Universal MS-120NI User manual

POROUS
MIDSIZE CODERS
ALL MODELS
Pro Pack Solutions, Inc.
2421B Lance Court, Loganville, GA 30052
PH: [phone]
E-Mail: [e-mail]
Website: www.propacksolutions.com
MSP-12302
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STENCILING & MARKING SYSTEMS
OWNER’S MANUAL
INSTALLATION - OPERATION - MAINTENANCE

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PREFACE
SPECIFICATIONS
MS-120NI-LeftHandMount
MS-150NI-LeftHandMount
MS-180NI-LeftHandMount
MS-220NI-LeftHandMount
MS-250NI-LeftHandMount
MS-280NI-LeftHandMount
IndexingandNon-IndexingModels
MountingConfigurations
Printing Dies
InkRolls
Reservoir Roll Covers & 4oz. Reservoir Ink Cartridges
QUICK START
Pre-InkingMicrocell Rolls
InstallingthePre-InkedRoll
Installing the Printing Dies
Adjusting the Inking System
CODERINSTALLATION
CartonAlignment
Die Positioning for Indexing Coder Models
MAINTENANCE
Installing the Optional Reservoir Roll Covers
Installing the 4oz. Reservoir Ink Cartridges
Pre-Inking Neoprene & XF Neoprene Foam Rolls
Cleaning the Coder
Cleaning the Printing Dies
MOUNTINGCONFIGURATIONCONVERSION
Right-Hand & Left-hand Field Conversion
Changing Print Drum Sizes
PARTS DIAGRAMS & PARTS LISTS
IMPORTANT NOTE
UNIVERSAL products are manufactured to exacting standards and every available step has been taken to assure your
complete satisfaction. It is most important, however, that the instructions contained in this manual are read and carefully
followed for best results. Failure to do so may result in unsatisfactory performance, damage to the equipment and personal
injury.
- LIMITED WARRANTY -
UNIVERSAL PorousMidsizeCodersare guaranteedto befree fromdefects inmaterials andworkmanship fora periodof
90 days from the date of purchase. Components found to be defective during this time will be repaired free of charge if
returnedto thefactory.Damageresultingfrom useofimproperinks,improper installation,oroperation isnotcoveredunder
thescopeof thiswarranty. Forwarrantyservice pleasecontact ourCustomerService Department.
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The specification section includes drawings with the basic dimensions of the coders, the net weights, maximum
die capacities, maximum print width and print drum circumferences. This section also lists the specifications for
the printing dies and an explanation of the Indexing and Non-Indexing models and the various mounting con-
figurations.
PREFACE
CODER SPECIFICATIONS
The Universal Midsize Coder has been designed to print lot numbers, date codes, and text information on
cartons, web materials, and other conveyored products. Universal Midsize Coders are precision engineered to
give years of reliable service under the most demanding conditions.
Features Include:
•Indexing (spot printing) and non-indexing (continuous printing) models.
MS-120 print area is 1" x 12"
MS-150 print area is 1" x 15"
MS-180 print area is 1” x 18”
MS-220 print area is 2" x 12"
MS-250 print area is 2" x 15"
MS-280 print area is 2” x 18”
•Inter-changeable print drums provide additional versitility.
QUICK START
PAGES 14 THRU 17
This manual was written with a full understanding that very few people like to read manuals or have the
time to do so. To accommodate those who have little time to spare, we have included a Quick Start
section which will get your coder operating in just a few minutes.
• Optionalreservoirinking system which automatically feedsinkto the ink roll duringoperation. Patenteddispos-
able ink cartridges eliminate liquid ink mess and unnecessary down time.
• Universal’sRIBtype® Die systemallows text informationto be set using individual characters or one piece logo
dies. Custom dies can be produced from camera ready copy. Metric RIBtype® Die models are also available.
• Field convertible mounting configurations for printing on the top, side, or bottom of the product.
• Precision machined, impact resistant 6061-T6 aluminum construction with a black anodized finish for corro-
sion resistance.
• Permanently lubricated, sealed ball bearings provide extremely fast, low resistance drum rotation.
• Stainless steel mounting columns and shafts for durability even in harsh environments.
• Cam indexing mechanism which provides unsurpassed indexing accuracy.

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SPECIFICATIONS
MIDSIZE CODER SPECIFICATIONS
MODELSHOWN: MS-120NI - LEFTHANDMOUNT
NET WEIGHT: 7 LBS. - 8 OZ. ( 3.4 KG.)
MAXIMUMDIESIZE -USSTANDARD: 1”(7RIBS) X11-3/8”LENGTH
MAXIMUMDIESIZE -METRIC CODERSONLY: 25.4 MM(7RIBS) X288.9MM LENGTH
PRINTDRUMCIRCUMFERENCE: APPROXIMATELY12.00" (305MM) MEASUREDAT DIEFACE
3.82
97 MM
3.05
77MM
1.13
29 MM
1.24
31MM 13.50
343MM
13.94
354MM
11.75
298MM
3.71
94 MM

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MIDSIZE CODER SPECIFICATIONS
MODELSHOWN: MS-150NI - LEFT HAND MOUNT
NET WEIGHT: 7 LBS. - 13 OZ. (3.54 KG.)
MAXIMUMDIESIZE -USSTANDARD: 1”(7RIBS) X14-1/4”LENGTH
MAXIMUMDIESIZE -METRIC CODERSONLY: 25.4 MM(7RIBS) X362MM LENGTH
PRINTDRUMCIRCUMFERENCE: APPROXIMATELY15.00" (381MM) MEASUREDAT DIEFACE
SPECIFICATIONS
4.78
121MM
1.24
31 MM
3.05
77 MM
1.13
29 MM
13.50
343MM
14.41
366MM
11.75
298MM
3.71
94MM

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SPECIFICATIONS
MIDSIZE CODER SPECIFICATIONS
MODELSHOWN: MS-180NI - LEFTHANDMOUNT
NET WEIGHT: 8 LBS. - 1 OZ. (3.67 KG.)
MAXIMUMDIESIZE -US STANDARD: 1” (7 RIBS)X 16-15/16”LENGTH
MAXIMUMDIESIZE -METRIC CODERSONLY: 25.4 MM(13RIBS) X430.2 MMLENGTH
PRINTDRUMCIRCUMFERENCE: APPROXIMATELY18.00" (457MM) MEASUREDAT DIEFACE
5.75
146MM
3.71
94 MM
11.75
298MM
13.50
343MM
14.90
378MM
3.66
93MM
1.13
29MM
1.24
31 MM

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NET WEIGHT: 7 LBS. - 15.5 OZ. (3.61 KG.)
MAXIMUMDIESIZE -USSTANDARD: 1-15/16”(14 RIBS)X11-3/8” LENGTH
MAXIMUMDIESIZE -METRIC CODERSONLY: 49.2 MM(13RIBS) X288.9 MMLENGTH
PRINTDRUMCIRCUMFERENCE: APPROXIMATELY12.00" (305MM) MEASUREDAT DIEFACE
SPECIFICATIONS
MIDSIZE CODER SPECIFICATIONS
MODELSHOWN: MS-220NI - LEFT HAND MOUNT
3.82
97MM
3.71
94 MM
11.75
298MM
13.50
343MM
13.94
354MM
3.66
93 MM
2.05
52 MM
1.24
31 MM

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SPECIFICATIONS
MIDSIZE CODER SPECIFICATIONS
MODELSHOWN: MS-250NI - LEFT HAND MOUNT
NET WEIGHT: 8 LBS. - 4 OZ. (3.74 KG.)
MAXIMUMDIESIZE -USSTANDARD: 1-15/16”(14 RIBS)X14-1/4”LENGTH
MAXIMUMDIESIZE -METRIC CODERSONLY: 49.2 MM(13RIBS) X362 MMLENGTH
PRINTDRUMCIRCUMFERENCE: APPROXIMATELY15.00" (381MM) MEASUREDAT DIEFACE
4.78
121MM
3.71
94MM
11.75
298MM
13.50
343MM
14.41
366MM
3.66
93 MM
2.05
52MM
1.24
31 MM

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SPECIFICATIONS
MIDSIZE CODER SPECIFICATIONS
MODELSHOWN: MS-280NI - LEFTHANDMOUNT
NET WEIGHT: 8 LBS. - 10 OZ. (3.74 KG.)
MAXIMUMDIESIZE -USSTANDARD: 1-15/16”(14 RIBS)X 16-15/16”LENGTH
MAXIMUMDIESIZE -METRIC CODERSONLY: 49.2 MM(13RIBS) X430 MMLENGTH
PRINTDRUMCIRCUMFERENCE: APPROXIMATELY18.00" (457MM) MEASUREDAT DIEFACE
5.75
146MM
3.71
94 MM
11.75
298MM
13.50
343MM
14.90
379MM
3.66
93MM
2.05
52MM
1.24
31 MM

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SPECIFICATIONS
INDEXING AND NON-INDEXING MODELS
Universal Midsize Coders are available in both indexing and non-indexing models.
Indexing coders contain a cam & spring return
mechanism (figure 1) which provides print registra-
tion capabilities when carton or drum printing. As
the trailing edge of a carton passes the coder, the
print drum is automatically rotated back to the same
startingor“home”position. Theremustbeadequate
space between cartons at any given line speed for
this mechanism to work properly. Printing with an
indexing coder will allow the imprint on each carton
to be registered in the same position relative to the
leading edge of the carton.
Non-indexingcoders have print drumswhichsimply rotate on bearingsand repeat the printat an interval equalto
the circumference of the print drum. If repeat intervals shorter than the print drum circumference are required,
duplicatesets of dies can beinstalled on the print drum. Non-Indexingcoders are generally used forweb printing
applications where the print drum stays in contact with the web at all times.
MOUNTING CONFIGURATION
The mounting configuration of a coder is determined by how the machine is assembled for mounting in relation
to the product and its movement. All references to mounting configuration are made as though you are viewing
the production line with the product moving away from you. Universal Midsize Coders are available from the
factory in either Right Hand and Left Hand configurations as shown in Figures 2 and 3.
The mounting configuration is easily field convertable.The Porous Midsize Coders can be installed forTop, Side
or Bottom printing without any additional modifications.
FIGURE1
FIGURE2 FIGURE3
CAM CAMFOLLOWER
COMPRESSIONSPRING
FOLLOWERGUIDEPIN
RIGHTHANDSIDEMOUNT
LEFTHANDSIDEMOUNT
LEFTHAND
TOPMOUNT RIGHTHAND
TOPMOUNT