USFilter FlowMAX FM Series User manual

P/N 68/S8601
USFilter
10 Technology Drive
Lowell, MA 01851 USA
Tech Support [phone]
Customer Service [phone]
Operation and
Maintenance
Manual
FlowMAX
FM Series
FS Series
Single Pass
Reverse Osmosis Unit
Model # FMX-XX
Colorado Springs
Job # XXXXX
Rev. B Issue Date: 05/1999

TABLE OF CONTENTS MAX RO MANUAL REV: B 05/1999
USFilter United States Filter Corporation
TABLE OF CONTENTS
SECTION DESCRIPTION PAGE
1.0 INTRODUCTION
1.1 Manual User’s Guide 1-1
1.2 Disclaimer Statement 1-2
1.3 Proprietary Rights Statement 1-2
1.4 Equipment Support 1-2
1.5 General Safety Guidelines 1-3
2.0 EQUIPMENT DESCRIPTION
2.1 General System Description 2-1
2.2 Theory of Reverse Osmosis 2-3
2.3 Mechanical Component Description 2-7
2.4 Electrical Component Description 2-9
2.5 Functional Description 2-13
3.0 INSTALLATION
3.1 Required Tools and Parts 3-1
3.2 Equipment Installation Guidelines 3-2
3.3 Equipment Installation Procedures 3-2
4.0 OPERATION
4.1 Initial Startup 4-1
4.2 Normal Operation 4-3
4.3 Short Term Shutdown Procedure 4-4
4.4 Long Term Shutdown Procedure 4-5
5.0 MAINTENANCE
5.1 Maintenance Schedule 5-1
5.2 Filter Cartridge Replacement 5-1
5.3 Membrane Element Replacement 5-2
5.4 Troubleshooting 5-4
5.5 Recommended Spare Parts 5-6
5.6 RO Membrane Element Long Term Storage Procedure 5-7
5.7 RO Membrane Element Cleaning 5-10
6.0 APPENDIX
6.1 RO Data Collection Form 6-1
6.2 RO Operating Specification Sheet 6-4
6.3 QA Data Sheet 6-6
6.4 Drawings 6-7
6.5 Component Manufacturers Literature 6-9
6.6 M.S.D.S Sheets 6-9

SECTION 1-1
INTRODUCTION FLOWMAX RO MANUAL REV: B 05/1999
USFilter United States Filter Corporation
1.0 INTRODUCTION
1.1 MANUAL USER’S GUIDE
This manual describes the procedures necessary to install, operate, and maintain your USFilter Reverse
Osmosis System. Please read this manual carefully before installing and operating your equipment. The
equipment warranty may be voided if installation or operation instructions are not followed correctly.
This manual has been formatted for ease of use, combining the instruction for the entire RO unit into
one manual. Literature supplied with some major components being used on this equipment is provided
in the back of this manual.
This manual is divided into six sections. The table of contents for these sections is located at the front
of the manual. The pages within each section are numbered [section #]-[page #] with the page numbers
starting at 1 and incrementing sequentially.
NOTE: Page numbering will skip over any special documents and continue on the page
following the document. Special documents will be noted with an introduction statement
that is listed in the table of contents.
Warnings, Cautions, and Notes are used to attract attention to essential or critical information in a
manual. Warnings and Cautions will appear before the text associated with them, and notes can appear
either before or after associated text.
NOTE: Notes are used to add information, state exceptions, and point out areas that may
be of greater interest or importance.
Warnings indicate condition, practices, or procedures which must be
observed to avoid personal injury or fatalities.
Cautions indicate a situation that may cause damage or destruction of
equipment or may pose a long term health hazard.
WARNING
CAUTION

SECTION 1-2
INTRODUCTION FLOWMAX RO MANUAL REV: B 05/1999
USFilter United States Filter Corporation
1.2 DISCLAIMER STATEMENT
The operation and maintenance manual is intended to be used with the information provided in the
component manufacturers literature, which is in the Appendix. These manuals should provide complete
and accurate information to meet your operating and/or service requirements based on the information
available at the time of publication. However, USFilter assumes no responsibility for the technical
content of the component manufacturers literature.
The information in these manuals may not cover all operating details or variations or provide for all
conditions in connection with installation, operation and maintenance. Should questions arise which are
not answered specifically in this manual, contact the USFilter Service Department.
USFilter reserves the right to make engineering refinements that may not be reflected in these manuals.
The material in these manuals is for informational purposes and is subject to change without notice.
1.3 PROPRIETARY RIGHTS STATEMENT
This manual discloses information in which USFilter has proprietary rights. Neither receipt nor
possession of this manual confers or transfers any right to the client, and by its retention hereof, the
client acknowledges that it will not reproduce or cause to be reproduced, in whole or in part, any such
information except by written permission from USFilter. The client shall have the right to use and
disclose to its employees the information contained herein for the purpose of operating and maintaining
the USFilter equipment, and for no other purpose.
In the event the content of this manual is altered or section/items are omitted during a reproduction, in
whole or in part, and instructions or definitions within the reproduction result in personal injury to those
who follow the altered instructions, the burden of responsibility for personal injury falls solely on the
party who affects the reproduction.
1.4 EQUIPMENT SUPPORT
USFilter continually strives to provide safe, efficient, trouble-free equipment using the optimum
technology for your application. If problems should develop, USFilter ‘s worldwide network of
technical support will be available to provide assistance. For service, sales, parts, or additional manual
copies call your area representative or the number provided on the cover of this manual.

SECTION 1-3
INTRODUCTION FLOWMAX RO MANUAL REV: B 05/1999
USFilter United States Filter Corporation
1.5 GENERAL SAFETY GUIDELINES
This equipment operates at high voltage and high pressure, has moving parts
and hazardous chemicals that may cause serious injury or fatality if not
operated and maintained according to the procedures outlined in this manual.
1. No one should use or service this equipment without proper training and supervision. It
is the responsibility of the owner to ensure that this equipment is used properly and
safely, strictly following the instructions contained herein.
2. Remain alert at all times during the operation of this equipment. Do not get near this
equipment if you are drowsy or impaired in any other way.
3. Always wear safety equipment (safety glasses, gloves) for protection while working on
the equipment.
4. Refer to Material Safety Data Sheets prior to handling hazardous chemicals.
5. Always operate the equipment at the parameters specified.
6. Never connect the system to piping that has not been approved by USFilter. If there are
any doubts, please call your USFilter local branch.
7. Never remove any components from the unit while under pressure.
8. No one under the age of 18 years of age should operate or be allowed near this
equipment.
9. Warning labels have been placed on the equipment to remind the operator of certain
hazards. Never remove these labels. If any warning label is illegible or missing, please
contact U.S. Filter for a free replacement.
10. Proper maintenance assures the equipment will run properly and can lower the risk of
injury. Be sure to follow the instructions on maintenance carefully.
11. Be sure to maintain all equipment, tools and sub-systems used with the equipment.
12. Continuously inspect the system for leaks and damage. Correcting problems as they
occur will help prolong the life of the system.
13. Use Lock-Out and Tag-Out devices when servicing the unit.
14. This manual should be used as a guidance tool and should not replace common sense. If
you are unsure about a procedure, ask your supervisor. USFilter welcomes any questions
you may have. USFilter can arrange to provide on-site training if necessary.
WARNING