V.ORLANDI EH524 PACIFIC Instruction Manual
V
.
ORLANDI
AUSTRALIA
PTY
LTD
ABN
39
607
246
864
PO
BOX
478
–
South
Yarra
3141
–
VIC
Melbourne
Ph
. +
61
(
0
)
3
9043
4332
info
@
orlandi
.
com
.
au
|
www
.
orlandi
.
com
.
au
Wear
protection
gloves
Before
carrying
out
the
operations
remember
to
:
Operate
with
appropriate
tools
Wear
steel
cap
boots
Read
fully
the
manual
SAFETY
FIRST
Pay
attention
to
limb
crashing
Position
the
drawbar
coupling
on
a
very
solid
and
steady
surface
GENERAL
MAINTENANCE
The
components
used
to
connect
a
vehicle
and
trailer
are
exposed
,
even
during
normal
use
,
to
very
high
tensions
.
Regular
services
and
maintenance
are
essential
for
the
products
to
function
perfectly
during
the
entire
lifespan
.
Clean
and
lubricate
the
coupling
every
week
.
Retighten
at
5
,
000
km
after
installation
.
1
.
Visually
inspect
the
coupling
equipment
regularly
at
least
once
a
week
or
in
case
where
the
vehicle
has
experienced
over
loading
or
unusual
stress
to
ensure
this
has
not
had
an
effect
on
the
equipment
.
Ensure
no
deformation
,
cracks
or
corrosion
are
visible
.
Deformation
or
cracks
can
arise
in
situations
like
jack
-
knifing
,
hitting
or
other
forces
from
outside
.
If
signs
or
damage
is
found
the
trailer
must
be
disconnected
and
the
deformed
parts
be
replaced
.
No
welding
or
straightening
of
the
components
is
allowed
.
The
length
of
the
service
intervals
depend
on
the
type
of
trailer
,
the
loads
and
climatic
conditions
etc
.
Servicing
can
be
ideally
carried
out
in
conjunction
with
other
inspection
of
the
vehicle
.
We
recommend
to
follow
cycles
of
maintenance
(
page
19
)
and
inspection
(
page
3
)
as
shown
in
section
"
INSPECTION
AND
MAINTENANCE
".
2
.
At
least
once
every
year
the
coupling
should
be
dismantled
and
examined
for
wear
,
corrosion
,
cracks
or
deformation
.
Damaged
or
worn
parts
must
be
replaced
.
3
.
If
daily
inspection
or
safety
checks
show
that
any
of
the
wear
limits
have
been
exceeded
,
or
that
the
function
of
the
product
has
been
impaired
,
servicing
must
be
carried
out
immediately
.
4
.
If
any
of
the
product
'
s
wear
limits
have
been
exceeded
,
this
is
an
indication
that
other
parts
also
require
servicing
.
5
.
Check
that
all
warning
and
information
labels
are
legible
and
have
not
been
painted
over
,
washed
off
,
or
otherwise
damaged
.
Illegible
labels
must
be
replaced
and
can
be
ordered
from
V
.
ORLANDI
AUSTRALIA
.
6
.
Check
the
below
data
before
carrying
out
the
operations
TECHNICAL
REFERENCES
1
.
Torque
(
M
)
for
the
4
bolts
(
2
)
Bolts
size Bolts
strenghts Torque
(
M
)
M
20 8
.
8
330
-
370
Nm
2
.
Torque
(
M
)
for
the
castellated
nut
(
1
)
Torque
(
M
)
500
-
611
Nm
200
Nm
4
.
Minimum
force
to
open
the
coupling
3
.
Torque
(
M
)
for
the
4
screws
(
4
)
of
the
mechanism
unit
Torque
(
M
)
50
Nm
9
7
8
800
Nm
MAX
Check
the
below
data
before
carrying
out
the
operations
WEAR
REFERENCES
PRODUCT
TRAINING
INDEX
INSPECTION
&
MAINTENANCE
:
E550
COUPLING
1
.
ASSEMBLY
DECLARATION
2
.
ASSEMBLY
DECLARATION
"
A
" -
First
Check
3
.
ASSEMBLY
DECLARATION
"
B
" -
inspection
Loop
4
.
ASSEMBLY
DECLARATION
"
C
" -
Yearly
Maintenance
Inspection
after
the
first
5
,
000
Km
Inspection
every
25
,
000
Km
Every
Year
Maintenance
1
2
3
16
To
be
filled
by
the
body
builder
MAINTENANCE
INSPECTION
&
1
A
)
FLEET
CUSTOMER
DETAILS
B
)
TRUCK
AND
TRAILER
DETAILS
C
)
DRAWBAR
COUPLING
Name
Address
City Postal
Code
Phone
Truck
Make
Truck
VIN
N
Max
Truck
Weight Max
Trailer
Weight
Trailer
Make
Model
and
Version
Serial
Number
Date
Date
,
Name
and
Signature
(
print
)
Starting
Km
D
)
ASSEMBLY
DETAILS
Option
one
:
located
on
the
small
tag
Option
two
:
located
on
the
big
tag
OPTION
TWO
OPTION
ONE
Trailer
VIN
N
1
.
ASSEMBLY
DECLARATION
TO
BE
FILLED
BY
THE
BODY
BUILDER
MAINTENANCE
INSPECTION
&
INSPECTION
AFTER
THE
FIRST
5
,
000
Km
Name
and
signature
of
the
company
which
carries
out
the
inspection
Date
Date Truck
Km
Check
tightness
of
coupling
flange
bolts
(
2
)
Check
tightness
of
castellated
nut
(
1
)
2
2
.
MAINTENANCE
DECLARATION
"
A
"
FIRST
CHECK
9
7
8
10
MAINTENANCE
INSPECTION
&
INSPECTION
EVERY
25
,
000
Km
Date Truck
Km
Check
tightness
of
coupling
flange
bolts
(
2
)
Check
tightness
of
castellated
nut
(
1
)
Lubrication
of
the
mechanism
unit
(
9
)
Lubrication
of
the
horizontal
pin
(
3
)
8
9
7
10
Check
functionality
of
mechanism
unit
(
9
)
Check
functionality
of
the
gas
struts
(
10
)
Name
and
signature
of
the
company
which
carries
out
the
inspection
Date
CHECKED REPLACED
3
3
.
MAINTENANCE
DECLARATION
"
B
"
INSPECTION
LOOP
10
Check
wear
limits
of
components
(
5
-
6
-
3
)
MAINTENANCE
INSPECTION
&
INSPECTION
EVERY
25
,
000
Km
Date Truck
Km
Check
tightness
of
coupling
flange
bolts
(
2
)
Check
tightness
of
castellated
nut
(
1
)
Lubrication
of
the
mechanism
unit
(
9
)
Lubrication
of
the
horizontal
pin
(
3
)
8
9
7
10
Check
functionality
of
mechanism
unit
(
9
)
Check
functionality
of
the
gas
struts
(
10
)
Name
and
signature
of
the
company
which
carries
out
the
inspection
Date
CHECKED REPLACED
4
3
.
MAINTENANCE
DECLARATION
"
B
"
INSPECTION
LOOP
10
Check
wear
limits
of
components
(
5
-
6
-
3
)
MAINTENANCE
INSPECTION
&
INSPECTION
EVERY
25
,
000
Km
Date Truck
Km
Check
tightness
of
coupling
flange
bolts
(
2
)
Check
tightness
of
castellated
nut
(
1
)
Lubrication
of
the
mechanism
unit
(
9
)
Lubrication
of
the
horizontal
pin
(
3
)
8
9
7
10
Check
functionality
of
mechanism
unit
(
9
)
Check
functionality
of
the
gas
struts
(
10
)
Name
and
signature
of
the
company
which
carries
out
the
inspection
Date
CHECKED REPLACED
5
3
.
MAINTENANCE
DECLARATION
"
B
"
INSPECTION
LOOP
10
Check
wear
limits
of
components
(
5
-
6
-
3
)
MAINTENANCE
INSPECTION
&
INSPECTION
EVERY
25
,
000
Km
Date Truck
Km
Check
tightness
of
coupling
flange
bolts
(
2
)
Check
tightness
of
castellated
nut
(
1
)
Lubrication
of
the
mechanism
unit
(
9
)
Lubrication
of
the
horizontal
pin
(
3
)
8
9
7
10
Check
functionality
of
mechanism
unit
(
9
)
Check
functionality
of
the
gas
struts
(
10
)
Name
and
signature
of
the
company
which
carries
out
the
inspection
Date
CHECKED REPLACED
6
3
.
MAINTENANCE
DECLARATION
"
B
"
INSPECTION
LOOP
10
Check
wear
limits
of
components
(
5
-
6
-
3
)
MAINTENANCE
INSPECTION
&
INSPECTION
EVERY
25
,
000
Km
Date Truck
Km
Check
tightness
of
coupling
flange
bolts
(
2
)
Check
tightness
of
castellated
nut
(
1
)
Lubrication
of
the
mechanism
unit
(
9
)
Lubrication
of
the
horizontal
pin
(
3
)
8
9
7
10
Check
functionality
of
mechanism
unit
(
9
)
Check
functionality
of
the
gas
struts
(
10
)
Name
and
signature
of
the
company
which
carries
out
the
inspection
Date
CHECKED REPLACED
7
3
.
MAINTENANCE
DECLARATION
"
B
"
INSPECTION
LOOP
10
Check
wear
limits
of
components
(
5
-
6
-
3
)
MAINTENANCE
INSPECTION
&
INSPECTION
EVERY
25
,
000
Km
Date Truck
Km
Check
tightness
of
coupling
flange
bolts
(
2
)
Check
tightness
of
castellated
nut
(
1
)
Lubrication
of
the
mechanism
unit
(
9
)
Lubrication
of
the
horizontal
pin
(
3
)
8
9
7
10
Check
functionality
of
mechanism
unit
(
9
)
Check
functionality
of
the
gas
struts
(
10
)
Name
and
signature
of
the
company
which
carries
out
the
inspection
Date
CHECKED REPLACED
8
3
.
MAINTENANCE
DECLARATION
"
B
"
INSPECTION
LOOP
10
Check
wear
limits
of
components
(
5
-
6
-
3
)
MAINTENANCE
INSPECTION
&
INSPECTION
EVERY
25
,
000
Km
Date Truck
Km
Check
tightness
of
coupling
flange
bolts
(
2
)
Check
tightness
of
castellated
nut
(
1
)
Lubrication
of
the
mechanism
unit
(
9
)
Lubrication
of
the
horizontal
pin
(
3
)
8
9
7
10
Check
functionality
of
mechanism
unit
(
9
)
Check
functionality
of
the
gas
struts
(
10
)
Name
and
signature
of
the
company
which
carries
out
the
inspection
Date
CHECKED REPLACED
9
3
.
MAINTENANCE
DECLARATION
"
B
"
INSPECTION
LOOP
10
Check
wear
limits
of
components
(
5
-
6
-
3
)
MAINTENANCE
INSPECTION
&
INSPECTION
EVERY
25
,
000
Km
Date Truck
Km
Check
tightness
of
coupling
flange
bolts
(
2
)
Check
tightness
of
castellated
nut
(
1
)
Lubrication
of
the
mechanism
unit
(
9
)
Lubrication
of
the
horizontal
pin
(
3
)
8
9
7
10
Check
functionality
of
mechanism
unit
(
9
)
Check
functionality
of
the
gas
struts
(
10
)
Name
and
signature
of
the
company
which
carries
out
the
inspection
Date
CHECKED REPLACED
10
3
.
MAINTENANCE
DECLARATION
"
B
"
INSPECTION
LOOP
10
Check
wear
limits
of
components
(
5
-
6
-
3
)
MAINTENANCE
INSPECTION
&
INSPECTION
EVERY
25
,
000
Km
Date Truck
Km
Check
tightness
of
coupling
flange
bolts
(
2
)
Check
tightness
of
castellated
nut
(
1
)
Lubrication
of
the
mechanism
unit
(
9
)
Lubrication
of
the
horizontal
pin
(
3
)
8
9
7
10
Check
functionality
of
mechanism
unit
(
9
)
Check
functionality
of
the
gas
struts
(
10
)
Name
and
signature
of
the
company
which
carries
out
the
inspection
Date
CHECKED REPLACED
11
3
.
MAINTENANCE
DECLARATION
"
B
"
INSPECTION
LOOP
10
Check
wear
limits
of
components
(
5
-
6
-
3
)
MAINTENANCE
INSPECTION
&
INSPECTION
EVERY
25
,
000
Km
Date Truck
Km
Check
tightness
of
coupling
flange
bolts
(
2
)
Check
tightness
of
castellated
nut
(
1
)
Lubrication
of
the
mechanism
unit
(
9
)
Lubrication
of
the
horizontal
pin
(
3
)
8
9
7
10
Check
functionality
of
mechanism
unit
(
9
)
Check
functionality
of
the
gas
struts
(
10
)
Name
and
signature
of
the
company
which
carries
out
the
inspection
Date
CHECKED REPLACED
12
3
.
MAINTENANCE
DECLARATION
"
B
"
INSPECTION
LOOP
10
Check
wear
limits
of
components
(
5
-
6
-
3
)
MAINTENANCE
INSPECTION
&
INSPECTION
EVERY
25
,
000
Km
Date Truck
Km
Check
tightness
of
coupling
flange
bolts
(
2
)
Check
tightness
of
castellated
nut
(
1
)
Lubrication
of
the
mechanism
unit
(
9
)
Lubrication
of
the
horizontal
pin
(
3
)
8
9
7
10
Check
functionality
of
mechanism
unit
(
9
)
Check
functionality
of
the
gas
struts
(
10
)
Name
and
signature
of
the
company
which
carries
out
the
inspection
Date
CHECKED REPLACED
13
3
.
MAINTENANCE
DECLARATION
"
B
"
INSPECTION
LOOP
10
Check
wear
limits
of
components
(
5
-
6
-
3
)
MAINTENANCE
INSPECTION
&
INSPECTION
EVERY
25
,
000
Km
Date Truck
Km
Check
tightness
of
coupling
flange
bolts
(
2
)
Check
tightness
of
castellated
nut
(
1
)
Lubrication
of
the
mechanism
unit
(
9
)
Lubrication
of
the
horizontal
pin
(
3
)
8
9
7
10
Check
functionality
of
mechanism
unit
(
9
)
Check
functionality
of
the
gas
struts
(
10
)
Name
and
signature
of
the
company
which
carries
out
the
inspection
Date
CHECKED REPLACED
14
3
.
MAINTENANCE
DECLARATION
"
B
"
INSPECTION
LOOP
10
Check
wear
limits
of
components
(
5
-
6
-
3
)
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