
6.3 Warranty - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8
6.4 Wearing parts - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9

Overview Operating Instructions
II (II) SK-SD / 007

Operating Instructions Introduction
SK-SD / 007 0-1
0 Introduction
0.1 Congratulations!
You have decided to buy an advanced, tried and tested Hydrostress sys-
tem and have thus acquired a highly sophisticated and reliable state-of-the-
art unit.
Thanks to our efforts in the quality assurance area, your Hydrostress sys-
tem is another top-of-the-range Swiss product:
• High performance
• Reliable operation
• High portability
• Easy handling
• Low maintenance costs
Only using original Hydrostress spare parts provides quality and inter-
changeability.
In the case of neglected or inappropriate maintenance, we will be unable
to accept the warranty commitment as specified in our terms of delivery.
All repair work must be carried out by trained personnel only.
Should you need more details concerning your Hydrostress system in or-
der to keep it in perfect condition, please contact our after-sales service for
further information.
We hope that you will not experience any problems while working with your
Hydrostress system.
TYROLIT Hydrostress AG
Management
Copyright © Hydrostress, October 2006
TYROLIT Hydrostress AG
Witzbergstrasse 18
CH-8330 Pfäffikon
Switzerland
Phone +41 (0) 44 / 952 18 18
Fax +41 (0) 44 / 952 18 00

Introduction Operating Instructions
0-2 SK-SD / 007
0.2 Validity of these Operating Instructions
These Operating instructions are just one part of the documentation ac-
companying the wire saw SK-SD. These Operating Instructions are supple-
mented by the “Wire saws Safety Manual / System Description”, see
document structure 0.5, 0-3.
This manual is only valid for the following system:
Wire saw SK-SD
0.3 Standards
This Operating Manual has been prepared in accordance with CE Machin-
ery Directive Appendix I and with the relevant standards in force at the time
of printing.
0.4 Delimitation of the system
These Operating Instructions describe the use of the wire saw SK-SD.

Operating Instructions Introduction
SK-SD / 007 0-3
0.5 Document structure
The wire saw SK-SD documentation is structured as follows:
0.5.1 Wire saws Safety Manual / System Description
Hydrostress Machines and components have a modular design and can be
assembled into various machine systems.
The “Wire saws Safety Manual / System Description” has been provided to
help you operate the wire saw systems safely.
0.5.2 Operating Instructions / Spare parts list wire saw SK-SD
0.5.2.1 Operating Instructions
These Operating Instructions describe the characteristics of the wire saw
SK-SD only.
0.5.2.2 Spare Parts List
The spare parts list is a standard part of the Operating Instructions.
0.5.3 Instruction leaflet
Instruction leaflets are used for system components that do not have their
own Operating Instructions, but still require information to be provided for
safe assembly or trouble-free operation.
Document
General system: Wire saws Safety Manual / System Description
Machine Operating Instructions / Spare parts list
wire saw SK-SD
Components Instruction leaflet
Information
These Operating Instructions are supplemented by the primary “Wire
saws Safety Manual / System Description” documentation and by the
documentation accompanying the product.

Introduction Operating Instructions
0-4 SK-SD / 007

Operating Instructions Product description
SK-SD / 007 1-1
1 Product description
1.1 Important information on the wire saw SK-SD
1.1.1 Description of the main components
Fig. 1-1 Main components
1 Drill rig BC-2 6 Water supply
2 Drive roll unit 7 Drive motor unit
3 Diverter roll unit 8 Feed motor unit
4 Drive roll 1 9 Diamond wire guard
5 Drive roll 2
Information
The wire saw SK-SD consists of drill rig BC-2 (No. 974266) and the wire
saw kit SK-SD (No. 977084).
1
2
5
4
6
7
3
8
9

Product description Operating Instructions
1-2 SK-SD / 007
1.1.2 Application
The wire saw SK-SD is designed and built for the following application:
• Cutting concrete (including reinforced concrete) and natural stone, for
other materials please contact us.
• Cutting of parting cuts, flush cuts and angle cuts in ceilings, floors or
walls.
• The wire saw SK-SD should only be used and operated with the author-
ised anchoring systems.
• Only original TYROLIT cutting tools, diamond wire connectors and ac-
cessories should be used.
The applicable mandatory limitations on use and parameters are contained
in Chapter 1 "Technical Data" 1.2, 1-4.
1.1.2.1 Safety measures
Any use other than for the intended purpose (see Chapter 1.1.2, 1-2)
constitutes abuse or misuse.
1.1.3 Name plate
Fig. 1-2 Name plate

Operating Instructions Product description
SK-SD / 007 1-3
1.1.4 EC Declaration of Conformity
We declare under our sole responsibility that this product complies with the
following directives and standards:
1.1.4.1 Directive applied:
EC Machinery Directive 98/37/EEC
EC EMC Directives 89/336/EC
1.1.4.2 Standards applied:
TYROLIT Hydrostress AG
Roland Kägi
Department Manager
Description Wire saw
Type designation SK-SD
Year of construction 1994
EN 12100-1
EN 12100-2 Safety of machines – basic concepts, general design princi- ples.
EN 294 Safety of machinery – Safety distances to prevent upper
limbs reaching danger areas.
EN 349 Safety of machinery – Safety distances to avoid crushing of
body parts.
EN 982 Safety of machines
Safety requirements of safety systems and their compo-
nents - Hydraulics.

Product description Operating Instructions
1-4 SK-SD / 007
1.2 Technical data
1.2.1 Dimensions
1.2.1.1 Main dimensions
Fig. 1-3 Main dimensions
1.2.1.2 Dowel dimension
The dowel dimension for anchoring the drill rig is 42 cm from the cutting line
to the middle of the dowel space.
Fig. 1-4 Dowel dimension
A Cutting line
B Middle line of dowel space
Ø20cm
90cm
134cm
Ø28cm
78cm 80cm
28cm
5cm
42cm
B
A

Operating Instructions Product description
SK-SD / 007 1-5
1.2.2 Diamond wire
1.2.3 Wire guide
Fig. 1-5 Wire guide
Information
Detailed information on the diamond wire and the diamond wire joining
elements can be found in the diamond wire saw Safety Manual / System
Description.
Information
Depending on the wire guide, the length of the stored diamond wire var-
ies between 1.8 m and 4.0 m. Also, 1.5 m to 6.5 metres of wire is stored
due to the stroke during the cut, depending on the wire guide.

Product description Operating Instructions
1-6 SK-SD / 007
1.2.4 Diamond wire lengths
1.2.4.1 Wire length calculation
The minimum length of the wire results from:
L Total = L1+ L2 + 0.5 m
L1 = Circumference of main body - 0.8 m (width of saw system)
L2 = Length of stored wire at start of cut + 0.5 m
Example:
Fig. 1-6 Wire length calculation
L1 = 1m + 0.8m + 1.3m + 0.6m + 2.2m - 0.8m = 5.1 m
L2 = 2.4 m (wire guide variant 1) + 0.5m = 2.9 m
L Total = 8 m
Information
In order to be able to reap the benefits of the wire saw SK-SD, we rec-
ommend always using 1.5 m of diamond wire. This means that cuts of
0 to 9m can be made on the main body without shortening the diamond
wire.
L1
L2
0.8m
2.2m
0.8m
1.3m
0.6m
1m

Operating Instructions Product description
SK-SD / 007 1-7
1.2.5 Weights
1.2.5.1 Weights of attachment parts
Fig. 1-7 Weights of attachment parts
1.2.5.2 Drill rig
1 Drive roller unit 26.85 kg
2 Diverter roll unit 35.35 kg
3 Diamond wire guard 11.55 kg
Drill rig BC-2 1355 28.00 kg
1
2
3

Product description Operating Instructions
1-8 SK-SD / 007
1.2.6 Feed motor unit
Fig. 1-8 Feed motor unit
1 Feed motor with mounting flange and coupling Article no. 977584
2 Feed transmission (1:8.6 and 1:2.2) Article no. 974263
1.2.7 Drive motor unit
Fig. 1-9 Drive motor unit
1 Drive motor I
2 Drive motor II
Information
Four motor units are available for the wire saw SK-SD with different ca-
pacities (19ccm / 27ccm / 33ccm / 41ccm).
Drive motor unit Capacity Article no.
Drive motor I Drive motor II
11 ccm 30ccm 41 ccm 980680
11 ccm 22ccm 33 ccm 980679
8 ccm 19ccm 27 ccm 976655
8 ccm 11ccm 19 ccm 977235
1
2
1
2

Operating Instructions Product description
SK-SD / 007 1-9
1.2.8 Cutting speed:
The cutting speed is determined by the drive unit and the motor unit.
Wire speed in m/s
Hydraulic motor unit
Drive unit output 19ccm 27ccm 33ccm 41ccm
30 l/min 21 - - -
33 l/min 24 - - -
40 l/min 29 20 - -
45 l/min - 23 19 -
46 l/min - 23 19 -
47 l/min - 24 19 -
50 l/min - 25 21 -
57 l/min - 29 24 19
60 l/min - 31 25 20
61 l/min - - 25 21
70 l/min - - 29 24
76 l/min - - 31 26
80 l/min - - 33 27
90 l/min - - - 31
Information
The cutting speed must be selected according to the nature of the ma-
terial.
The recommended values are:
20 -25 m/s for
granite, marble, old concrete with or without reinforcement
25 - 30 m/s for
abrasive materials, fresh concrete, asphalt, sandstone
The maximum permissible cutting speed for TYROLIT diamond
wires is 35 m/s.

Product description Operating Instructions
1-10 SK-SD / 007
1.2.9 Water connection
Pressure: min. 1 bar to max. 6 bar
Quantity: min. 4 l/min.
Temperature: 25°C
1.2.10 Connectable drive units
1.2.11 Noise exposure (noise level)
Depending on the working environment, the wire saw SK-SD can cause ex-
cessive noise during operation.
Noise level 75dB
Sound pressure 85dB
The noise can cause permanent harm to the hearing of operating person-
nel and of other people nearby within a short time.
Ear protectors must therefore always be worn while working.
Information
ThewiresawSK-SDmustonlybeoperatedwithTYROLITHydrostress AG
drive units. Obtain advice from TYROLIT Hydrostress AG when selecting
the drive unit.
Danger
Noise danger.
When using the wire saw SK-SD hearing protection must be worn.
If this instruction is not followed irreparable hearing damage may
result.

Operating Instructions Product description
SK-SD / 007 1-11
1.2.12 Tool chest
Tool chest with contents Part number 975746
Tool chest excluding contents Part number 973801
1.2.12.1 Tool chest contents
Quan. Description Part Number
1 Fork wrench, size across flats 41 973779
1 Fork wrench, size across flats 36 973777
1 Ring fork wrench, size across flats 24 973786
1 Ring fork wrench, size across flats 19 973784
1 Allen key, size across flats 4 973790
1 Allen key, size across flats 5 973791
1 Allen key, size across flats 6 973792
1 Allen key, size across flats 8 973793
1 Screwdriver size 5 973803
10 Drive-in dowel 971622
1 Dowel iron 977153
1 1250g steel hammer 973770
1 Tension spindle fixing point 977619
2 Hose nipple 972788
1 Chain lock 972480
1 Grease gun 975056
1 Spare cartridge 975057
5 Support ring 974984
1 Ear plugs 977224

Product description Operating Instructions
1-12 SK-SD / 007