United Electric Controls J21K User manual

IMJ21K-08
www.ueonline.com
Type J21K
Differential Pressure Switch
UNITED ELECTRIC
CONTROLS
Installation and Maintenance
Instructions
IMJ21K-08
WIRING
DISCONNECT ALL SUPPLY CIRCUITS BEFORE WIRING UNIT. WIRE
UNITS ACCORDING TO NATIONAL AND LOCAL ELECTRICAL CODES.
MAXIMUM RECOMMENDED WIRE SIZE IS 14 AWG.
ELECTRICAL RATINGS STATED IN LITERATURE AND ON NAMEPLATES
MUST NOT BE EXCEEDED; OVERLOAD ON A SWITCH CAN CAUSE
FAILURE ON THE FIRST CYCLE.
Remove the four (4) screws retaining the cover and gasket. Remove cover.
Connect conduit to the enclosure using a conduit fitting that is suitable for your
installation. A watertight conduit fitting (option M900 or equivalent) must be
used for NEMA 4 protection. Wire directly to the switch terminals in accordance
with local and national electrical codes. Bring the wires up to the terminals
from the rear of the enclosure to prevent interference with the mechanism.
Part II - Adjustments
Tools Needed
- 5/16" open end wrench
For set point adjustment and re-calibration, connect the "High" pressure port
to a calibrated pressure source.
Set point adjustment is achieved by varying the gap between the mechanical
actuator and the plunger on the electrical switch
To raise the differential pressure setting, turn the 5/16" hex head screw left
(clockwise).
To lower the differential pressure setting, turn the 5/16" hex head screw right
(counter-clockwise).
Types with Optional Adjustable Deadband Switch (Option
1520)
J21K models with option code 1520 incorporate a snap switch with integral
adjustment wheel. Turning this wheel raises or lowers the pressure rise set
point. The fall set point remains constant. To use the adjustable deadband
switch:
1. Determine set point and deadband values. For example, a rising set
point of 20 psid with a deadband value of 6 psid.
2. Set the falling set point at desired deadband value (determined by
subtracting the deadband value from the desired set point) using the
standard adjustment screw as outlined above. Using the example from
step 1, 20 - 6 = 14, so you would set the fall set point at 14 psid. This
is your constant.
3. Set your deadband by turning the adjustment wheel left to raise or right
to lower the set point. Using the example from step 1, turn the wheel left
or right until 20 psid is achieved. This is your set point.
Consult UE for additional information.
GENERAL
BEFORE INSTALLING, CHECK THE SENSOR MODEL SELECTED FOR
COMPATIBILITY TO THE PROCESS MEDIA IN CONTACT WITH THE
SENSOR AND WETTED PARTS.
The J21K Differential Pressure Switch utilizes opposing metal bellows to detect
pressure differences between two pressure sources. When the pressure at the
high port exceeds the pressure at the low port by a pre-determined amount
(set point), the mechanism operates a single snap-action electrical switch.
Control set point may be adjusted by turning the internal adjustment hex screw
(see Part II - Adjustments).
DIFFERENTIAL PROOF PRESSURE* LIMITS STATED IN THE LITERA
TURE AND ON NAMEPLATE MUST NEVER BE EXCEEDED, EVEN BY
SURGES IN THE SYSTEM. OCCASIONAL OPERATION OF UNIT UP TO
DIFFERENTIAL PROOF PRESSURE IS ACCEPTABLE (E.G., START-UP,
TESTING). CONTINUOUS OPERATION SHOULD NOT EXCEED THE
DESIGNATED MAX WORKING PRESSURE.**
*Differential Proof Pressure
The maximum differential pressure to which a pressure sensor may be
occasionally subjected, which causes no permanent damage (e.g., start-up,
testing). The unit may require calibration.
**Working Pressure
The pressure range within which two opposing sensors can be safely
operated and still maintain set point adjustability.
THESE PRODUCTS DO NOT HAVE ANY FIELD REPLACEABLE PARTS.
Please refer to product bulletin for product specifications. Product bulletin
may be found at www.ueonline.com.
Part I - Installation
Tools Needed
- Adjustable wrenches (2)
- Phillips head screwdrive r
MOUNTING
INSTALL UNIT WHERE SHOCK, VIBRATION AND TEMPERATURE
FLUCTUATIONS ARE MINIMAL. MOUNT UNIT SO THAT MOISTURE
IS PREVENTED FROM ENTERING THE ENCLOSURE. DO NOT MOUNT
UNIT IN AMBIENT TEMPERATURES EXCEEDING PUBLISHED LIMITS.
Surface mount in any position via two mounting ears. Never turn this unit by
grasping enclosure. Always hold a wrench on the bellows housing (or fitting)
when connecting pressure joints.
Please read all instructional literature carefully and thoroughly before starting. Refer to the final page for the listing of Recommended
Practices, Liabilities and Warranties.

IMJ21K-08
www.ueonline.com
CP09115000
Dimensions
Dimensional drawings for all models may be found at www.ueonline.com
Dimension A
Models Inches mm NPT
127-150, 16020 8.06 204.7 1/4
S127B 8.94 227.1 1/2
S140B-S150B, 16021 8.86 225.0 1/2
232 6.53 165.9 1/4
254 6.50 165.1 1/4
357 6.88 174.8 1/4
Models 127-150, 16020 Models S127B-S150B, 16021
Model 232 Model 254
Model 357
UNITED ELECTRIC
CONTROLS
180 Dexter Avenue, P.O. Box 9143
Watertown, MA 02471-9143 USA
Telephone: [phone] Fax: [phone]
http://www.ueonline.com
RECOMMENDED PRACTICES AND WARNINGS
United Electric Controls Company recommends careful consideration of the
following factors when specifying and installing UE pressure and temperature units.
Before installing a unit, the Installation and Maintenance instructions provided
with unit must be read and understood.
• To avoid damaging unit, proof pressure and maximum temperature limits stated
in literature and on nameplates must never be exceeded, even by surges in the
system. Operation of the unit up to maximum temperature is acceptable on a
limited basis (i.e., start-up, testing) but continuous operation must be restricted to
the designated adjustable range. Excessive cycling at maximum temperature limits
could reduce sensor life.
• A back-up unit is necessary for applications where damage to a primary unit
could endanger life, limb or property. A high or low limit switch is necessary for
applications where a dangerous runaway condition could result.
• The adjustable range must be selected so that incorrect, inadvertent or
malicious setting at any range point cannot result in an unsafe system condition.
• Install unit where shock, vibration and ambient temperature fluctuations will
not damage unit or affect operation. Mount the unit so that moisture does not
enter the enclosure via the electrical connection. When appropriate, this entry
point should be sealed to prevent moisture entry.
• Unit must not be altered or modified after shipment. Consult UE if
modification is necessary.
• Monitor operation to observe warning signs of possible damage to unit, such
as drift in set point or faulty display. Check unit immediately.
• Preventative maintenance and periodic testing is necessary for critical
applications where damage could endanger property or personnel.
• For all applications, a factory set unit should be tested before use.
• Electrical ratings stated in literature and on nameplate must not be exceeded.
Overload on a switch can cause damage, even on the first cycle. Wire unit
according to local and national electrical codes, using wire size recommended in
installation sheet.
• Do not mount unit in ambient temp. exceeding published limits.
LIMITED WARRANTY
Seller warrants that the product hereby purchased is, upon delivery, free from
defects in material and workmanship and that any such product which is found to
be defective in such workmanship or material will be repaired or replaced by Seller
(Ex-works, Factory, Watertown, Massachusetts. INCOTERMS); provided, however, that
this warranty applies only to equipment found to be so defective within a period of
24 months from the date of manufacture by the Seller. Seller shall not be obligated
under this warranty for alleged defects which examination discloses are due to
tampering, misuse, neglect, improper storage, and in any case where products are
disassembled by anyone other than authorized Seller’s representatives. EXCEPT FOR
THE LIMITED WARRANTY OF REPAIR AND REPLACEMENT STATED ABOVE, SELLER
DISCLAIMS ALL WARRANTIES WHATSOEVER WITH RESPECT TO THE PRODUCT,
INCLUDING ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR
ANY PARTICULAR PURPOSE.
LIMITATION OF SELLER’S LIABILITY
Seller’s liability to Buyer for any loss or claim, including liability incurred in
connection with (i) breach of any warranty whatsoever, expressed or implied,
(ii) a breach of contract, (iii) a negligent act or acts (or negligent failure to act)
committed by Seller, or (iv) an act for which strict liability will be inputted to seller,
is limited to the “limited warranty” of repair and/or replacement as so stated
in our warranty of product. In no event shall the Seller be liable for any special,
indirect, consequential or other damages of a like general nature, including, without
limitation, loss of profits or production, or loss or expenses of any nature incurred by
the buyer or any third party.
UE specifications subject to change without notice.