Unimac Pptspyumcah02 User manual

Electric HVLP Paint Sprayer

User Manual

[Revision 2.0 August 2019]

READ THIS MANUAL CAREFULLY BEFORE USE – FAILURE TO DO SO MAY RESULT IN INJURY, PROPERTY DAMAGE AND

MAY VOID WARRANTY. • KEEP THIS MANUAL FOR FUTURE REFERENCE. • Products covered by this manual may vary in

appearance, assembly, inclusions, specifications, description and packaging.

Electric HVLP Paint Sprayer

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Table of Contents

Parts List ....................................................................................................................................................... 1

Product Description .................................................................................................................................... 1

General Rules............................................................................................................................................... 1

Electrical Safety.................................................................................................................................................. 1

General Safety ................................................................................................................................................... 2

Transport and Preliminary Checks ....................................................................................................... 2

Installation.................................................................................................................................................. 3

Multi-Stage Centrifugal Blower........................................................................................................................... 3

Paint and Materials Used ................................................................................................................................... 3

Viscosity ............................................................................................................................................................. 3

General............................................................................................................................................................... 3

Preparing the Object or Surface to be Treated.................................................................................................. 4

Preparing the Product for Painting..................................................................................................................... 4

HVLP Spray Gun................................................................................................................................................ 4

Start-Up ......................................................................................................................................................... 5

Multi-Stage Centrifugal Blower Operation and Use ....................................................................... 5

Paint Gun Operation and Use..................................................................................................................... 6

Other Uses of the Centrifugal Blower ................................................................................................................ 7

Thinning.............................................................................................................................................................. 8

Multi-Stage Centrifugal Blower Maintenance ................................................................................ 8

Paint Gun Maintenance .............................................................................................................................. 8

Paint Gun............................................................................................................................................................ 9

Nozzle and Needle............................................................................................................................................. 9

Gun Reservoir Gasket........................................................................................................................................ 9

Clean-Up ............................................................................................................................................................ 9

Troubleshooting ........................................................................................................................................11

Specifications .............................................................................................................................................12

Electric HVLP Paint Sprayer

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Parts List

Product Description

The multi-stage centrifugal blower, combined with the “HVLP” spray gun, is the perfect system for precision

painting. It is very easy to use and absolutely safe, since the maximum operating pressure is 0.15 bar.

Reduced paint atomisation makes the work environment healthier, and saves paint.

General Rules

Electrical Safety

•Make sure that the power supply voltage is the same as the value indicated on the machine.

•Periodically check the power cord for any damage or ageing. If the cord is no longer in good condition, the

machine should be used. Replace it with an original spare cord.

•The power cord or extension should not cross through areas used for moving transport or maintenance

equipment.

•The multi-stage centrifugal blower is built with a double-insulation system. The double insulation enhances

electric safety and thus the machine doesn’t need to be grounded.

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General Safety

•Use the handle to move the machine. Do not pull it by the power cord or by the supply hose.

•Do not allow the machine to get wet or e exposed to humidity.

•To carry out any cleaning or maintenance or other operations on the machine, disconnect it from the mains

supply, pull out the plug without pulling on the power cord.

•Keep the multi-stage centrifugal blower away from children, other persons and animals.

•Do not aim the air spray at persons or animals.

•Persons less than 16 years old are prohibited from using the machine.

•WARNING: Carefully comply with the following safety rules. It has been designed to be mainly used

with cold-water paints. Other products used (paint, thinner, etc.) may contain harmful, explosive or

corrosive materials.

•Carefully read the label of the product (paint) being used.

•It is recommended to wear a mask while painting and to wear gloves when using and cleaning the machine.

•Use the machine in well-ventilated rooms.

•Carefully follow the suggestions indicated on the label of the product being used. Use only products with a

flashpoint higher than 22°C.

•Do not smoke and do not use objects that may generate sparks given that the solvents used may be

flammable.

•DISPOSAL: To protect the environment, follow the procedures indicated in the current standards for the

area where the machine is used. Do not throw the packaging into waste bins. It should be re-used, however

possible. When the machine can no longer be used or repaired, disassemble the parts for sorted waste

disposal. All plastic parts bear an ID code indicating the materials used in such parts: this will be used in the

future for recycling.

Transport and Preliminary Checks

Remove the multi-stage centrifugal blower from its packaging, making sure that it is undamaged, and carefully

arrange the documents and accessories supplied by the machine.

•Multi-stage centrifugal blower

•Air hose to the gun

•Blowing or inflating connection

•Viscosity meter

•HVLP paint gun

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Electric HVLP Paint Sprayer

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Installation

Multi-Stage Centrifugal Blower

•Make sure that the power supply voltage is the same as the value indicated on the machine’s technical data

plate.

•Make sure that the switch (#4) is in position O.

•Connect the machine plug (#3) to an extension (minimum 1,200W).

•Connect the hose (#2) to the multi-stage centrifugal blower (#1) (Fig. 2).

Paint and Materials Used

Paint manufacturers often specify the % for thinning the products; in general, this refers to brush or roller

applications. In fact, with the gun, the % must be higher. Tell your paint supplier that the product will be applied

using an HVLP (high volume low pressure) spray gun. Generally, in such case, the product must be thinned (try

thinning a small amount of paint first before thinning all of it).

Viscosity

“Viscosity” is the technical term used to indicate if a product if very

flowing or very thick; in the former, the viscosity is said to be low, while

in the latter, it is considered to be high.

The viscosity measurement is expressed in seconds. To measure

viscosity, fill the viscosity meter (#6) supplied with the machine with

paint (Fig. 1) and note how long it takes for the paint to pass through

the hole at the bottom of the viscosity meter. The TIME measured is the

viscosity value and is expressed in DIN-s.

General

This machine can use products with a viscosity ranging from 10 to a

maximum of 35 (35 DIN-s). A paint with a much higher viscosity can be

used ONLY for water-soluble products FOR OUTDOOR AND INDOOR

WALL APPLICATIONS. THE QUALITY AND TYPE OF PAINT ARE VERY IMPORTANT!

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Electric HVLP Paint Sprayer

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The main viscosity values for the most commonly used products are:

•Filler 10 to 20 No thinning

•Wood dye 15 to 25 No thinning

•2-pack paint/Oil paint 20 to 35 See manufacturer’s instructions

See the product manufacturer’s instructions for the type of thinner and the quantity, in %, to be added (this may

vary from 5% to 50%).

Preparing the Object or Surface to be Treated

To obtain good results, the objects or surfaces to be treated MUST BE CLEANED.

•Remove any traces of rust or scaling from the old paint and, if necessary, rub it using sandpaper.

•Stucco or rub with sandpaper, where necessary, to make the surfaces smooth.

•Carefully read the instructions indicated on the paint can. Manufacturers usually suggest to apply a fixative

before painting to obtain the best results and, above all, to save paint.

Preparing the Product for Painting

•Shake well.

•Use a stick to mix and stir the product.

•Pour paint inside the spray gun reservoir (#92), without filling it to the top (maximum ¾).

•Thin the product, following the manufacturer’s instructions.

•If necessary, GRADUALLY ADD THINNER AFTER MAKING TESTS ON A PIECE OF CARDBOARD OR

WOOD. After checking that the product has been correctly thinned, the entire can of paint can be thinned.

•For more specific information about viscosity, see the HVLP Spray Gun section below.

HVLP Spray Gun

•Mount the gun container (#92) and tighten it fully.

•To connect the hose (#2) to the gun grip (#7), see Fig. 5.

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•To select the type of spray required (Fig. 6), loosen the adjustment ring (#84), adjust the position, orienting

the nozzle (#83) to obtain: HH = horizontal spray, VV = vertical spray, CC = round spray (Fig. 6).

The gasket includes four orientation notches that help position the butterfly nozzle (#83). The position is

fixed by a tab that protrudes from the bottom.

•After selecting the type of spray, tighten the adjustment ring (#84).

•The horizontal or vertical sprays (HH – VV) are recommended for large surfaces. The round spray (CC) is

used instead for small objects or for areas that are difficult to reach (corners, angles, etc.).

Start-Up

Turn the switch (#4) to start the atomiser (or the multi-stage centrifugal blower).

Multi-Stage Centrifugal Blower Operation and

Use

•The atomiser supplies the compressed air needed to operate the machine.

•Air flows from the butterfly nozzle (#83) and paint is sprayed only when the trigger is pulled (#77).

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Electric HVLP Paint Sprayer

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Paint Gun Operation and Use

The spray can be adjusted very easily as follows (Fig. 3):

•Close the adjustment screw (#71) completely (turn it to the right).

•Keep pulling the trigger (#77) and slowly open the paint screw (#71) until the correct amount of paint is

obtained.

•The spray gun should be moved with a regular motion and always kept at the SAME DISTANCE (from 10 to

30cm, depending on the adjustment and type of paint used), and above all must ALWAYS BE PARALLEL to

the surface of the object being treated.

WARNING! Never use a circular movement: this might damage the quality of the finish (Fig. 7).

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Electric HVLP Paint Sprayer

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•Release the trigger (#77) at the end of each forward movement and pull it again when the return movement

has started. This will avoid any joining marks caused by a second coat, especially for large surfaces (Fig. 8).

•The movement must be horizontal if the spray is vertical (VV, Fig. 6) or vertical if the spray is horizontal (HH,

Fig. 6).

•The round spray (CC) requires a greater distance from the object to be painted.

•In any case, make tests on a piece of cardboard or wood before painting.

Other Uses of the Centrifugal Blower

•By connecting the fitting (#5) to the hose (#2), the multi-stage centrifugal blower can also be used to blow or

inflate mattresses or other inflatable objects.

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Electric HVLP Paint Sprayer

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Thinning

Inadequate Thinning:

•Paint must be thinned by approx. 15% when using a paint sprayer.

•Use water to thin water-based paint.

•Use turps to thin oil-based paint.

•For 1 litre of paint, add 150ml of water/turps.

•For 5 litres of paint, add 750ml of water/turps.

•Be sure to stir the paint well after the water/turps has been added.

•If the spray is still not fine enough or the flow is inadequate, try thinning the paint a little more.

•Do not thin bulk amounts of paint until you have determined the ideal amount and tested it through the

sprayer.

Multi-Stage Centrifugal Blower Maintenance

The atomiser needs minimum maintenance. First of all, disconnect the apparatus from the mains.

•Clean the structure with a clean cloth (soaked in water or alcohol, if necessary).

•Make sure that the filter (#11) is clean by blowing or washing it with soap and replacing it, when necessary.

In this case, use a screwdriver to disassemble the filter-cover and lift eh internal hooks (Fig. 9).

Paint Gun Maintenance

The paint gun must be thoroughly cleaned immediately after each use. If the paint dries inside the gun, cleaning

will be much more difficult and it may no longer be possible to use the gun.

Use the thinner (or solvent) recommended by the paint manufacturer. Clean the gun in a well-ventilated room.

Follow the safety instructions described in the General Rules section.

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Electric HVLP Paint Sprayer

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Paint Gun

•Disassemble the gun reservoir (#92).

•Pour any residual paint into its container and seal it so that it can be used in the future.

•Pour the thinner (in small amounts) into the reservoir, shake the gun lightly and atomise the thinner into a

cleaning container. Repeat the operation until the thinner being sprayed is completely clean.

•Clean off any traces of paint, both inside and outside the reservoir.

•Clean the gasket located under the reservoir cover.

Nozzle and Needle

1. Unscrew the ring (#84).

2. Remove the butterfly nozzle (#83).

3. Completely loosen the adjustment screw (#71).

4. Remove the spring (#73).

5. Push out the needle (#85): it is recommended not to use tools. If the needle won’t come out easily, loosen

the packing gland nut (#76) (the needle ring (#75) can remain inside).

6. Use a special wrench to unscrew the internal nozzle (#81).

7. Remove the plain washer (#80).

−Put all these pieces in a container and clean them using a brush and clean thinner.

−The inside of the gun and the hose (#91) should also be cleaned.

−Before replacing these parts, they must be thoroughly dried using the multi-stage centrifugal blower.

−WARNING: Reassemble the parts by reversing the sequence of operations described above. In

particular, it is recommended to mount the internal nozzle (#81) BEFORE the needle (#85).

−Put a drop of grease on the packing gland nut (#76). If this had been unscrewed, carefully re-tighten it

(the needle must move freely).

Gun Reservoir Gasket

To replace the gaskets (#’s 88 and 86), do the following:

•Unscrew the hex nut (#90).

•Remove the underlying cover (#89).

•Remove the gasket (#88).

WARNING: When re-assembling the cover, check the position of the gasket (#86).

Clean-Up

It is extremely important to thoroughly flush the sprayer immediately after use.

1. Use water to flush out water-based paint.

2. Use turps to flush out oil-based paint.

3. Spray oil/turps through the sprayer in exactly the same way you use paint.

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Electric HVLP Paint Sprayer

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4. You must run enough water/turps through the sprayer to ensure absolutely all paint has been removed from

the system. Keep spraying until there's absolutely no paint coming out - the oil/turps should be completely

clear.

5. Then complete clean-up by thoroughly removing all paint residue from the spray nozzle, the paint inlet and

the rest of the machine.

6. Any trace of paint left in the unit or around the inlet or nozzle will prevent the sprayer from working properly.

7. Simply let our team know the unit is blocked and they will advise the easiest solution for un-blocking.

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Troubleshooting

Problem Cause Solution

Paint drips on the object to be painted. Product too diluted.

Spray adjustment.

Movement too slow.

Gun trigger remains pulled.

Gun distance.

Add undiluted product.

Reduce the paint flow by

tightening the screw (#71).

Move the gun faster.

When reversing the movement, let

go of the trigger.

Increase the distance between the

gun and the object.

Paint application is weak or irregular. Paint is too diluted.

Spray adjustment.

Movement too fast.

Gun is clogged.

Gun distance.

Add thinner.

Increase the amount of paint by

using the screw (#71).

Move the gun more slowly.

Clean the gun (see Paint Gun

Maintenance section). Clean the

internal nozzle (#81) with a non-

metallic object.

Increase the distance between the

gun and the object to be painted.

No paint coverage. Paint not thinned enough.

Paint too thick; viscosity is too

high.

Gun is clogged.

Hose (#2) has burst or is broken.

Air filter is clogged.

Paint is too grainy.

Reservoir poorly closed.

Add thinner.

Check the viscosity of the product.

Clean the gun (see Paint Gun

Maintenance section).unclog the

internal nozzle (#81) with a non-

metallic object.

Change the hose.

Change the filter (see Multi-Stage

Centrifugal Blower Maintenance

section).

Filter the paint, if necessary, using

a filter or a screen.

Clean the gasket and close the

reservoir.

My paint sprayer will not spray.

My paint sprayer sprays unevenly.

Paint will not come out of my paint

sprayer when I try to use it.

The paint comes out unevenly.

The paint is not a fine spray when it

comes out.

The paint is blotchy or messy when it

sprays out.

The paint sprayer is blocked.

Inadequate thinning or blockage. Inadequate Thinning:

Paint must be thinned by approx.

15% when using a paint sprayer.

Use water to thin water-based

paint.

Use turps to thin oil-based paint.

For 1 litre of paint, add 150ml of

water/turps.

For 5 litres of paint, add 750ml of

water/turps.

Be sure to stir the paint well after

the water/turps has been added.

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If the spray is still not fine enough

or the flow is inadequate, try

thinning the paint a little more.

Do not thin bulk amounts of paint

until you have determined the

ideal amount and tested it through

the sprayer.

Blockage:

As outlined in the product manual

it is extremely important to

thoroughly flush the sprayer

immediately after use.

Use water to flush out water-

based paint.

Use turps to flush out oil based

paint.

Spray oil/turps through the

sprayer in exactly the same way

you use paint.

You must run enough water/turps

through the sprayer to ensure

absolutely all paint has been

removed from the system. Keep

spraying until there's absolutely no

paint coming out - the oil/turps

should be completely clear.

Then complete clean-up by

thoroughly removing all paint

residue from the spray nozzle, the

paint inlet and the rest of the

machine.

Any trace of paint left in the unit or

around the inlet or nozzle will

prevent the sprayer from working

properly.

Simply let our team know the unit

is blocked and they will advise the

easiest solution for un-blocking.

For safety reasons and to ensure correct operation, the reservoir is not hermetically sealed. Even after it is

completely closed, a small flow of air may still be present.

Specifications

Fluid Nozzle ￠1.8mm (1.0-1.8mm)

Spray Gun Tank Capacity 1 Litre

Air Hose Length 1.5 Meters

Power Supply 230/50Hz

Rated Power 450W

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Some experts believe that the incorrect or prolonged use of almost any

product may cause serious injury or death. To help reduce your risk of

serious injury or death, refer to the information below. For more information,

see www.datastreamserver.com/safety

Consult all documentation, packaging

and product labelling before use. Note

that some products feature

documentation available online. It is

recommended to print and retain the

documentation.

Before each use, check the product for

loose/broken/damaged/missing parts,

wear or leaks (if applicable). Never use a

product with

loose/broken/damaged/missing parts,

wear or leaks.

Products must be inspected and serviced

(if applicable) by a qualified technician

every 6 months. This is based on

average residential use by persons of

average size and strength, and on a

property of average metropolitan size.

Use beyond these recommendations may

require more frequent

inspections/servicing.

Ensure that all users of the product have

completed a suitable industry recognised

training course before being allowed

access to the product.

The product has been supplied by a general merchandise

retailer that may not be familiar with your specific

application or description of application. Be sure to attain

third-party approval from a qualified specialist for your

application before use, regardless of any assurances from

the retailer or its representatives.

This product is not intended for use where fail-safe

operation is required. As with any product (for example,

automobile, computer, toaster), there is the possibility of

technical issues that may require the repair or

replacement of parts, or the product itself. If the possibility

of such failure and the associated time it may take to

rectify could in any way inconvenience the user, business

or employee, or financially affect the user, business or

employee, then the product is not suitable for your

requirements. This product is not intended for use where

incorrect operation or a failure of any kind, including but

not limited to, a condition requiring product return,

replacement, parts replacement or service by a technician

may cause financial loss, loss of employee time or an

inconvenience requiring compensation.

If this product has been purchased in error when

considering the information presented here, contact the

retailer directly for details of their returns policy, if

required.

diagrams or images may be reproduced or transmitted in any form or by any means, electronic or

mechanical, including photocopying, scanning or recording, or any information storage and retrieval system,

without express permission or consent from the publisher.

Unimac PPTSPYUMCAH02 User manual

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