TYROLIT Hydrostress SK-SD Guide

Operating Instructions
Spare Parts List
10994442 en / 26.8.13
Wire saw SK-SD
Index 007

Operating Instructions
10994442 en / 26.8.13
Manufacturer’s address:
TYROLIT Hydrostress AG
Witzbergstrasse 18
CH-8330 Pfäffikon
Switzerland
Phone +41 (0) 44 / 952 18 18
Fax +41 (0) 44 / 952 18 00
TYROLIT Hydrostress AG reserves the right to make technical changes
without prior notice.
Copyright © 2005 TYROLIT Hydrostress AG, CH-8330 Pfäffikon ZH
All rights reserved, in particular the copying and translation rights.
The reprinting of these Operating Instructions, including extracts, is
prohibited. No parts may be reproduced or processed, copied or distributed
using electronic systems, in any form whatsoever, without the written
permission of TYROLIT Hydrostress AG.

Operating Instructions Overview
SK-SD / 007 I (II)
Overview
Page
0 Introduction 1
0.1 Congratulations!- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
0.2 Validity of these Operating Instructions - - - - - - - - - - - - - - 2
0.3 Standards - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2
0.4 Delimitation of the system- - - - - - - - - - - - - - - - - - - - - - - - 2
0.5 Document structure - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3
1 Product description 1
1.1 Important information on the wire saw SK-SD- - - - - - - - - - 1
1.2 Technical data- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4
2 Safety instructions 1
2.1 General- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
2.2 Safety principles - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2
2.3 General safety rules- - - - - - - - - - - - - - - - - - - - - - - - - - - - 3
2.4 Information and symbols- - - - - - - - - - - - - - - - - - - - - - - - - 4
2.5 Generally applicable warnings of residual dangers - - - - - - 5
2.6 Responsibility - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6
3 Design and function 1
3.1 General- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
4 Assembly / disassembly 1
4.1 Assembly / disassembly of the saw system - - - - - - - - - - - 1
4.2 Transport and place of installation - - - - - - - - - - - - - - - - - - 3
4.3 Assembly wire saw SK-SD - - - - - - - - - - - - - - - - - - - - - - - 3
4.4 Removal wire saw SK-SD- - - - - - - - - - - - - - - - - - - - - - - - 11
5 Operation 1
5.1 Operation wire saw SK-SD - - - - - - - - - - - - - - - - - - - - - - - 1
5.2 Troubleshooting- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7
5.3 Putting into operation - - - - - - - - - - - - - - - - - - - - - - - - - - - 8
6 Servicing and Maintenance 1
6.1 General- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
6.2 Maintenance and servicing table - - - - - - - - - - - - - - - - - - - 3
6.3 Warranty - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8
6.4 Wearing parts - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9

Overview Operating Instructions
II (II) SK-SD / 007

Operating Instructions Introduction
SK-SD / 007 0-1
0 Introduction
0.1 Congratulations!
You have decided to buy an advanced, tried and tested Hydrostress sys-
tem and have thus acquired a highly sophisticated and reliable state-of-the-
art unit.
Thanks to our efforts in the quality assurance area, your Hydrostress sys-
tem is another top-of-the-range Swiss product:
• High performance
• Reliable operation
• High portability
• Easy handling
• Low maintenance costs
Only using original Hydrostress spare parts provides quality and inter-
changeability.
In the case of neglected or inappropriate maintenance, we will be unable
to accept the warranty commitment as specified in our terms of delivery.
All repair work must be carried out by trained personnel only.
Should you need more details concerning your Hydrostress system in or-
der to keep it in perfect condition, please contact our after-sales service for
further information.
We hope that you will not experience any problems while working with your
Hydrostress system.
TYROLIT Hydrostress AG
Management
Copyright © Hydrostress, October 2006
TYROLIT Hydrostress AG
Witzbergstrasse 18
CH-8330 Pfäffikon
Switzerland
Phone +41 (0) 44 / 952 18 18
Fax +41 (0) 44 / 952 18 00

Introduction Operating Instructions
0-2 SK-SD / 007
0.2 Validity of these Operating Instructions
These Operating instructions are just one part of the documentation ac-
companying the wire saw SK-SD. These Operating Instructions are supple-
mented by the “Wire saws Safety Manual / System Description”, see
document structure 0.5, 0-3.
This manual is only valid for the following system:
Wire saw SK-SD
0.3 Standards
This Operating Manual has been prepared in accordance with CE Machin-
ery Directive Appendix I and with the relevant standards in force at the time
of printing.
0.4 Delimitation of the system
These Operating Instructions describe the use of the wire saw SK-SD.

Operating Instructions Introduction
SK-SD / 007 0-3
0.5 Document structure
The wire saw SK-SD documentation is structured as follows:
0.5.1 Wire saws Safety Manual / System Description
Hydrostress Machines and components have a modular design and can be
assembled into various machine systems.
The “Wire saws Safety Manual / System Description” has been provided to
help you operate the wire saw systems safely.
0.5.2 Operating Instructions / Spare parts list wire saw SK-SD
0.5.2.1 Operating Instructions
These Operating Instructions describe the characteristics of the wire saw
SK-SD only.
0.5.2.2 Spare Parts List
The spare parts list is a standard part of the Operating Instructions.
0.5.3 Instruction leaflet
Instruction leaflets are used for system components that do not have their
own Operating Instructions, but still require information to be provided for
safe assembly or trouble-free operation.
Document
General system: Wire saws Safety Manual / System Description
Machine Operating Instructions / Spare parts list
wire saw SK-SD
Components Instruction leaflet
Information
These Operating Instructions are supplemented by the primary “Wire
saws Safety Manual / System Description” documentation and by the
documentation accompanying the product.

Introduction Operating Instructions
0-4 SK-SD / 007

Operating Instructions Product description
SK-SD / 007 1-1
1 Product description
1.1 Important information on the wire saw SK-SD
1.1.1 Description of the main components
Fig. 1-1 Main components
1 Drill rig BC-2 6 Water supply
2 Drive roll unit 7 Drive motor unit
3 Diverter roll unit 8 Feed motor unit
4 Drive roll 1 9 Diamond wire guard
5 Drive roll 2
Information
The wire saw SK-SD consists of drill rig BC-2 (No. 974266) and the wire
saw kit SK-SD (No. 977084).
1
2
5
4
6
7
3
8
9

Product description Operating Instructions
1-2 SK-SD / 007
1.1.2 Application
The wire saw SK-SD is designed and built for the following application:
• Cutting concrete (including reinforced concrete) and natural stone, for
other materials please contact us.
• Cutting of parting cuts, flush cuts and angle cuts in ceilings, floors or
walls.
• The wire saw SK-SD should only be used and operated with the author-
ised anchoring systems.
• Only original TYROLIT cutting tools, diamond wire connectors and ac-
cessories should be used.
The applicable mandatory limitations on use and parameters are contained
in Chapter 1 "Technical Data" 1.2, 1-4.
1.1.2.1 Safety measures
Any use other than for the intended purpose (see Chapter 1.1.2, 1-2)
constitutes abuse or misuse.
1.1.3 Name plate
Fig. 1-2 Name plate