V-TEK Versacount II+ User manual

Versacount II+ Quick Start Guide
D291720.2aPage1of2Rev.1,4/25/17
This quick start guide provides basic setup and operating instructions for the Versacount II+. The intended use of
the Versacount II+ is to count taped reels of individually sealed Surface Mounted Devices (SMD) or Radial/Axial
components. Use of this equipment in any other way is not recommended.
Work Area: The Versacount II+ is designed to be operated in a temperature-controlled, light industrial setting.
Install the machine on a flat, dry, stable surface in a well-lit area. Choose a table that is at least 36”wide by 18”
deep to provide sufficient space for the assembled machine. See page 2 for Quick Start Instructions.
1. Take-up Reel Arms
2. Emergency Stop/Start Button
3. Tape Reels
4. Tape Adjuster Guide
5. Idler Wheel
6. LED Display & Keypad
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Physical Specifications
Height: 13 inches (33 cm) Depth: 11.5 inches (29 cm)
Width: 36 inches (92 cm) Weight: 26 pounds (12 kg)
Operating Environment
Operating Temperature: 0°C - 50°C (32°F - 122°F)
Maximum Humidity: 90%non‐condensing
Power Required: 120/230 VAC, 50-60 Hz
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Only qualified personnel with the proper technical training, experience working on
this type of equipment and awareness of the possible hazards should perform
maintenance on the Versacount II+.
The user is protected from moving parts and exposure to objects being ejected
under pressure by a metal enclosure. The Versacount II+ should never be operated
with the enclosure removed. There are no internal parts that can be serviced by the
user.
Disconnect the machine from the power supply, placing the unplugged cable in clear
view before performing maintenance.
 Always connect the power cord to the machine before plugging it into an outlet.
Detailed User’s Guides which include maintenance instructions, spare parts lists and troubleshooting information
are available on the V-TEK, Inc. website: www.vtekusa.com.
Contact Information
V-TEK, Inc.
751 Summit Ave
Mankato, MN 56001
TEL: [phone]
website: http://www.vtekusa.com
email: [email protected]

Versacount II+ Quick Start Guide
D291720.2aPage2of2Rev.1,4/25/17
Getting Started
1. Attach Take-up Reel Arms
Attach a Reel Coupler (1a) to the right side of the Central Reel Arm (1b) with three
screws. Then, holding the right Reel Arm (1c) flush with the coupler, attach it with three
more screws. Repeat with the left reel arm.
If any optional hardware was purchased, visit the V-TEK, Inc. website at www.vtekusa.com
for installation instructions. Optional modules include the Empty Pocket Detector, the Dymo
Label Printer, and the Axial/Radial Counting Head.
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2.
Connect Power Supply
Plug the AC power cord into the AC power receptacle which is located on the back of the
Versacount II+. Connect the power cord to a 120/230 VAC power source.
Turn the Emergency Stop/Start Button (2) which is located on the right side of the
machine to the ON position.
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3.
Load Tape & Reel
Load a full Tape Reel (3a) to be counted on one reel arm of the Versacount II+. Load an
empty Tape Reel (3b) on the other reel arm.
Note: The Versacount II+ is bi-directional. Load full reel on desired side, then set the
direction when configuring settings during set-up.
4.
5.
Open Tape Guide
Loosen the Adjustment Knob on the Tape Adjuster Guide (4) and slide the guide back.
Advance the tape until it reaches the red Idler Wheel (5).
Feed Tape
Feed the carrier tape under the tape guide, and then lift the Idler Wheel (5) to engage the
sprocket holes of the carrier tape with the sprocket wheel teeth. Lower the idler wheel. Slide
the Tape Adjuster Guide (4) forward until the edge of the carrier tape is in the groove of the
tape guide. Ensure the tape can move through the guide freely. Tighten the adjustment
knob to secure the tape adjuster guide in place.
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6.
Configure Settings
Use the Keypad (6a) on the control panel to navigate through the menus on the LED
Display (6b). Choose the Setup Menu to configure job settings. Choose the Options Menu
to enable hardware options. Press the ENT key to lock in data or clear counters. Press ESC
to move among menu screens. Press STOP/GO to start or stop the motor. Control counter
velocity by adjusting the SPEED (6c) knob.
7. Count a Reel
Press STOP/GO to enter Run Mode. An Align Tape message will appear. Position the tape
so the last empty pocket before the first part to be counted is centered between the two
Scribe Lines on the left side of the tape guide. Press ENT to continue, and then press
STOP/GO to begin counting.
Advance the tape until it reaches the hub of the empty Tape Reel. Press STOP/GO to
pause counting and attach the tape to the reel. Press STOP/GO to resume counting until
the Stop Count has been reached. When finished counting the reel, change the Count
Direction and rewind the tape onto the original reel.
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