TYROLIT Hydrostress FSD 1049 User manual

10993834 EN / 28.11.2012
Operating Instructions
Floor Saw FSD1049
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Index 001

Page 2 Floor Saw FSD1049
Congratulations!
You have decided to urchase a tried and tested TYROLIT-Hydrostress unit and have thus
acquired a highly so histicated and reliable state-of-the-art unit. The exclusive use of only
TYROLIT Hydrostress s are arts ensures quality and interchangeability. If maintenance work is
neglected or carried out inex ertly we will be unable to honour our warranty obligations. Any
re air work must be carried out by trained ersonnel only.
Should you need more details concerning your TYROLIT Hydrostress unit in order to kee it in
erfect condition, lease contact our after-sales service for further information.
We ho e that you enjoy untroubled and fault-free working with your TYROLIT unit.
TYROLIT Hydrostress
Co yright © TYROLIT Hydrostress
TYROLIT Hydrostress AG
Witzbergstrasse 18
CH-8330 Pfäffikon
Switzerland
Tel. [phone]
Fax [phone]

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1Safety
These instructions are just one art of the documentation which is su lied together with the
floor saw. These instructions go together with the "Safety Manual / System Desc
ri tion for Floor
Saws" to form a com lete set of documentation.
DANGER
Failure to com ly with the safety instructions in the "Safety Manual / System Descri tion" may
result in serious injury or death.
►Please ensure that the "Safety Manual / System Descri tion for Floor saws" has been read
and understood in full.

TYROLIT Hydrostress AG
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2Design
Com onents
1 O erating console
2 Name late
3 Main motor
4 Front cut guide
5 Shaft cover
6 Blade guard
7 Saw blade
8 Rocker wheel
9 Drive wheel
10 Rear cut guide
11 Water feed
2.1 Saw blade drive
Saw blade drive (schematic)
1 Blade drive shaft
2 Drive belt
3 Main motor drive shaft

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2.2 Lift drive
Lift drive (schematic)
1 Hydraulic cylinder
2. Travel drive
Travel drive (schematic)
1 Drive shaft (main motor)
2 Hydrostat drive belt
3 Hydrostatic motors
4 Wheel drive shaft
5 Drive chain
6 Drive wheel

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Transport
DANGER
Inexpert transport may result in death or serious injury.
►Floor saws must only be trans orted with the main motor switched off.
►Only trans ort vehicles, lifting tools and load sus ension devices with sufficient load-
bearing ca acity must be used.
►Floor saws must only be hitched by the hitching oints rovided.
►A oint an ex ert marshaller.
►When trans orting by crane do not stand underneath sus ended load.
►Always have the floor saw in your line of vision while it is being trans orted.
.1 Hitching points
Hitching oints
1 Crane hitching device

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4Initial start-up
4.1 Fitting battery
►Fit battery (for ty e see Technical Data).

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5Assembly / Set-up
5.1 Mounting grip
►
5.2 Mounting saw blade
1. A ly hand brake

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2.
DANGER
Parts that fly off (segments, concrete splinters, saw blade, etc.) may cause serious injury
or even death.
►Floor saws must only be o erated with a blade guard.
►When assembling the saw blade on the right-hand side use the anchoring screw with the
left-hand thread.
When assembling the saw blade on the left-hand side, use the anchoring screw with the
right-hand thread.
►Note the direction or rotation arrows on the saw blade.
.
1 Anchoring screw
*Note the direction of rotation

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Page 10 Floor Saw FSD1049
4.
C: To revent the saw blade rotating while being tightened, carefully lace the saw blade on the floor.
5. Mounting saw blade on the other side
5. .1 Disassemble the blade guard
►

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5. .2 Disassemble the shaft cover
►
5. . Assembling the blade guard and shaft cover on the other side
Assembly of the blade guard and the shaft cover is erformed in the o osite order to
disassembly.
5.4 Connecting water line
►

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6Operation
6.1 Overview of operating elements
O erating elements
1 Battery dis lay
2 Motor tem erature dis lay
3 Oil tem erature dis lay
4 Ignition key
5 Oil ressure dis lay
6 S eed governor
7 Cutting shaft revolution
counter / O erating hours
counter
8 Cutting de th indicator
9 Bit sto locking
10 On / Off control for internal
water um
11 On / Off control for headlight
12 Raise / Lower buttons
13 Feed adjuster (forward /
backward travel)
14 EMERGENCY STOP switch
15 Feed gears cou ling lever
16 Tank cover with tank dis lay
17 Hand brake

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6.2 Checking oil level
►Note the details from the motor manufacturer.
6. Checking the air filter
The dis lay in the window (1) has the following significance:
Display colour
Significance
Yellow Air filter in good order
Red Air filter blocked
►If the air filter is blocked, it must be changed.

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Page 14 Floor Saw FSD1049
6.4 Checking the fuel level
►Check the tank dis lay (1) and to u with diesel as necessary.
6.5 Positioning the floor saw
1. Release the hand brake.
2. Slide floor saw into the working osition.
. Fit the cutting guides to the floor saw.
6.6 Connecting the water supply
►

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6.7 Switch on motor
Symbol Significance
Cou ling lever in cou led osition
Cou ling lever in uncou led osition
Cou ling lever (6) is in the uncou led osition
EMERGENCY STOP switch (5) has been released
1. Turn ignition key (2) to the reheat osition in order to reheat the motor.
2. Turn ignition key further to the right in order to start.
Battery and oil ressure dis lays (1, 3) light during starting and then go out.
. Set motor s eed with s eed governor (4).

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6.8 Lowering / raising saw blade
6.8.1 Lowering example
1. Press the Lower button (3) until the saw blade touches the material to be cut.
2. Set the cutting de th indicator (1) in the 0 osition.
. Using the Lower key, lower the saw blade to the desired cutting de th.
4. Tighten u the bit sto locking (2).

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6.9 Adjusting the feed
Symbol
Significance
Cou ling lever in cou led osition
Cou ling lever in uncou led osition
Feed adjuster in the forwards direction of travel
Feed adjuster in the backwards direction of travel
Feed adjuster is in the neutral osition
Hand brake has been released
1. Place cou ling lever (1) in the cou led osition.
2. Using the feed adjuster (2), set the direction of travel and s eed.

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6.10 Correcting the tracking
Correcting the tracking
1 Saw blade
►If the saw blade drifts, adjust the rear axle with the adjusting screw.

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6.11 Gear selection procedure for -speed gearbox
DANGER
Failure to follow instructions can result in death or serious injury.
The gear can only be changed if the motor is stationary. Never tam er with the gear selection
mechanism with the motor running.
6.11.1 Gear selection procedure
INFORMATION
No tools are required for the entire selection rocedure.
1. Sto the motor.
2. O en the motor cover.
. Push the gear selection lever (1) u wards and release the locking mechanism (2).
4. Slide the gear selection lever to the desired gear osition.
Gear position (de
signations)
M = Medium ►Medium s eed
L = Low ►Low s eed
N = Neutral ►No gear engaged
H = High ►High s eed
5. Push the gear selection lever (1) into the recess for the required gear osition.
6. Secure the gear osition using the locking element (2).

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7Maintenance
When?
What?
Daily ►Check oil level.
►Perform a visual check for damage.
Weekly ►Check belt and chain tension and adjust as
necessary.
Every 50 hours of o eration ►Lubricate grease ni les.
Annually or every 100 o erating hours ►Arrange a major service by TYROLIT
Hydrostress AG or an authorised
re resentative.
According to the information from the motor
manufacturer
►Carry out all necessary measures in
accordance with the o erating instructions of
the motor manufacturer.
7.1 Grease nipples
Position of grease ni les
1 Motor: 1 item
2 Feed adjuster control rods: 4 items
3 Wheel drive shaft bearing: 2 items
4 Cylinder eye: 1 item
5 Blade drive shaft: 2 items
7.2 Tensioning belt on travel drive
►Remove the a ro riate number of belt links until the belt is tensioned.