UAB NAVITUS LT MCL 5 IP User manual

Controller with internal Quad-band GSM/GPRS/3G modem
MCL 5 IP
User manual
Version 2.0
UAB NAVITUS LT
Lithuania, 2018

2
Document revision history
Version
Date
Revision history
Controller
Firmware version
1.0
2013.03.19
First Issue
1.0
2.0
2015.08.25
Issue with 3G modem
1.0
Disclaimer
UAB NAVITUS LT guarantees that the following documentation is correct and intended for the device
described. The manufacturer has no obligation for guarantee if the documentation is used for any other
device not listed in this documentation. UAB NAVITUS LT has the right to update or alter documentation
without prior notice.

3
Contents
DOCUMENT REVISION HISTORY.................................................................................................................................... 2
SIGNS AND ABBREVIATIONS ......................................................................................................................................... 4
SAFETY INSTRUCTIONS.................................................................................................................................................. 5
AVAILABLE MODIFICATIONS.......................................................................................................................................... 6
1. APPLICATION AND FUNCTIONALITY..................................................................................................................... 7
1.1. GENERAL INFORMATION................................................................................................................................... 7
1.2. SUPPORTED COMMUNICATION PROTOCOLS................................................................................................. 7
1.3. CONFIGURATION................................................................................................................................................. 7
2. PRINCIPAL COMPONENTS OF THE CONTROLLER MCL 5 IP.............................................................................. 9
3. TECHNICAL CHARACTERISTICS.......................................................................................................................... 10
4. INSTALLATION........................................................................................................................................................ 12
4.1. INSTALLATION STEPS:..................................................................................................................................... 12
4.1.1 CONNECTING POWER CABLE TO THE MCL 5 IP............................................................................................... 13
4.2. SOCKETS AND INTERFACES........................................................................................................................... 13
4.3. CONNECTING METER/METERS OR OPTICAL READ-OUT HEAD OVER RS485 .......................................... 14
4.3.1. CONNECTING A METER OVER RS485 ........................................................................................................ 14
4.3.2. CONNECTING AN OPTICAL READ-OUT HEAD OVER RS485 ................................................................... 14
4.4. CONNECTING A METER OR OPTICAL READ-OUT HEAD OVER RS232....................................................... 15
4.4.1. CONNECTING A METER OVER RS232 ........................................................................................................ 15
4.4.2. CONNECTING AN OPTICAL READ-OUT HEAD OVER RS232 ................................................................... 15
4.5. CONNECTING A PC OVER USB PORT FOR PARAMETERIZATION.............................................................. 15
5. LABELLING INFORMATION................................................................................................................................... 16
6. PARAMETERIZATION GUIDE................................................................................................................................. 16
6.1. INITIAL INFORMATION...................................................................................................................................... 16
6.2. PROCEDURE OF LOCAL PARAMETERIZATION............................................................................................. 17
7. PARAMETERIZATION............................................................................................................................................. 21
7.1. SECURITY........................................................................................................................................................... 21
7.2. DEFAULT PASSWORD...................................................................................................................................... 21
7.3. APN..................................................................................................................................................................... 21
7.4. AUTOMATIC REBOOT....................................................................................................................................... 21
7.5. FIRMWARE UPDATE ......................................................................................................................................... 21
7.5.1. AUTOMATIC FIRMWARE UPDATE............................................................................................................... 21
7.5.2. MANUAL FIRMWARE UPDATE .................................................................................................................... 21
7.6. BYTE W. TIMEOUT IN X BYTES........................................................................................................................ 21
8. EVENT LOG............................................................................................................................................................. 21
8.1. EVENT LOG RECORD FORMAT ....................................................................................................................... 21
8.2. LOGGING EVENTS............................................................................................................................................. 21
ANNEX A. CONTROLLER MENU AND CONFIGURATION SETTINGS......................................................................... 23
ANNEX B. USB INSTALLATION GUIDE......................................................................................................................... 27
ANNEX C. MANUFACTURER’S GUARANTEE .............................................................................................................. 32

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Signs and Abbreviations
AC / DC
Alternating Current / Direct Current
APN
Access Point Name
CSD
Circuit Switched Data
EMC
Electromagnetic Compatibility
GPRS
General Packet Radio Service
GSM
Global System for Mobile communications
ISP
Internet Service Provider
IP
Internet Protocol address
IMEI
International Mobile Equipment Identity
LED
Light Emitting Diode
N/A
Not Available / Not Applicable
PC
Personal Computer
PIN
Personal Identification Number
Rx
Receiver connector
SIM
Subscriber Identity Module
SMA
SubMiniature version A connector
TCP/IP
Transmission Control Protocol/Internet Protocol
Tx
Transmitter connector
VPN
Virtual Private Network
URL
Uniform Resource Locator
USB
Universal Serial Bus

5
Safety Instructions
Please ensure you read and understand the installation instructions entirely before
attempting to install and configure MCL 5 IP.
Always disconnect the mains supply while installing or servicing the communication
interfaces, antenna or changing SIM card.
Only the authorized service persons with adequate qualifications can perform
installation, uninstallation and parameterization of the GSM/GPRS controller MCL 5
IP. National wiring rules should be followed while installing and using the controller.
All equipment interconnected with this product should comply with the requirements
of EN 60950-1:2006 (Personal computer, etc.) or other adequate safety standard
applicable to the equipment (electricity meters).
GSM/GPRS controller should be mounted in restricted access locations. Only
authorised personnel should be able to access this location.
Some parts may remain energized even if the power is disconnected! Do not try to
disassemble internal components. There are no serviceable parts inside.

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Available Modifications
The controller modification is stated on the controller passport and on the label.
BX.
TX.
X.
X.
Example
B1.
T1.
1.
1.
Data Transfer Rates, Baud
300, 600, 1200, 2400, 4800, 9600, 19200
0
300, 600, 1200, 2400, 4800, 9600, 19200, 38400, 115200
1
Internal Thermometer
Not Present
0
Present
1
Digital Input
Not Present
0
1 channel
1
Analogue Input
Not Present
0
1 channel
1
Table 1. MCL 5 IP modification table

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1. Application and Functionality
1.1.General Information
MCL 5 IP controller (further referred to as a controller) is used in AMR systems for automated remote data
reading of electricity, heat meters and other electronic devices and data transmission to remote offices.
Device does not store, manipulate or alter meter information.
GSM radio network with CSD/GPRS/3G technology and TRANSPARENT DATA, TCP/IP protocols is used
for data transmission to the management system.
Depending on modification MCL 5 IP can have analogue and digital inputs for auxiliary devices.
1.2.Supported Communication Protocols
Controller supports two-direction data exchange with communication protocols IEC 62056-31,
DLMS/COSEM (all security layers as well) or IEC 62056-21.
1.3.Configuration
RS232 and RS485 electric communication interfaces are used for meter data read-out.
An Optical Read-out Head can be connected to RS485/RS232 in order to read out meter data via the optical
interface (infrared).
Device parameterization can be performed locally via USB and RS232 interfaces or GSM/GPRS.
Controller supports both TCP/IP server and client connection modes.
Controller’s structure and interface locations are indicated below.
Figure 1-1. MCL 5 IP principal external components
Transparent protective
cover
Cover fixing bolts
Cable gland cap

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Figure 1-2. MCL 5 IP principal internal components
Connectors for meter
and/or Optical Read-
out head/other input
connection with
indicated controller’s
Tx and controller’s Rx
connectors
SIM card slot
AC Power supply
connector
SMA female antenna
socket
GSM mode and signal
strength indicators
Power and USB
indicators
Meter activity
indicators
USB female socket
for PC connection
MCL 5 IP mounting
holes

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2. Principal Components of the controller MCL 5 IP
The main controller components are listed below:
a) CSD/GSM/GPRS/3G modem is used for modem programming, firmware update, data reading and
parameterization
GSM/GPRS Modem
GSM/GPRS bands
850/900/1800/1900 Mhz
Class of power transmission
Multi-slot class 10, CS1-CS4, Class B
Data Speed
up to 85.6 kb/s
Uplink time slot
2
Antenna Connector type
SMA (50 Ohm)
CSD (Circuit switched data)
Max. 9.6 kb/s user data
3G modem
UMTS / EDGE Bands
850/900/1800/1900/2100 Mhz
Class of power transmission
Multi-slot class 12, MCS1-9, Class B
Data Speed
HSUPA cat 6, up to 5.76 Mb/s UL
HSDPA cat 8, up to 7.2 Mb/s DL
WCDMA PS up to 384 kb/s DL/UL
EDGE multi-slot class 12, up to 236.8 kb/s DL/UL
Table 2-1. Main characteristics of a modem
b) Galvanically non-separated communication interfaces:
USB device: for local modem programming, firmware update, data reading and parameterization;
c) Galvanically separated communication interfaces:
RS232 (TX, RX, GND): used for meter data read-out. Supports only one meter;
RS485 (half duplex): used for meter data read-out. Supports up to 32 electricity meters;
d) АС/DС (90-264), power supply connector;
e) Antenna type SMA socket.
Outer antenna with a magnetic/adhesive base and a 3 to 5 meter long cable (50 Ohm) can be
ordered separately. Antenna can have an optional signal strengthening 0 to 11 dBi.

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3. Technical Characteristics
Power supply input voltage range (50/60Hz)
90 ... 264 V
Power consumption:
a. maximum in transmission mode:
b. average in dutymode:
< 10 VA
< 5 VA
Meter to controller net baud rate*, Baud
300... 115200
PC to controller net baud rate via USB device interface, 8N1
bits, Baud
115200
Number of meters connected to RS485 interface
1… 32
Number of meters connected via optical Read-out Head
1
Number of meters connected to RS232 interface
1
Analogue input interface*, 12 bit, 0-48V
1
Digital input interface, 100Hz*
1
Number of simultaneous communication sessions GSM/CSD/GPRS
6
Internal thermometer measurement range*,оС
-40 ... +100**
Work temperature range, оС
-20 ... +60
Storage temperature range, оС
-40 ... +70
Relative humidity, % without condensate
20 ... 90
Plastic Materials, safety of flammability
ABS
Internal Protection Marking
IP-64
Immunity to surge pulses from AC 230V
6 kV (1,2/50 μs), 50 Ohm
Dimensions, mm
150x80x50
RoHS
Compliant
Standards of electromagnetic interference and isolation
Compliant
IEC/TS 61000-6-5 certification*
Compliant
* Depends on device modification
** Elgama Sistemos Ltd guarantees that internal thermometer will be fullyfunctioning in the range of the device
work temperature as per above
Table 3-1. MCL 5 IP controller technical characteristics