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  9. UnionSpecial Lewis Columbia 30-210 Instruction sheet

UnionSpecial Lewis Columbia 30-210 Instruction sheet

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CATATOG
Ng.
Ig4-3
8G
COütD
INDUSTRIAl
SEWING
}IACHINES
ctAss
30
TOCKSTITCHBTINDSTITCHMACHINES
ESI?tStil
UI{lO,ry
SPECIALCORPORATIO]V
CHICAGO
Catalog No. 194-3
INSTRUCTIONS
FOR
ADJUSTING AND OPERATING
LIST OF PARTS
Styles
30-2L0 30-220
30-410 30-230
Second Edition
Copyright t964
By
Union Special Corporation
Rights Reserved in All Countries
UNIOI{ SPECIAL CORPORATIOI{
INDUSTRIALSEWING
MACHINES
CHICAGO
Printed in U.S"A.
May, 1981
IDENTIFICATION OF MACHINES
Each IJNIOI{SPECIAT-
LEWIS
machine carrles a Style number, which, in this Class of
machines, is stamped in the Style plate on the front of the column. The serial number
of each machine is stamped in the main frame at the left. upper main shaft bearing,
under the head cover. APPLICATION OF CATALOG
Ttris catalog applies specifically to the Styles of machines listed herein. All
references to direction, such as right and left, forward and back, etc., are taken
from the operatorrs position rthile seated at the machine.
The operating direcEion of the handwheel is away from the operator.
DESCRIPTION
OF }IACHINES
High Production, TI^rolhread, Single Curved Needle, Lockstitch, Blindstitch, Cylinder
Base l4achine. Non-Skip 1 to I Stitch. Needle Shogs or Vibrates frorn Side to Side.
Angle of Needle Penetration is in line of Feed. Calibrated Penetration Adjustment.
Knee Lifter for Inserting and Removing Work. Work SuPport Plate. Maximum
trIork Space
to Right of Needle 10 Inches.
30-2L0 For felJ-ing quarter, half or full linings of light weight material in menrs
sult coats and sport coats. Can also be used on wonen's high quality suit coats.
Equipped rarith automatic plunger to stitch over pockets vrithout c1-osing pocket or
missing a stitch. Side and lower feed. Stitching invisibl-e on completed seams.
3O-Z2O Sameas Style 30-210 except equipped to sew nedium weight material in menrs
topcoats and overcoats. Can also be used on women'shigh quality lined coats.
30-230 For felling rnedlum weight suit coat.s and similar garments rnadewith book
seamedbottoms only, instead of binding or plping. Fells 3/16 inch frorn turned
edge. Equipped hrith automatlc plunger to stitch over pockets withou! closing
pocket or missing a stitch. Stltching invisible on completed seam.
30-410 For felling quarter, half or full linings of extra light weight material such
as tropicals in rnenrs suit coats and sport coals. Can also be used on rtomen
t
s
high quality suit coats. Equipped with auEomatic plunger to stitch over pockets
ttithout closing pocket or mlsslng a stitch. Slde and lower feed. Stitching ln-
vi-sible on completed searns. NEEDLES
The recormrendedneedle for the machines in Class 30 is Type 79 BB-O9O
/036.It has
a blade dlameter of .036 inch (.90 rmn). It i-s also available in the fol-lowing slzes:
NEEDLE
TYPE STZE
INCHES MILLNIETERS
29 BB-075
/ O29 .029
29 BB-100
lOt+O .040
Selection of proper needle size is determined by size of
material used. Thread should pass freely through needle eye
good stitch formation.
lrlhen serding, immediately discard any needle which may have
point.
To have needle orders promptly and
a sample needle, or the Type number should
"100 Needles, Type 29 BB-090
/036" .
accurately filled, äD
be forwarded. A complete
.75
1.00
thread and r^/eight of
in order to produce a
a hooked or blunt
empty container,
order r^rould read:
SPtrED
The recornmended speedof these machines is 1500
R. P. M.
THREADING
Thread machines in accordance with threading diagram below.
-=-:
i-:
ri
I'-J: l
1ü_:*
OILING
These machines should be oiled twice daily, before the morning and afternoon
starts. Use a goo{ grade of straight mineral oil of a Saybolt viscosity of 90 to
125 seconds at 100" Fahrenheit.
Most of the oiling places on these machines are readily identifiable because of
the fact they are painted red. However, reference to the oiling diagram on pa.ge 5
will be beneficial.
Please note that it wiII be necessary to remove head cover, cylinder end cover,
and to tilt the machine back from the sub-base to reach some of the oiling places.
Referring to the oiling diagram, it will be noted that there is a Iubrication point
marked "4". This point on the diagram refers to the cover over the hook driving
gears, which are lubricated with a standard wheel bearing grease. Periodically,
the cover should be removed and the grease replenished, if necessary.
ORDERING
REPAIR PARTS
ILLUSTRATIONS
- Thls catalog has been arranged to slnpllfy ordering repair parts. Exproded views
of various sections of the nechaiism are "i.ro",,'"o that the parts may be seen ln their
actuar positl.n ln the rngch_rng.
on the page opposite the illustratlon rrirr be found a
listing of the parts erith their - pr.t ni-t.r" r' descriptlon and the number of pieces
required ln the particular view bäing shown. '
Nurnbersin the first column are reference numbers only, and merely indlcate the
Position of that Part in the illustration. Reference mlnber should never be used in
orderlng parts. Always use the part number listed i.n the second col'rnn.
component parts of sub-assernbries which can be furnlshed for repairs are indi-
cated by lndentlng their descriptlon under the description of the main sub-assemblv.
Example:
39
40
4L
42
4115-72-4
L6-352
4L2L-3
1306 L
Feed and Plunger Bearing Block, complete I
Bushing I
Plunger Frame and Barrel Assembly I
Screw I
block is not
reconmended,
rt I^7i11 be noted in the above example that the plunger bearing
listed' The reason is that replacement of this part individually is not
so the complete sub-assembly should be ordered.
At the back of the book r,üi1l be
in this book. This rrrill facilitate
only the part number is known.
found a numerical i.ndex of all the parts shown
locating the illustration and description when
IDENTIFYING PARTS
Inlhere the construction permits, each part
numbers represent the same part, regardless of is stamped r^rith its part number. part
catalog in which they appear.
USE GENUINE
REPAIR PARTS
---__^--Sy:g:1" i" the operation of these machines can be secured only with genuine
uNrONsPEcrAL Repalr parts as furnished. by rhe union special bo.po-"til.r, lts subsid_
iarles and authorized distributors. They are designed according to the most approved
sclentlfic principles, and are nnade
wlth utnost precision. Maxiium efficiency and 6u-
rability are assured,
Prices are net cash and
v/arded f .o. b. shipping point.
rected. A charge is made to
TERMS
subject to change without notice. All shipments are for-
Parcel Post shipments are insured unless otherwise di-
cover Postage and insurance.
r
ADJUSTING INSTRUC TIONS
REMOVING PLAY IN CONNECTING RODS
Access to the connecting rod adjusting
screws is through the opening in the top of
the arm (Fig. 1). Remove screws and arm
cover plate. Tighten screw (A) in plunger
drive connecting rod until machine begins to
bind while handwheel is being turned in the
operating direction, which is away from the
operator. Then loosen screw until machine
turns freely. Repeat procedure for feed lift
connecting rod and feed drive connecting rod,
screws B and C respectively. Replace the
cover plate and screws.
SETTING OSCILLATING (INFT TO RIGHT) MOTION OF NEEDLE
Before timing the needle with lower plunger it is
necessary to establish correct left to right movement
of the needle. To set this properly turn handwheel away
from operator until needle has completed its forward
stroke on the right hand side. Loosen set screws in
gear (A, Fig. 2) and rotate needle vibrating cam (A,
Fig. 3)until slot is in ahorizontal position below center.
Retighten set screws in gear.
After this adjustment has been made, rotate hand-
wheel until needle eye is at the center of projection of
the needle guide on the left hand side. At this point Fig. 2
needle should make slight contact with projection. In order to position needle
accordingly loosen screw(B, Fig. 3)andtap block(C) left or right. Retighten screw.
TIMING NEEDLE WITH LOWER PLUNGER
Check the adjustment by turning handwheel slowly in
the operating direction and note carefully when plunger
is raised toits highest point and comes to a full stop that
the needle is approximately 3/ 16 inch from the plunger
and is about to enter the cloth side as the needle makes
the right hand penetration.
Loosen screws (A,
Fig. 4) in main shaft
headdriving gear (B) and #.$
In timing, turn the handwheel slowly away from
you and watch the movement of the plunger. You
wiII note that on every s
econd revolution of the
handwheel the plunger is raised to its highest point.
When the plunger is raised to its highest point and
comes to a stop, the groove or slot in the main
shaft will be on top. Maintain this position while
timing the needle to the plung€r, which is accom-
plished by turning gear (C, Fig. 4). Turn gear
toward operator until the needle has raised to its
highest point and is again moving toward the plunger
on the right hand side of the guide. When the point
of the needle is within approximately 3/ t0 inch of
Fig. B
remove gear from shaft.
d
C(rzn oatve)
Fig. 1
Fig. 4
ADJUS
TING INSTRUC
TIONS (C
ontinued)
the center of plunger insett main shaft gear (B) in position on the shaft and tighten
pointed spot screw in the groove of the main shaft; also tighten set screw in gear.
You will note that the left hand penetration of needle is
into the lining and at this time the lower plunger does not
raise high enough to meet the needle. Therefore, the tim-
ing of the needle and plunger can only be accomplished on
right hand penetrationof needle. You will also note that the
movement of needle bar is from side to side on every other
penetration of the needle, which is necessary in joining the
lining to body of garment. In case the plunger itself gets
out of time, it may be retimed through the plunger pinion
(D, Fig" 1) on the main shaft. The plunger is set correctly
if the LowEST point to which the plunger descends is the
same on two consecutive revolutions of the handwheel.
NOTE: The plunger must be at its highest
point and stationary while needle penetrates
the material. After the stitch is completedthe
plunger descends and material moves forward.
TIMING HOOK WITH THE NEEDLE
If thread breakage occurs, the most prob-
able cause is incorrect timing of the hook. To
properly time the hook, the following procedure
must be carefully followed.
Remove hook gear cover (A, Fig. 5) at the
back of the machine. Turn the handwheel in
the operating direction until needle starts its
penetration stroke on the left side. Continue
turning the handwheel until the needle has
completed its forward stroke and has returned
3
| 32 inch. The hook point should be directly
over the center of the needle. Should it be
necessary to move the hook, loosen set screws
(A, Fig. 6) in the upper gear and rotate hook
until hook point is over the center of needle.
Retighten screws. Note the timing marks (B) Fig. 6
on theupper and Iower gears. The two marks, one on each gear, shouldbe opposite
each other. The gears are marked so that after correct timing has beenachieved,
the lower gear can beremoved for cleaning or the removal of fouled-up thread from
the hook without disturbing the hook - needle setting.
NOTE: To eliminate incorrect settings dueto back-
lash in hook timing mechanism, backlash should be
taken up by turning hook gear (C, Fig. 6) in clock-
wise direction.
SETTING THE HEIGHT OF HOOK
The hook height is relative to the needle and
generallyadjustment is notnecessary as it is set at
the factory. The hook point should be set . 00
5 to
.010 inch above the needle. Change in needle size
will require resetting of the hook"
Fig. 5
Fig" 7
IADJUSTING INSTRUC TIONS (C
ontinued)
. To change the height of the hook, remove lower gear
(C, Fig" 6)
. This will expose screw (A, Fig. ?) tfrat
holds the hook shaft bushing (B) in position through the
flange of the bushing. This bushing is eccentric and
turning it will change the height of the hook. A second
screw hole is provided for additional adjustment by merely
removing screw (A) and placing it in this hole. Afte r
proper height is obtained, tighten screw. Place lower
gear on hook shaft, lining up the two timing marks and
tighten screws. IJse lower gear to take up any end play
in the hook shaft.
Fig. I
the lower feed must be changed, refer
bottom feed point.
TIMING THE BOBBIN CASE RELEASE
The bobbin case release is timed cor-
rectly if there is a 7
| 32 inch clearance
between the release lever (A, Fig. B) and
bobbin case(B), when the release lever has
traveled its full stroke to the left and the
backlash in the hook has been taken up to the
left. To adjust the opener, turn handwheel
in operating direction until the release lever
has traveled its full stroke to the left.
Loosen screw (A, Fig. 9) in bobbin case
release lever and turn opener to obtain the
t | 32 inch clearance. Tighten sc
rew.
FEED ADJUSTMENT
The lower or bottom feed is set at the
factory and no further adjustment should
be necessary" However, if for any reason
to the instructions covering the setting of
SETTING BOTTOM FEED POINT HEIGHT
Turn handwheel in operating direction
until the feed point reaches its highest
position and the feed plate reaches its
lowest position. At this point, there
should be from S|SZ to ll} inch space
between the top of the feed plate and the
bottom of the presser foot (
Fig. g). To
obtain this adjustment, loosen the machine
base locking screw (A, Fig. 10) and lay
the machine on its back. Then, loosen
screw (A, Fig. 11) and hotd the link (8,
Fig. 9) so that the feed point is pressed
up against the bottom of the presser foot.
Turn the handwheel in operating direction
until the feed point reaches its most for-
ward position, and retighten the screw
(A, Fig. 11). Fig. 10
SETTING BOTTOM FEED POINT IN
ADJUSTING INSTRUC TIONS (C
ontinued)
LINE OF FEED
Turn the handwheel in operating direc -
tion until the feed point first touches the
presser foot. At this point, the front edge
of the feed point should be aligned with the
front edge of the knurling on the feed plate.
To make this adjustment, loosen screw
! (8, Fig. 11) and, by means of the lirrk (A,
I Fig. L2'), move the feed point forward or
: backward as required. Retighten screw
(8, Fig. 11)
. If, in this adjustment, the
: feed point has to be moved an appreciable
t distance, repeat the adjustment "Setting
' Bottom Feed Point Heightil in the previous
instructions.
to Fig. 11
SETTING THE LINING FEED
To set the lining feed point correctly, it is neces-
sary to synchronize the motion of lining feed rocker
lever (A, Fig. 13) and tining feed cam (B). Turn
handwheel in operating direction until slot in needle
vibrating cam is in vertical position to the right of
center (A, Fig. 14). Loosen screws in lining feed
cam (B) and turn feed cam until follower roller (C)
is in center of high lobe of cam. Retighten screws.
With machine in this position loosen binder screw
(D, Fig. 61
in crank lever. Place a LlL6 inch shim
(E) between lever and lug(F) on head. Press lining
feed point against presser foot and tighten binder
screw. Check feed motion by turning handwheel in
operating direction. The feed point motion, when
adjusted correctly, will travel a rectangular path.
Fig. 11
SETTING THE FEED PLATE HEIGHT AND PRESSURE
Turn handwheel in operating direction until the feed
point has reached the lowest point of its travel. At this
position, there should be no play between the feed plate
and the presser foot.
To make this adjustment, loosen screw (8, Fig. t2')
and, with the right hand, hold the feed plate against the
presser foot" Then, by holding the feed tink (A) with the
left hand, push the feed point down until there is L
| 32
inch clearance between the block (C) and the plunger
bearing block (D). Then, retighten screw (B).
The feed plate pressure is adjusted at the factory.
If it becomes necessar;r
to change
the pressure,
turn the knurled screw
(C, Fig" 1
1) clockwise
for more pressure and
c o
u
nt er clockwise for
less pressure, referring
Fig. 13
10