Universal 5588 Series User manual

INSTRUCTION MANUAL CV-G200
0701-001 Tg1481-ID-SO
Recycle Conveyor (5588 Series)
INSTRUCTION MANUAL
Recycle Conveyor
CV-G200
Read this instruction manual carefully and keep it at hand.
•Before operating the machine, read these safety instructions
carefully and fully understand them.
•Always keep this instruction manual carefully at hand to refer it
anytime and anywhere.
5588 Series
UIC MANUAL ID No. 50391946

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INSTRUCTION MANUAL
The instruction manual is compiled especially for
the operations of recycle conveyor.
Please read this manual carefully for correct
operations and pay special attention to safety
precautions.
After reading through this manual, please use this
manual as an occasional reference and keep it
within reach.
This manual is made of recycled paper.
Recycle Conveyor
CV-G200
5588 Series
0701-001
OM-1381-001
January, 2007 First Edition

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Before using this manual, please note the following items.
1. The contents of this manual are subject to change for improvement
without prior notice. Please pay attention to the latest information that will
be provided or issued by our company.
2. The copyright of the instruction manual belongs to Universal Instruments
Corporation.
This manual shall not be copied, in whole or part, without written consent
of the publisher.
3. Our company shall not be held to any liability for any damages suffered
or incurred by the end user, arising from any operations other than those
(including the purposes and methods) described in this instruction manual.
Be sure to handle the machine carefully.
4. This instruction manual neither guarantees any license to industrial
property rights, etc., nor grants any license of such rights.
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Before Use
We are grateful to you for purchasing this recycle conveyor for our direct-drive
modular mounter (chip mounter).
This instruction manual describes the functions, handling, and operations of this
recycle conveyor for those who have finished the basic training of the chip mounter.
Before operating this recycle conveyor, please read this instruction manual
carefully to fully understand the instructions and precautionary measures for safety
purposes.
After reading through this manual, please use this manual as an occasional
reference and keep it within reach.
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About the Instruction Manual
First of all, please read the paragraphs in "Caution and Warning" and "Safety Precautions"
(first part of this manual).
Identifying Icons in Manual
This icon shows an important precautionary or regulatory item.
This icon shows the descriptions for correct operations of the machine.
This icon shows the items to be referred to.
This icon shows the operation procedures.
Notice
Note
Reference
Procedure
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Caution and Warning
Limited Warranty
UIC represents and warrants the following based on the specifications in the instruction
manual as long as this recycle conveyor is used in accordance with the provided instruc-
tions.
(1) Coverage
Should a recycle conveyor breakdown be due to any defect in our manufacturing, we
will repair the recycle conveyor for free.
(2) Warranty Period
This warranty is effective within one year from the purchase date of the recycle con-
veyor.
(3) Warranty Exclusions
This warranty does not apply in the following cases even within the warranty period.
(a) Damage caused by failure to provide the specified suitable installation, operat-
ing environment, or maintenance for the machine.
(b) Damage caused by failure to use the specified power source (voltage and fre-
quency), including abnormal power supply.
(c) Damage caused by corrosions in electrical circuits and deterioration of optical
elements due to ambient air mixed with strong corrosive gas.
(d) Damage caused by hardware, software, and auxiliaries that are not provided by
us.
(e) Damage caused by failure to handle or maintain the recycle conveyor properly.
(f) Damage caused by any repair work performed by any party other than the ser-
vicing company approved by us.
(g) Damage caused by failure to move or transport this conveyor properly.
(h) Damage caused by unapproved disassembly or modification.
(i) Damage caused by a force majeure such as, but not limited to, fire, earthquake,
storm, flood, lightning, strike, labor dispute, riots, crimes, terrorism, war, radio-
active contamination, toxic substance, or any other incident beyond our reason-
able control.
(k) Damage caused by a computer virus.
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In no event shall UIC be liable for any warranty other than the express one here and
any implied warranties of merchantability or fitness for any particular purpose.
In addition, UIC is not liable for any direct or indirect loss or damages whatsoever,
whether based upon express or implied warranty.
No oral or written information, or advice/suggestion given by UIC (its executives,
employees, agencies and all concerned) to the original purchaser or a third party shall
create a warranty or obligation to UIC, regarding the conformity with the perfor-
mance of the recycle conveyor.
Formally approved information or advice/suggestion are excluded.
UIC is not responsible for any damage to the provided application software or loss of
data, arising from any damage to this recycle conveyor.
About Specification Change
Consult the marketing department of UIC for desired changes of this recycle conveyor
specifications.
In no event will we be liable for any direct, indirect, special, incidental, or consequential
damages resulting from any modification made without any prior notice in a written form.
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Safety Precautions
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"Safety Precautions" describes the precautionary items that should be kept to prevent
personal injury or property damage beforehand and use this recycle conveyor safely.
Before using tthis recycle conveyor, please understand the contents of the follow-
ing safety precautions.
1. About Safety Precaution Labels
The safety precautions are expressed, using the combinations of safety alert symbols
" " and headwords such as "WARNING", or "CAUTION" according to the degree of
danger.
Please fully understand the meaning of each precautionary item for safety purposes.
The safety alert symbols " " are used to indicate a potential personal injury
hazard.
Please pay attention to all safety messages that follow the safety alert symbols to avoid
any possibility of injury or death.
WARNING This indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION This indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury.
A precautionary item identified as " CAUTION" may also lead the operator
to reach a serious result. To avert a serious result, please respect the described
cautions.
CAUTION This indicates a potentially hazardous situation which, if not
avoided, may result in property damages.

Safety Precautions
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• Identifying Alert Icons
: This symbol mark represents danger or prompts warning.
: This symbol mark represents prohibited operations.
: This symbol mark represents forced operations or instructions.

Safety Precautions
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2. Common Precautionary Items
Basic Precautions
 Only trained persons should operate this recycle conveyor.
Do not allow any untrained person to operate the recycle conveyor, mishandling of the
recycle conveyor can cause injuries.
 Before operating this recycle conveyor, please read the instruction manual carefully
for correct operations.
 Please keep the instruction manual in a safe place within reach.
 Follow the instructions in the instruction manual for correct handling of this recycle
conveyor.
 Be sure to fully understand the contents of the safety instructions in the instruction
manual and follow the instructions.
 Please keep the precautionary items described in the instruction manual or the machine
(5588 Series).
When the precautionary items are ignored, it will result in personal injury or property
damage (damage to the recycle conveyor).
 Be sure to follow the operational instructions described in the instruction manual.
 Do not modify this recycle conveyor nor use any parts other than the specified ones.
Doing otherwise may cause personal injury.
 Do not perform any operations other than those described in the instruction manual.
Whenever a problem arises, regarding this recycle conveyor operations, performance,
etc., please contact the marketing department of UIC for the solution.
 Although the precautionary items have been reviewed repeatedly, an incident far be-
yond our expectation may occur.
Not only follow the precautionary instructions described in the instruction manual but
also try to handle this recycle conveyor carefully at your discretion all the time.
Be sure to strictly keep the above-mentioned instructions.
Otherwise, not only wrong operations of the component supply but also personal injury
will result.

Safety Precautions
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Notes on Machine Operation
 While the machine (5588 Series) is running, keep yourself or an object away from any
moving mechanisms.
 When there is a problem with the machine (5588 Series), locate the cause and assess
the condition. Turn off the power supply if necessary.
After the problem has been rectified completely, reset the machine to its normal condi-
tion.
 When the green lamp of the machine (5588 Series) light tower is ON or flickering (ON
and OFF), it indicates that the static machine is in the "Automatic" mode (standby
mode).
 In case of a disaster of any kind, earthquake, storm, flood, fire, or lightning, immedi-
ately stop the machine (5588 Series) and turn off the power supply.
Notes on Maintenance
 Only trained persons should perform maintenance, both carefully and according to the
specified procedures.
 Before the maintenance work, turn off the power breaker of the machine (5588 Series)
and lock it with padlock.
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Safety Precautions
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3. Alert Indications in Instruction Manual
The following summarizes the precautionary items and the location of alert indications in
the instruction manual.
Alert Indications described as " "
Alert Description Pages
Pay attention to the moving mechanisms
Otherwise, you may be trapped by the moving and cause
injuries.
"3. Removal of the
Components"
CAUTION

Safety Precautions
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4. Warning Labels
The following warning labels are affixed to this recycle conveyor.
When a warning label is degraded, contact our service department for the replacement
with a new one.
 Pay attention to the moving mechanisms.
Otherwise, you may be trapped by the moving and cause injuries.
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Contents
11
Page
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Before Use ............................................................................................. 1
About the Instruction Manual ................................................................. 2
Caution and Warning ............................................................................. 3
Limited Warranty .............................................................................. 3
About Specification Change ............................................................. 4
Safety Precautions
1. About Safety Precaution Labels ..................................................... 5
2. Common Precautionary Items ........................................................ 7
Basic Precautions .......................................................................... 7
Notes on Machine Operation ......................................................... 8
Notes on Maintenance ................................................................... 8
3. Alert Indications in Instruction Manual ........................................... 9
4. Warning Labels .............................................................................. 10
Contents .............................................................................................. 11
1. Scope ............................................................................................. 13
1.1 Recycle Conveyor ................................................................... 13
1.2 Specifications .......................................................................... 13
1.3 Name and Function of Each Section ...................................... 15
1.4 Installation Position ................................................................. 16
1.5 Scope of Actions ..................................................................... 17
2. Preparation before Automatic Operation ........................................ 18
2.1 Component Library Data ......................................................... 18
2.2 Recycle Conveyor Performance Check .................................. 19
3. Removal of the Components .......................................................... 20
4. Device Offset .................................................................................. 21
5. Location of Sensors and Loads ...................................................... 22
Layout of Sensors and Loads ...................................................... 22

Contents
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Page
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6. Parts Location ................................................................................ 23
Layout of Electrical Components ................................................. 23
7. Electrical Circuit Diagrams ............................................................. 24
Motor Circuit Diagram ................................................................. 24
8. Cord Connection Diagrams ............................................................ 25
Wiring Diagram ............................................................................ 25
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1. Scope
1. Scope
1.1 Recycle Conveyor
This conveyor transfers the components to outside of the machine as it
is without damaging them when the component to be placed is judged as
placement failure because of recognition error in the chip mounter "5588
Series".
1.2 Specifications
Table 1
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1.2 specifications
Table 1
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1.3 Name and Function of Each Section
1.3 Name and Function of Each Section
[3] Conveyor Belt
[2] Component Discharge
Position Detection Sensor
(-B917)
[4] Component Full
Detection Sensor
(-B924)
[1] [MANUAL] Switch ([Conveyor Manual] Switch)
Fig. 1 Rough View of Recycle Conveyor
[1] [MANUAL] Switch ([Conveyor Manual] Switch)
This [MANUAL] switch operates the recycle conveyor.
It is used when the component discharged by the head is removed.
[2] Component Discharge Position Detection Sensor (-B917)
This sensor detects whether or not the component is discharged
normally on the recycle conveyor.
[3] Conveyor Belt
This conveyor belt transfers the rejected components outside of the
machine.
[4] Component Full Detection Sensor (-B924)
This sensor detects whether or not the conveyor surface has been filled
with components.
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1.4 Installation Position
1.4 Installation Position
Fig. 2 Recycle Conveyor Installation Position
Note
Mount it on the block where the FP-G200 multi-layer tray feeder has
been installed.
Component Storage Box
Component Storage Box
Recycle Conveyor 4
Recycle Conveyor 2
Multi-Layer Tray Feeder 1
(FP-G200L)
Multi-Layer Tray Feeder 4
(FP-G200L)
Multi-Layer Tray Feeder 3
(FP-G200R)
Multi-Layer Tray Feeder 2
(FP-G200R)
Recycle Conveyor 3
Recycle Conveyor 1
Fig. 3
Recycle Conveyor
FP-G200 Multi-Layer Tray Feede
r
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1.5 Scope of Actions
1.5 Scope of Actions
(1) When a component recognition error, etc., occurs during automatic
operation and the picked up component is unplaceable, the component
discharge operation starts.
(2) According to the component library data, the placement head is moved
on the recycle conveyor, and it releases the picked up component.
• After that, the placement head returns to normal placement operation.
• When the component is discharged on the recycle conveyor, proceed
to step (3).
(3) The recycle conveyor is automatically transferred one pitch so that the
rejected component is not placed on the previously placed component
on the conveyor.
Note
(a) The discharge position varies according to the instruction in
"Component Discharge Position" in the component library.
Refer to "2.1 Component Library Data" for details.
(b) A single pitch of the recycle conveyor for transferring the component
automatically varies, depending on the component size X, Y, in
component library.
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