Ushio Midori UDC365 User manual

OPERATING MANUAL
UDC PORTABLE SPOT CURE
LED LIGHT SOURCE

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SECTION 1 INTRODUCTION .............................................................................. 3
1.1 SYSTEM SYMBOL DESCRIPTIONS ................................................... 3
1.2 WARNING AND PRECAUTIONS ......................................................... 4
SECTION 2 UDC PSC UNIT DESCRIPTION AND SPECIFICATIONS ............... 5
2.1 BODY DIAGRAM AND DESCRIPTIONS............................................. 5
2.2 SPECIFICATIONS ............................................................................... 6
2.3 PRODUCT ORDERING INFORMATION............................................. 8
SECTION 3 UDC PSC OPERATION, BATTERIES AND CHARGER.................. 9
3.1 OPERATION ........................................................................................ 9
3.2 BATTERIES ....................................................................................... 11
3.3 CHARGER......................................................................................... 13
SECTION 4 CARE AND MAINTENANCE ......................................................... 18
4.1 CLEANING ........................................................................................ 18
4.2 DRYING ............................................................................................. 19
SECTION 5 TROUBLESHOOTING.................................................................... 20
SECTION 6 LIMITED WARRANTY.................................................................... 21
SECTION 7 REGULATORY ............................................................................... 22
SECTION 8 MANUFACTURE CONTACT INFORMATION................................ 23
Thank you for purchasing the Midori™UDC Portable Spot Cure series LED Light
Source utilizing solid-state UV technology. The UDC UV spot cure illuminators are
intended for industrial applications that require a handheld device which features
high output, efficient, compact, and lightweight ultra-violet light emitting radiation.
The UDC spot cure units exhibit instant-on and long operating lifetime for direct
spot curing of common UV & UVV light activated adhesives. Please read this
operating manual in its entirety before using the product for operation and safety
precautions.
PREFACE
TABLE OF
CONTENTS

Operating Manualwww.ushio.com 3
Caution
Caution: Hot Surface
Manufacturer
Safety Glasses Advised CAUTION. Possibly hazardous optical
radiation emitted from this product. Do not stare at operating lamp.
May be harmful to the eye.
Hazard Warning
Bright Light
Important Information
UV
WARNING. UV emitted from this product, Avoid eye and skin
exposure to unshielded product.
Do not dispose of this product as unsorted municipal waste.
Prepare this product for reuse or separate collection as specified
by Directive 2002/96/EC of the European Parliament and the
Council of the European Union on Waste Electronic and Electrical
Equipment (WEEE). If this product is contaminated, this directive
does not apply.
INTRODUCTION
SECTION 1
1.1 SYSTEM SYMBOL DESCRIPTIONS

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Please be sure to handle UDC PSC unit with care at all times. The
electrical and optical components may be damaged by physical
trauma, extreme temperatures, or fluid invasion.
This manual describes the proper procedures for using the UDC
PSC unit. This also contains pertinent information on the proper
care and handling during use and storage.
Please read this entire manual carefully before using the UDC PSC
unit. If you have any questions concerning the material contained
in this manual or the operation or safety of the equipment, please
contact our Customer Service Department at CustomerService@
Ushio.com.
Check all items upon receipt to assure damage has not occurred
during shipment. Verify compatibility of all components and
accessories used with the UDC PSC unit.
Since the UDC PSC unit uses proprietary components, there are
no user serviceable or replaceable parts inside the unit.
Avoid storing or using the UDC PSC unit in areas of heavy traffic
where it may sustain physical damage.
Unit MAY GET HOT. Provide adequate ventilation to prevent
overheating.
DO NOT IMMERSE or store liquids above or on the UDC PSC unit.
Any changes or modifications made to this UDC PSC that are not
expressly approved by manufacturer will void the warranty.
The high intensity light at the front of the UDC PSC unit will create
bright light.To minimize risk of injury, avoid direct viewing or contact.
Safety glasses advised.
This equipment is not suitable for use in the presence of flammable
mixture.
1.2 WARNINGS AND PRECAUTIONS

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Stopwatch Button: The GREEN stopwatch button can be used to program
a custom LED on-time duration. Pressing and holding the stopwatch button for over
half a second will turn on the UV output and keeps the UV on until the button is
released. The amount of time that the button was held down is recorded. The next
time, tapping the stopwatch button for a short time will turn on the UV output for the
recorded amount of time instead of the default of 4 seconds. This recorded time is
stored until the batteries are removed.
WARNING!
Upon power up, the UDC UV drives the LED to full intensity. Avoid
looking directly at the LED when turning ON.
Preset Timer Buttons:
Pressing momentary button next to this
symbol turns on the unit for 4 seconds
preset duration.
Pressing momentary button next to this
symbol turns on the unit for 8 seconds
preset duration.
Battery Hatch Door: The battery cover seals the battery and electronics within the
body of the UDC PSC.
2.1 BODY DIAGRAM AND DESCRIPTIONS
Battery Hatch Door
Preset Timer Buttons
Programmable
Timer Button
Figure 1: UDC PSC Body Diagram
UDC PSC UNIT DESCRIPTION AND
SPECIFICATIONS
SECTION 2

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2.2 SPECIFICATIONS
Dimensions
Length: 24mm (0.94”)
Width: 46mm (1.8”)
Height: 74mm (2.9”)
Weight: 126.8g (4.5 oz)
Illumination System
Type & Power Rating: Light Emitting Diode (LED)
Wavelength: 365 or 405nm
LED Electrical Power: 3 Watts
Power System
Power Source: Battery Powered (2 x RCR123A)
Battery Type: (2) Lithium Ion RCR123A 3.7V,
750mAh Minimum
Battery Life for Continuous Runtime: 80 Minutes
Battery Charge Time: 2 Hours
Battery Recharge Cycles: 500 Charge Cycles
Environment
Operating Ambient Temperature Range: 10°C to 40°C (50°F to 104°F)
Storage Temperature Range: -15°C to 55°C (-5°F to 131°F)
Humidity: 0 – 95% RH
Mode of Operation: Continuous
Mechanical Dimensions
[27.5]
Ø 1.08
[73.7]
2.90
[46.0]
1.81
Dimensions are inches [mm]

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Typical Spectrum
Wavelength (nm)
250
0%
20%
40%
60%
80%
100%
275 300 325 350 375 400 425 450 475 500 525 550
365nm 405nm
REF: Relative Normalized Output
Nominal Peak Wavelength
— 365nm —405nm
Working Distance
FWHM Spot Size
Relative Intensity
Irradiance (mw/cm^2) - UDC365
Irradiance (mw/cm^2) - UDC405
0”
0.35" (9mm)
100%
2300
3000
1” (25 mm)
0.44" (11 mm)
15%
350
450
2” (51 mm)
0.75" (19 mm)
5%
125
160
Nominal Specifications

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2.3 PRODUCT ORDERING INFORMATION
Order Code #9500037 - UDC365 Spot Cure Pak (Basic Kit Configuration)
QTY Item # Product ID Description
1 T130-5014 UDC365 UDC365 UAI GB; PSC
1 5002491 UPC-02 2-bay Smart Charger
4 5002490 UPS-02 UPS-02 RCR123A Li-Ion Battery
Order Code #9500038 - UDC405 Spot Cure Pak (Basic Kit Configuration)
QTY Item # Product ID Description
1 T130-5015 UDC405 UDC405 UAI GB; PSC
1 5002491 UPC-02 2-bay Smart Charger
4 5002490 UPS-02 UPS-02 RCR123A Li-Ion Battery
Order Code Product ID Description
T130-5014 UDC365 UDC365 Portable Spot Cure Unit
T130-5015 UDC405 UDC405 UAI GB; PSC
5002490 UPS-02 UPS-02 RCR123A Li-Ion Battery
5002491 UPC-02 2-bay Smart Charger
5002532 UPS-04 AC Main Adapter

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The UDC PSC unit’s internal LED operates on 2 rechargeable Lithium-Ion batteries
and provides approximately 80 minutes of continuous operation when used with
new or fully charged batteries.
Battery Installation
1. At the bottom of the UDC’s battery hatch door, rotate the locking knob
counterclockwise until the line on the knob is pointing 90° from the indentation
mark on the hatch. Remove the hatch. Refer to figure 2.
2. Insert the batteries into the unit using the battery symbol orientation as
a guide. The negative terminal of each battery should be in contact with the
spring on each circuit board, refer to figure 3. Attach the hatch door then rotate
the locking knob clockwise until the line on the knob is pointing toward the
indentation mark.
Note: For added safety,the battery hatch door may only be inserted into
the UDC PSC body in one direction. If the door does not easily slide into
the case, rotate the hatch door 180°. This ensures the battery polarity
cannot be reversed.
To remove batteries, rotate the battery hatch door knob counterclockwise a quarter
turn until it stops, remove the door and allow the batteries to slide out.
Figure 2: Bottom View
Figure 3: UDC PSC Battery Installation
UDC PSC OPERATION, BATTERIES
AND CHARGER
SECTION 3
3.1 OPERATION

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Using the UDC PSC
1. Turn the UDC PSC ON by pressing any of the 3 buttons; either the GREEN
Stopwatch button or the 4 second or 8 second timer buttons, refer to figure 5
and 6.
WARNING!
Upon power up, the UDC PSC operates the LED to full intensity.
Avoid looking directly at the LED when turning ON.
2. Pressing any button while the UV output is on turns off the LED.
Batteries and Charger (Included)
Figure 5: GREEN Programmable Timer Button Figure 6: Preset Timer Control Buttons