TYROLIT Hydrostress SB-E User manual

Operating Instructions
Feed Unit SB-E
Index 000
Original operating instructions
10996787 en/10/03/2016

Page 2
Feed Unit SB-E
TYROLIT Hydrostress AG
Witzbergstrasse 18
CH-8330 Pfäkon
Switzerland
Tel. [phone]
Fax [phone]
Congratulations!
You have decided to purchase a tried-and-tested TYROLIT Hydrostress unit and have thus ac-
quired a highly sophisticated and reliable state-of-the-art device. Only genuine TYROLIT Hy-
drostress replacement parts can guarantee quality and interchangeability. If maintenance work
is neglected or carried out inexpertly, we will be unable to honour our warranty obligations. All
repairs must be carried out by trained personnel only.
Our after-sales service is available to help ensure that your TYROLIT Hydrostress units remain in
perfect working order.
We hope that working with your TYROLIT unit will be a satisfying and fault-free experience.
TYROLIT Hydrostress
Copyright © TYROLIT Hydrostress

TYROLIT Hydrostress AG
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Feed Unit SB-E
Table of contents
Page
1. Safety ........................................................................... 5
1.1 Generally applicable safety instructions ..................................... 5
1.2 What to do in an emergency ................................................ 6
1.3 Signs on the unit ........................................................... 6
2. Description ..................................................................... 8
2.1 Wire saw system............................................................ 8
2.2 Intended use of the wire saw system ........................................ 8
2.3 Wire saw system components............................................... 8
2.4 Delimitation of the system.................................................. 8
2.5 Remote controller / control unit WSE2226P.................................. 9
2.6 Feed Unit SB-E.............................................................. 10
2.7 Scope of supply ............................................................ 11
3. Connecting the feed unit ....................................................... 12
3.1 Connecting the drive motor ................................................ 12
3.2 Connecting the power and feed cables to the control unit ................... 12
3.3 Connecting the hydraulic and feed hoses ................................... 13
3.4 Connecting the mains cable ................................................ 14
4. Operation ....................................................................... 15
4.1 Overview of operating elements of control unit WSE2226P .................. 15
4.2 Starting the wire saw ....................................................... 16
4.3 Tool soft start............................................................... 17
4.4 Selecting tool station (speed) ............................................... 17
4.5 Power control .............................................................. 18
4.6 Adjusting the feed.......................................................... 18
4.7 Switching o the control unit WSE2226P .................................... 19
4.8 After nishing work. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.9 Deactivating the EMERGENCY STOP......................................... 20
5. Servicing and maintenance ..................................................... 21
5.1 Cleaning ................................................................... 21
5.2 Changing the hydraulic oil .................................................. 22
5.3 Recycling waste ............................................................ 22

TYROLIT Hydrostress AG
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Feed Unit SB-E
6. Malfunctions .................................................................... 23
7. Technical data .................................................................. 24
7.1 Dimensions ................................................................ 24
7.2 Weights .................................................................... 24
7.3 Design ..................................................................... 24
7.4 Recommended ambient temperature ....................................... 25
7.5 Noise nuisance (sound level)................................................ 25
7.6 Name plate................................................................. 25
7.7 Hydraulic unit .............................................................. 26
7.8 Connection components ................................................... 28
8. Transport........................................................................ 31
8.1 Transport .................................................................. 31
8.2 Safety Instructions.......................................................... 31
8.3 Crane shackles and transport handle........................................ 31
9. EC Declaration of Conformity ................................................... 32

TYROLIT Hydrostress AG
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Feed Unit SB-E
Safety
Generally safety instructions
These instructions are just one part of the documentation supplied together with the wire saw.
These instructions and the "Safety Manual / System Description for Wire Saws" form a complete
set of documentation.
DANGER
Failure to comply with the safety instructions in the "Safety Manual/System Handbook" and the
operating instructions may result in serious injury or even death.
XPlease ensure that the "Safety Manual/System Description for Wire Saws" and the operating
instructions have been read and understood in full.
DANGER
Serious injury or material damage as a result of uncontrolled movements!
XNever connect or disconnect cables or hoses when the wire saw is running.
DANGER
Death or serious injury can be caused by sudden start-up of the machine!
XBefore switching on the system, ensure that no other persons are present in the danger
areas.
XWhen leaving the system unattended: switch o and lock o the system to prevent it being
switched on again.
DANGER
Death or serious injury as a result of the sawing machine continuing to run after an accident.
XEnsure that the EMERGENCY STOP button can be reached quickly.
DANGER
Electric shock from live cables and connectors!
XSwitch o the feed unit before connecting or disconnecting cables.
XEnsure the power supply is earthed and tted with a residual current circuit breaker
(FI type B) with a maximum residual current of 30mA.
WARNING
It is obligatory to wear hearing protection when using the feed unit.
If this instruction is not followed irreparable hearing damage may result.
WARNING
Danger of allergic reactions if skin comes into contact with hydraulic oil. Persons allergic to
hydraulic oil must wear protective gloves and goggles when carrying out work that risks them
coming into contact with hydraulic oil.
Rinse any areas of the skin aected immediately with copious amounts of water. Failure to
observe this regulation may result in allergic reactions or injury to the eyes.
1
1.1

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Feed Unit SB-E
What to do in an emergency
XPress the EMERGENCY STOP button on the remote controller.
The LED pilot lamp ashes quickly when the EMERGENCY STOP function is activated on the
radio remote controller.
EMERGENCY STOP
Signs and stickers on the unit
Sticker – danger sign
Warning
Electric shock risk
Sticker – mandatory signs
1 Wear safety shoes 3 Wear a breathing mask 5 Read the instructions
2 Wear gloves 4 Wear a helmet, goggles
and hearing protection 6 Before working on the unit Unplug mains connector
Sticker – information signs
Do not steam clean Crane hook Hydraulic oil
1.2
1.3
1.3.1
1.3.2
1.3.3

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Feed Unit SB-E
Name plate
Name plate
1.3.4

TYROLIT Hydrostress AG
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Feed Unit SB-E
Description
Wire saw system
The design and function of the wire saw systems are described in the “Safety Manual/System
Description for Wire Saws”.
Intended use of the wire saw system
Transportable wire saw for use on construction sites, for cutting (reinforced) concrete, stone
and masonry. Designed for industrial applications only.
Not suitable for use in potentially explosive atmospheres.
Wire saw system components
Wire saw system
1 Feed unit
2 Radio remote controller WSE2226P
3Control unit WSE2226P
4 Wire saw SB
5Drive motor WSE2226P
Delimitation of the system
These Operating Instructions describe how to use the feed unit.
Descriptions of the Wire Saw SB, the drive motor and the control unit WSE2226P are provided in
their respective operating instructions.
Software – control unit WSE2226P
The software version V3.46 must be installed on the control unit WSE2226P to be able to
operate the feed unit.
2
2.1
2.2
2.3
2.4
2.4.1

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Feed Unit SB-E
Remote controller / control unit WSE2226
Using the remote controller it is possible to control all of the functions of the feed unit.
The diamond wire speed is adjusted using the selector switch on the remote controller. The
remote controller can be used as a radio remote controller with a rechargeable battery or an
ordinary battery. The remote controller can also be operated using a cable.
Main components of remote controller
Main components of remote controller
1 Feed potentiometer 8 Pulse switch - control unit
2 On/O, main motor 9 EMERGENCY STOP
3 Main motor potentiometer 10 Indicator lights
4 Water On/O 11 Warning light (radio & battery)
5 Diameter selector switch 12 Position lock switch (traverse feed)
6 Feed joystick 13 Casing
7 Start switch
2.5
2.5.1

TYROLIT Hydrostress AG
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Feed Unit SB-E
Feed Unit SB-E
Intended Purpose
The Wire Saw SB can be operated electrically in conjunction with the feed unit, the drive motor
and the control unit WSE2226P.
Safety measures
Any use other than for the intended purpose constitutes abuse or misuse.
Danger – use of incorrect system components!
The feed unit must only be operated using original system components from
TYROLIT Hydrostress AG.
Failure to adhere to this regulation may result in physical injury and material damage.
Feed unit components
Feed unit components
1 Crane hook 10 Hydraulic coupling
2 Mains cable 11 Drive motor
3 Handle bar 12 Air tyre Ø180mm
4 Oil tank 13 Chassis
5 Handle 14 Electrical enclosure
6 Connector CEE63 (input)
7 Connector CEE63 (output)
8 Foot
9 Name plate
2.6
2.6.1
2.6.2
2.6.3

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Feed Unit SB-E
Display elements
Pressure gauge
Pressure gauge
Function
Hydraulic circuit diagram
Hydraulic circuit diagram
Scope of supply
1x Feed unit TYROLIT No. 10996500
1x 2-piece Feed cable/hose assembly TYROLIT No. 975672
1x Motor attachment kit WSE2226 SB TYROLIT No. 10996200
1x Operating Instructions / Spare parts list TYROLIT No. 10996786
2.6.4
2.6.5
2.7

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Feed Unit SB-E
Connecting the feed unit
Connecting the drive motor
9Connectors are clean
9Cables are not damaged
Connecting the drive motor
Connecting the power and feed cables to the control unit
9Connectors are clean
9Cables are not damaged
Connecting the power and feed cables to the control unit
3
3.1
3.2

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Feed Unit SB-E
Connecting the hydraulic and feed hoses
9Hoses and couplings are clean
9Hoses and couplings are not damaged
9Hoses and couplings are not leaking oil
Connecting the hydraulic and feed hoses
Proceed as follows:
• Push the hose coupling on to its counterpart until you hear it "click".
• Twist the locking ring of the coupling.
If hoses cannot be connected or this cannot be done easily, they are under pressure.
Depressurise the hoses by means of the pressure relief device.
Never use force to connect couplings!
3.3

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Feed Unit SB-E
Connecting the mains cable
Once all of the cables and hoses have been connected, connect the system to the mains power
supply.
9Connectors are clean
9Cables are not damaged
9The power supply is earthed and tted with a residual current circuit breaker (FI type B; max.
residual current 30mA)
9Sucient cable cross-sections: up to 25m long 4 x 2.5mm2, more than 25m long 4 x 4mm2
Connecting the power and feed cables to the control unit
3.4

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Feed Unit SB-E
Operation
Overview of operating elements of control unit WSE2226
Operating element
1 Position lock switch (feed) 8 Main motor potentiometer
2 Water On/O 9 Diameter selector switch
3 EMERGENCY STOP 10 Feed joystick
4 Pulse switch - control unit 11 Main switch - control unit
5 Start switch 12 Reset button
6 Feed potentiometer 13 Mains power supply selection switch
7 On/O, main motor
4
4.1

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Feed Unit SB-E
Starting the wire saw
9The wire saw is rmly secured to the oor.
9The protective devices are properly mounted.
9The diamond wire is correctly installed.
9The wire saw system and feed unit are correctly connected.
9The wire saw system is connected to the mains power supply and the water supply.
9The protective cap at the remote controller cable and connector is securely closed.
9The EMERGENCY STOP on the remote controller is deactivated.
Starting the control unit
XMove the operating elements listed below on the remote controller to their 0 position.
Feed potentiometer (6)
Start switch (5)
Feed joy stick (10)
Main motor On/O (7)
XSwitch on the control unit WSE2226 using the main switch (11).
XSwitch on the radio remote controller using the start switch (5).
–Warning lights (radio and battery) initially light up red
–An audible signal sounds simultaneously
–Indicators ash coloured
–Second audible signal sounds
–Indicators light up coloured
–Warning light ashes green
XPress the pulse switch (4) briey on the radio remote controller to the ON position.
All indicator lights except the warning light and the group alarm on the radio remote
controller go o.
XPress the reset button (12) on the control unit.
XBriey press the remote control pulse switch (4) in the ON-position.
The 'ready’ indicator light on the remote controller lights up green.
XOpen the water valve on the system supply line.
XPress the Water On/O switch (2) on the remote controller to I.
–Water emerges at the cutting tool.
XPress the main motor On/O switch (7) on the remote controller to position I.
–The electric motor starts when the main motor potentiometer is in the max. position.
XThe control unit WSE2226 has started up and is ready for operation.
4.2

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Feed Unit SB-E
Tool soft start
The control unit WSE2226 oers a tool soft start option. The soft-
start is perfect for wire sawing operations.
When set to the 32A position the control unit WSE2226 (pushbutton 13) provides the
option to operate at reduced power.
Proceed as follows:
XStart the control unit WSE2226, see 4.2.
XTurn the main motor potentiometer (8) to the 0 position.
XPress the main motor switch (7) to I.
XSelect the desired output level, see 4.4.
XSlowly turn the main motor potentiometer (8) to 100% power.
Selecting the tool station (diamond wire speed)
Once the control unit WSE2226 has been started correctly it is possible to select the
diamond wire speed.
Selecting the power level
Peripheral speed – diamond wire
Speed Gear at drive motor Setting on the remote controller
0-10 m/s
Gear 1
Ø 2000 / 2200
0-11 m/s Ø 1800
0-13 m/s Ø 1600
0-17 m/s
Gear 2
Ø 1200
0-20 m/s Ø 1000
0-24 m/s Ø 800
Proceed as follows:
XCheck gear at gearbox of drive motor.
XSet the diameter selector switch to the desired speed and turn the main motor
potentiometer from 0 to 100%.
The tool stations must not be changed during operation.
It is possible to reduce the speed of the diamond wire via the potentiometer for the main
motor. That simultaneously lowers the cutting capacity.
4.3
4.4

TYROLIT Hydrostress AG
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Feed Unit SB-E
Power control
The power of the main motor and the feed cylinder is controlled via the potentiometer.
Power control
Feed cylinder potentiometer (6)
Main motor potentiometer (8)
Adjusting the feed
Feed movements are selected with the joystick.
Adjusting the feed
The feed speed is automatically supported during the cutting process by an assisted feed.
Manually adjusting the feed speed
9Control unit WSE2226 has been started
XSelect the required feed speed via the feed potentiometer (6).
4.5
4.6

TYROLIT Hydrostress AG
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Feed Unit SB-E
Locking the feed
So that the joystick does not have to be held in position during the cutting process, it is
possible to save the cylinder feed setting.
Proceed as follows:
XPush the joystick in the desired travel direction and at the same time press the position lock
switch (1).
XWhen the joystick and the position lock switch are released the feed is locked.
In order to release the feed lock, move the joystick slightly in any direction.
Switching o the control unit WSE2226
Proceed as follows:
XSwitch o electric motor (7), On/O Main motor.
XTurn o cooling water, switch (2) Water On/O.
XClose water valve on control unit WSE2226.
XTurn the start switch (5) on the remote controller to the 0 position.
XSwitch o the control unit WSE2226 at the main switch (11).
Use the EMERGENCY STOP function only in an emergency to stop the control unit
WSE2226.
After nishing the work
Proceed as follows:
XTurn the main switch on the control unit WSE2226 to the 0 position.
XUnplug the mains connector from the feed unit.
XDisconnect the water hoses from control unit WSE2226.
XBlow out the water from all the lines (blow out pump).
XDisconnect the electric cable between the feed unit and the control unit WSE2226P.
XUsing a damp cloth clean the control unit WSE2226, the feed unit, the radio remote
controller and cables.
Products containing solvents can damage parts of the control unit WSE2226, the radio
remote controller and cables.
4.6.1
4.7
4.8

TYROLIT Hydrostress AG
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Feed Unit SB-E
Deactivating the EMERGENCY STOP
If the EMERGENCY STOP is activated on the radio remote controller, the radio and battery light
(8) ash.
Deactivating the EMERGENCY STOP
The following controls must be moved to the 0 position:
XFeed potentiometer (6)
XFeed joy stick (10)
XMain motor On/O (7)
XTurn the EMERGENCY STOP button (3) clockwise
XPress the pulse switch (4) on the control unit to the ON position
4.9