U-Line MINI PAK'R H-1604 User manual

PAGE 1 OF 7 0715 IH-1604

πH-1604

MINI PAK'R™

AIR CUSHION

MACHINE

1-800-295-5510

uline.com

EXTERNAL

Power Cord and

ON/OFF Switch

Control Panel

Air Filling Tube

Upper Belt Cover

Lower Belt Cover

Film Roll Holder

Quick Reference Guide

INTERNAL

Air Pump

Air FIll Nozzle Belt Release Lever

Upper Teflon Seal Belt

Hot Sealing Bar

Drive Rollers

Lower Teflon Seal Belt

Slitting Blade

PARTS

BOX CONTENTS

• Air Cushion Machine

• Power Cord

• Two (2) Spare Teflon® Seal Belts

• Quick Start Guide

• User Manual

PAGE 2 OF 7 0715 IH-1604

1. Load Film Roll* onto the Film Roll Holder. (See Below)

2. Guide right side of Film onto the Air Fill Nozzle and

pull through the machine. (See Below)

3. Upper and Lower Seal Belts and Drive Rollers

advance the film.

4. Air Pump injects air through the Air Fill Nozzle and fills

Air Cushions.

5. Hot Sealing Bar seals Air Cushions.

6. Slitting Blade cuts right side of Film from the Air Fill

Nozzle.

*Works only with Uline Air Cushioning rolls:

S-12881,S-12882, S-12883, S-12884, S-12885.

OPERATION OVERVIEW

CONNECT POWER

1. Plug Power Cord into the rear of the machine, then

plug cord into a grounded outlet. (See Figure 1)

2. Switch machine power ON (I)

LOAD FILM ROLL

1. Slide film onto Film Roll Holder until it seats firmly —

Film feeds from top of Roll. (See Figure 2)

THREADING THE FILM

1. Unwind 18 inches of film.

2. Open the Air Channel on right side of Film Roll.

(See Figure 3)

3. Slide the Air Channel over the end of the Air Fill Tube.

(See Figure 4)

4. Advance Film.

• To Advance Film Manually:

Pull Film down the Air Fill Tube

and through the Sealer.

• To Advance Film Automatically:

Pull Film down the Air Fill Tube

until it stops. (See Figure 5)

• Press and hold the Start button — Film advances

automatically. (See Figure 6) Figure 5 Figure 6

Figure 3 Figure 4

Figure 1 Figure 2

NOTE: There are two different widths of film rolls.

Refer to Figure A for the 8" wide roll and Figure

B for the 16" wide roll to see what the final result

should look like after loading film.

Figure A Figure B

LOADING A FILM ROLL

PAGE 3 OF 7 0715 IH-1604

BASIC USE

1. When machine is switched on, display shows "sty"

(Standby). (See Figure 7)

2. Mini Pak'r™ detects the film roll once it is

loaded.

3. Green LED on Start Button begins flashing. Machine

warms up.

4. Display shows the seal temperature during warm-up.

5. Once seal temperature is reached, green LED stops

flashing.

6. Display shows "rdy"(Ready). (See Figure 8)

7. Press Start Button to begin making Air Cushions. (See

Figure 9)

8. Air Pump blows air into the Film, after a few seconds

the Drive Motor advances the Air Cushions through

the Seal Bar and Slitting Blade.

9. Finished Air Cushions emerge at front of

machine.

10. Press Stop Button to stop production.

NOTE: Machine is preset to operate

continuously, producing Air Cushions until the

roll is empty. To create a fixed length of Air

Cushions, use the Length Control buttons (see

Length Control, page 4).

START

MINI PAK˙R

™

FP International

air cushion machine

(877) 594-5160

www.fpintl.com

STOP/RESET

Length Control

(in feet)

Green LED

• Blinks on warm-up.

• Steady when ready.

Start Button

• Switch on to warm up

machine.

• Starts production of Air

Cushions.

LED display

Set Air Fill Level

Set Seal Temperature

Stop Button

• Stops Air Cushion production.

• Resets machine after an error is

adjusted.

Red LED

Figure 8

Figure 7

START

MINI PAK˙R

™

FP International

air cushion machine

(877) 594-5160

www.fpintl.com

STOP/RESET

Figure 9

START STOP

CONTROL PANEL

BASIC OPERATION

PAGE 4 OF 7 0715 IH-1604

STANDBY

When out of use for 15 minutes, machines goes to

"Standby"mode.

1. Display shows "sty". (See Figure 10)

2. Press the Reset Button to resume Air Cushion

production. (See Figure 10)

3. Seal Bar begins heating up.

4. Press Start Button again when green LED stops

flashing and Display reads "rdy". (See Figure 11)

START

MINI PAK˙R

™

FP International

air cushion machine

(877) 594-5160

www.fpintl.com

STOP/RESET

START

Fi gur e 11

START

MINI PAK˙R

™

FP International

air cushion machine

(877) 594-5160

www.fpintl.com

STOP/RESET

Figure 10

RESET

DISPLAY

CHANGING MINI PAK’R™ SETTINGS

NOTE: Machine automatically sets the correct

air and temperature settings for the Film

Roll loaded. No need to adjust the settings

manually. However, if needed, you can

change some settings with the Control Panel.

LENGTH CONTROL

Sets the length of Air Cushions to be produced each

time you press the Start Button.

• Continuous Mode: This is the factory preset. Press the

Start Button and machine runs the film until the roll is

empty or you press the Stop Button. Display will show

the number of Air Cushions produced.

• Fixed Length: To produce a fixed length of Air

Cushions, press the "+"Button until the desired

length shows in the Display. The machine will count

down the length of Air Cushions yet to produce.

(See Figure 12)

• Change from Fixed to Continuous: Press the "–"

Button until the Display shows "---".

START

MINI PAK˙R

™

FP International

air cushion machine

(877) 594-5160

www.fpintl.com

STOP/RESET

Figure 12

BASIC OPERATION CONTINUED

PAGE 5 OF 7 0715 IH-1604

AIR CONTROL

Regulates the amount of air in the Air Cushions.

(See Figure 13)

• For fuller cushions, press the "+"Button.

• For less full cushions, press the "–"Button.

NOTE: Air Cushions are designed to be inflated

around 2/3 full. This allows pillows to absorb

shock of impacts during the shipping cycle.

TEMPERATURE CONTROL

Regulates the temperature of the Seal Bar. (See Figure 14)

• To increase the sealing temperature, press the "+"

Button.

• To decrease the sealing temperature, press the "–"

Button.

NOTE: When the temperature setting is

changed, the Mini Pak'r™ may take a few

moments to raise or lower the temperature. The

green LED flashes during heat-up or cool-down

until the correct temperature is reached.

If Air Cushions continue to have leaking or burned

through seals, contact Uline customer service at

1-800-295-5510.

START

MINI PAK˙R

™

FP International

air cushion machine

(877) 594-5160

www.fpintl.com

STOP/RESET

Figure 14

START

MINI PAK˙R

™

FP International

air cushion machine

(877) 594-5160

www.fpintl.com

STOP/RESET

Figure 13

CHANGING MINI PAK’R™ SETTINGS CONTINUED

PAGE 6 OF 7 0715 IH-1604

WARNING! Burn Risk: Before opening the covers,

turn power OFF, unplug the power cord and

wait 10 minutes for Seal Bar to cool.

REPLACING SLITTING BLADES

Replace Blades:

• If film jams frequently.

• After processing 50 Film Rolls.

• If blade does not cut properly or makes very rough

cuts.

1. Turn Power OFF, unplug power cord and wait 10

minutes for Seal Bar to cool.

2. Open Belt Cover with a slotted or Phillips screwdriver.

(See Figure 15)

3. Remove Blade. (See Figure 16)

• Replace Blade. (See Figure 17)

REPLACING SEAL BELTS

Replace Belts:

• If film jams frequently.

• The film won't advance with Drive Motor running.

• Machine produces poor seals even after adjusting

the seal temperature.

1. Turn Power OFF, unplug power cord and wait 10

minutes for Seal Bar to cool.

2. Open Belt Cover with a slotted or Phillips screwdriver.

(See Figure 15)

3. Lift Belt Release lever to loosen Seal Belts.

(See Figure 18)

4. Push spring-loaded rollers toward front of machine

to loosen either Seal Belt. (See Figure 19)

5. Remove and replace Seal Belt. Replace both Seal

Belts at the same time.

6. Tighten Belts by locking Belt Release lever in place.

(See Figure 20)

ROUTINE MAINTENANCE

Weekly: Clean the Seal Belts and Drive Rollers with warm

water and mild detergent if needed.

Monthly: Check the Mini Pak'r™ for damage. Replace

worn or damaged parts if necessary. And/or contact

Uline customer service at 1-800-295-5510.

Figure 19 Figure 20

Fig u re 17 Figure 18

Figure 15 Figure 16

MAINTENANCE

PAGE 7 OF 7 0715 IH-1604

ERROR CODES

Consult the chart below if the Display shows an Error Code and the red LED flashes. Try the appropriate action for the

problem, then press the STOP/RESET Button to resume operation.

DISPLAY CODE ISSUE ACTION

E1 Cover open Make sure covers are closed

E2 Jam/end of roll In case of jam, open belt cover and remove jammed film carefully.

E3 Temp. Too high Contact Uline for assistance. (800-295-5510)

E4 Temp. Too low Contact Uline for assistance. (800-295-5510)

E5 Temp. Not rising Contact Uline for assistance. (800-295-5510)

E6 No roll detected Press stop/reset. This may clear the error. If not, display will show "sty"(standby). Advance the

film slowly at the front of the machine so the film roll rotates. The display should show the seal

temperature and then "rdy"(ready). If the error can't be cleared, contact Uline for assistance.

(800-295-5510)

TROUBLESHOOTING

OPERATING ISSUE CAUSES RECOMMENDATIONS

No power to Mini Pak'r™

Machine

Power cord is unplugged

Circuit breaker OFF

Power Swtich OFF

Main fuse is blown

Belt cover(s) open

Plug power cord into Mini Pak'r™ Machine and outlet

Turn circuit breaker ON at Electrical Panel

Turn Power Switch ON

Replace Mains Fuse

Tighten Belt Cover Screw with Screwdriver

Film won't advance Film Roll installed backwards

Using incompatible film

Turn film roll around (page 2)

Install compatible roll

Air Cushions do not hold air Air Fill Tube not inside film

Air Pump not working

Seals leaking

Too much air fill

Reload film onto Air Fill Tube (page 2)

Contact Uline for assistance

Adjust seal temperature (page 5)

Reduce air fill (page 5)

Film jams frequently Blade is dull

Drive belts are worn

Replace Blade (page 6)

Replace both Drive Belts (page 6)

Machine won't stop

automatically

Length control set to continuous Press + or – Length Control Buttons to set desired length

of Air Cushion production (page 4)

ERRORS AND TROUBLESHOOTING

πCHICAGO • ATLANTA • DALLAS • LOS ANGELES • MINNEAPOLIS • NYC/PHILA • SEATTLE • MEXICO • CANADA

1-800-295-5510

uline.com

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