TYROLIT Hydrostress WZ User manual

Operating Instructions
Wall saw WZ
Index 006
10988309 EN / 17.05.2010

Page 2 Wall saw WZ
TYROLIT Hydrostress AG
Witzbergstrasse 18
CH-8330 Pfäkon
Switzerland
Tel. [phone]
Fax [phone]
Congratulations!
With a Hydrostress unit from TYROLIT, you have chosen a tried and tested piece of equipment
which has been designed and built to leading technical standards. Only genuine TYROLIT Hy-
drostress replacement parts can guarantee quality and interchangeability. We are unable to ful-
l our warranty obligations if maintenance work is neglected or carried out unprofessionally.
Any repair work must be carried out by trained personnel only.
Our aftersales service is available to help ensure that your TYROLIT Hydrostress units remain in
perfect working order.
We hope that you enjoy untroubled and fault-free working with your TYROLIT unit.
TYROLIT Hydrostress
Copyright © TYROLIT Hydrostress

TYROLIT Hydrostress AG
Page 3
Wall saw WZ
Safety
These instructions are just one part of the documentation which is supplied together with the
wall saw. These instructions go together with the «Safety Manual / System Description for Wall
Saws» to form a complete set of documentation.
DANGER
Failure to comply with the safety instructions in the «Safety Manual / System Manual» may re-
sult in serious injury or even death.
Please ensure that the «Safety Manual / System Description for Wall Saws» has been read and
understood in full.
DANGER
Cuts from the saw blade.
Always wear protective gloves when working on the wall saw, particularly when working on
the saw blade.
Always use the blade guard when operating the wall saw.
DANGER
Serious injury or material damage as a result of uncontrolled movements of the wall saw.
Never connect or disconnect hoses while the drive unit is running.




1

TYROLIT Hydrostress AG
Page 4 Wall saw WZ
Description
Wall saw system
The layout and functions of the wall saw systems are described in the «Safety Manual / System
Description for Wall Saws».
Wall saw
Components
1 Feed motor, travel 7 Feed motor, swivel
2 Water connection 8 Grip / lock unit
3 Saw blade holder 9 Chassis
4 Blade guard holder 10 Water line
5 Name plate 11 Geared swivel arm
6 Blade drive motor 12 Guide roller
Typ
Masch.- Nr.
Gewicht.
Index
Baujahr
CH-8330 Pfäffikon ZH Made in Switzerland
12
3 4
6
5
7
8
9101112
Typ
Masch.- Nr.
Gewicht.
Index
Baujahr
CH-8330 Pfäffikon ZH Made in Switzerland
12
3 4
6
5
7
8
9101112
2
2.1
2.2

TYROLIT Hydrostress AG
Page 5Wall saw WZ
Assembly / disassembly
Place the wall saw on the guide rail
If the grips fail to engage or the wall saw sits too loosely on the guide rail: adjust the guide
rollers.
Adjusting the guide rollers
* The guide rollers must sit in the guide groove, and it must be possible to turn them by hand.
1.
2.

B*
ACB* AC
3
3.1
3.2

TYROLIT Hydrostress AG
Page 6 Wall saw WZ
Mount the drive motor
Mount the saw blade
DANGER
It can cause death or serious injury if the saw blade ies away.
Only use original screws and bolts from TYROLIT Hydrostress AG.
DANGER
Serious injury can be caused by sudden start-up of the saw blade.
Switch o the drive unit before working on the saw blade.
Depressurize the hoses.
Preparations for assembly
During initial installation, remove the ush cut anchoring screws on the quick-release ange.





CA
B
CA
B
3.3
3.4
3.4.1

TYROLIT Hydrostress AG
Page 7Wall saw WZ
Preassemble the saw blade unit
The direction of rotation of the saw blade must match the direction of rotation of the machine.
Correct alignment: Countersinking of the fastening bores against the blade cover.
For normal cuts with saw blades up to Ø 1000 mm
For normal cuts with saw blades larger than Ø 1000 mm


C
A
B
2x
40 Nm
C
A
B
2x
40 Nm
C
A
D2x
40 Nm
B6x
15 Nm
C
A
D2x
40 Nm
B6x
15 Nm
3.4.2

TYROLIT Hydrostress AG
Page 8 Wall saw WZ
For ush cuts
Fastening the saw blade unit
DANGER
It can cause death or serious injury if the saw blade ies away.
Check whether the sleeve and central screw are countersunk.
Tighten the central screw to a torque of 60 Nm.




A
B6x
15 Nm
A
B6x
15 Nm
click
A
60 Nm
B
CD
click
A
60 Nm
B
CD
3.4.3

TYROLIT Hydrostress AG
Page 9Wall saw WZ
Disassembling saw blade unit
WARNING
Injuries can be caused if the saw blade drops down.
Lift out the saw blade unit to the top when removing it.
Disassemble the saw blade unit in the reverse order to the installation/assembly process.
Mount the blade guard
Mount the blade guard according to the instruction leaet.

1.
2.

3.5
3.6

TYROLIT Hydrostress AG
Page 10 Wall saw WZ
Connecting the wall saw to the drive unit
The drive unit is isolated from the power supply.
Couplings are clean.
Hoses are undamaged.




3.7