Vacon 100 INDUSTRIAL Instructions for use

vacon 100
hvac drives
application manual

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INDEX
Document: DPD00301C
Version release date: 16.3.10
Corresponds to application package FW020003V019.vcx
1. Vacon 100 - Startup ......................................................................................... 2
1.1 Startup Wizard................................................................................................................... 2
1.2 PID Mini-Wizard ................................................................................................................ 4
1.3 Multi-pump mini-wizard ................................................................................................... 5
2. Vacon graphical keypad - introduction ............................................................ 7
2.1 Keypad buttons.................................................................................................................. 7
2.2 Keypad display................................................................................................................... 8
2.2.1 Main menu......................................................................................................................... 8
2.3 Using the keypad ............................................................................................................... 9
2.3.1 Editing values .................................................................................................................... 9
2.3.2 Resetting fault ................................................................................................................... 9
2.3.3 Local/Remote control button.......................................................................................... 10
2.3.4 Help texts ........................................................................................................................ 11
2.3.5 Adding item to favourites ................................................................................................ 12
2.4 Menu structure................................................................................................................ 13
2.4.1 Quick setup...................................................................................................................... 14
2.4.2 Monitor ............................................................................................................................ 14
2.4.3 Parameters...................................................................................................................... 15
2.4.4 Diagnostics ...................................................................................................................... 15
2.4.5 I/O and hardware............................................................................................................. 17
2.4.6 User settings ................................................................................................................... 19
2.4.7 Favourites........................................................................................................................ 20
3. VACON HVAC Drive Application...................................................................... 22
3.1 Specific functions of Vacon HVAC drive .......................................................................... 22
3.2 Example of control connections ..................................................................................... 23
3.3 HVAC Application - Quick setup parameter group ......................................................... 25
3.4 Monitor group.................................................................................................................. 27
3.4.1 Multimonitor.................................................................................................................... 27
3.4.2 Basic ................................................................................................................................ 27
3.4.3 Timer functions monitoring ............................................................................................ 28
3.4.4 PID1 controller monitoring ............................................................................................. 29
3.4.5 PID2 controller monitoring ............................................................................................. 29
3.4.6 Multi-pump monitoring................................................................................................... 29
3.4.7 Fieldbus data monitoring ................................................................................................ 30
3.5 Vacon HVAC Application - Application parameter lists.................................................. 31
3.5.1 Column explanations ...................................................................................................... 31
3.5.2 Parameter programming................................................................................................ 32
3.5.3 Group 3.1: Motor settings ............................................................................................... 34
3.5.4 Group 3.2: Start/Stop setup ............................................................................................ 36
3.5.5 Group 3.3: Control reference settings ............................................................................ 37
3.5.6 Group 3.4: Ramp & Brakes Setup................................................................................... 39
3.5.7 Group 3.5: I/O Configuration ........................................................................................... 40
3.5.8 Group 3.6: Fieldbus Data Mapping.................................................................................. 47
3.5.9 Group 3.7: Prohibit Frequencies..................................................................................... 48
3.5.10 Group 3.8: Limit supervisions ......................................................................................... 49
3.5.11 Group 3.9: Protections ....................................................................................................50
3.5.12 Group 3.10: Automatic reset ........................................................................................... 51
3.5.13 Group 3.11: Timer functions ........................................................................................... 52
3.5.14 Group 3.12: PID-controller 1........................................................................................... 54

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3.5.15 Group 3.13: PID-controller 2........................................................................................... 60
3.5.16 Group 3.14: Multi-pump .................................................................................................. 62
3.5.17 Group 3.15: Fire mode.....................................................................................................63
3.6 HVAC Application - Additional parameter information .................................................. 64
3.7 HVAC Application - Fault tracing .................................................................................... 87
3.7.1 Fault appears .................................................................................................................. 87
3.7.2 Fault history .................................................................................................................... 87
3.7.3 Fault codes ...................................................................................................................... 88
3.8 Fieldbus process data out............................................................................................... 91

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1. VACON 100 - STARTUP
1.1 Startup Wizard
In the Startup Wizard, you will be prompted for essential information needed by the drive so
that it can start controlling your process. In the Wizard, you will need the following keypad but-
tons:
Left/Right arrows. Use these to easily move between digits and decimals.
Up/Down arrows. Use these to move between options in menu and to change value.
OK button. Confirm selection with this button.
Back/Reset button. Pressing this button, you can return to the previous question in
the Wizard. If pressed at the first question, the Startup Wizard will be cancelled.
Once you have connected power to your Vacon 100 frequency converter, follow these instruc-
tions to easily set up your drive.
1Language selection
Suomi
Deutsch
English
Svenska
2Daylight saving*
* These questions appear if battery is installed
Russia
US
EU
OFF
3Time* hh:mm:ss
4Day* dd.mm.
5Year* yyyy
OK
BACK
RESET

1
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Push the OK button unless you want to set all parameter values manually.
Now the Startup Wizard is done.
The Startup Wizard can be re-initiated by activating the parameter Restore factory defaults
(par. M6.5.1) in the Parameter backup submenu (M6.5) OR with parameter M1.19 in the Quick
setup menu.
6Run Startup Wizard? Yes
No
7Choose your process Pump
Fan
8Set value for Motor nominal
speed (according to nameplate) Range: 24...19,200 rpm
9Set value for Motor nominal cur-
rent (according to nameplate) Range: Varies
10 Set value
for Minimum frequency Range: 0.00...50.00 Hz
11
Set value for Maximum frequency Range: 0.00...320.00 Hz

Startup Wizard?
1
No
Yes
STOP NotRDY Keypad

Fan or Pump?
1
STOP NotRDY Keypad
Fan
Pump

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1.2 PID Mini-Wizard
The PID mini wizard is activated from the Quick Setup menu. This wizard presupposes that
you are going to use the PID controller in the "one feedback / one setpoint" mode. The control
place will be I/O A and the process unit ‘%’.
The PID mini wizard asks for the following values to be set:
If any other process unit than ‘%’ is selected the following questions appear: If not the Wizard
will directly jump to step 5.
If one of the analogue input signals is selected the question 6 appears. Otherwise you will be
taken to question 7.
If one of the analogue input signals is selected the question 11 appears. Otherwise you will be
taken to question 11.
If either of the options Keypad Setpoint 1 or 2 is chosen the question 10 will appear.
If option ‘Yes’ is selected you will be prompted for three more values:
1Process unit selection (Several selections. See par.
M3.12.1.4)
2Process unit min
3Process unit max
4Process unit decimals 0...4
5Feedback 1 source selection See page 57 for selections.
6Analogue input signal range
0 = 0…10V / 0…20mA
1 = 2…10V / 4…20mA
See page 42.
7Error inversion 0 = Normal
1 = Inverted
8Setpoint source selection See page 55 for selections.
9Analogue input signal range
0 = 0…10V / 0…20mA
1 = 2…10V / 4…20mA
See page 42.
10 Keypad setpoint
11 Sleep function? No
Yes
12 Sleep frequency limit 1 0.00...320.00 Hz
13 Sleep delay 1 0...3000 s

1
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1.3 Multi-pump mini-wizard
The Multi-Pump mini-wizard asks the most important questions for setting up a Multi-Pump
system. The PID mini-wizard always precedes the Multi-Pump mini-wizard. The keypad will
guide you through the questions as in chapter 1.2 then to be followed by the set of questions
below:
If Autochange function is enabled the following three questions will appear. If Autochange will
not be used the Wizard jumps directly to question 21.
After this, the keypad will show the digital input and relay output configuration recommended
by the application. Write these values down for future reference.
14 Wake-up level 1 Range depends on selected pro-
cess unit.
15 Number of motors 1...4
16 Interlock function 0 = Not used
1 = Enabled
17 Autochange 0 = Disabled
1 = Enabled
18 Include FC 0 = Disabled
1 = Enabled
19 Autochange interval 0.0...3000.0 h
20 Autochange: Frequency limit 0.00...50.00 Hz
21 Bandwidth 0...100%
22 Bandwidth delay 0...3600 s

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2
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2. VACON GRAPHICAL KEYPAD - INTRODUCTION
The control keypad is the interface between the Vacon 100 frequency converter and the user.
It features an LCD display and 9 buttons.
With the control keypad it is possible to control the speed of a motor, to supervise the state of
the equipment and to set the frequency converter's parameters.
2.1 Keypad buttons
Figure 1. Keypad buttons
Scroll menu up
Increase value
Scroll menu down
Decrease value
Move cursor left Move cursor right
Move backward in menu
Exit edit mode
Reset faults with long press Change control place
Stop button Start button
Enter active level/item
Confirm selection

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2.2 Keypad display
The keypad display indicates the status of the motor and the drive and any irregularities in mo-
tor or frequency converter functions. On the display, the user sees information about
his present
location in the menu structure and the item displayed.
2.2.1 Main menu
The data on the control keypad are arranged in menus and submenus. Use the Up and Down
arrows to move between the menus. Enter the group/item by pressing the OK button and
return
to the former level by pressing the Back/Reset button. See Figure 1.
The Location field indicates your current location. The Status field gives information about the
present status of the drive.
Figure 2. Main menu
Location field
Status field
(Parameter ID number
Main Menu
Quick Setup
( 17 )
Parameters
( 12 )

STOP READY I/O
ID: M1
( 5 )
Monitor

Activated group/item. Press OK to enter.
Number of items in the group
STOP/RUN
Status field
READY/NOT READY/FAULT
Control place:
PC/IO/KEYPAD/FIELDBUS
ALARM
and current menu location)
Direction

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2.3 Using the keypad
2.3.1 Editing values
Change value of a parameter following the procedure below:
1. Locate the parameter.
2. Enter the Edit mode.
3. Set new value with the arrow buttons up/down. You can also move from digit to digit with
the arrow buttons left/right if the value is numerical and change then the value with the
arrow buttons up/down.
4. Confirm change with OK button or ignore change by returning to previous level with Back/
Reset button.
2.3.2 Resetting fault
Instructions for how to reset a fault can be found in chapter 3.7.1 on page 76.
OK
OK
OK
BACK
RESET

Start/Stop Setup
Rem Control Plac e
I/O Control
KeypadStopButton
Yes
Start Function
Ramping
STOP READY I/O
ID:172 M3.2.1

Edit
Help
Add to favorites
Rem Control Place
STOP READY I/O
ID: M3.2.1

Rem Control Place
STOP READY I/O
M3.2.1
I/O Control
Fieldbu sCTRL

Start/Stop Setup
Rem Control Plac e
I/O Control
KeypadStopButton
Yes
Start Function
Ramping
STOP READY I/O
ID:172 M3.2.1

Rem Control Place
STOP READY I/O
M3.2.1
I/O Control
Fieldbu sCTRL
OR:

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2.3.3 Local/Remote control button
The LOC/REM button is used for two functions: to quickly access the Control page and to easily
change between the Local (Keypad) and Remote control places.
2.3.3.1 Changing the control place
The control place is the source of control where the drive can be started and stopped.
In the HVAC drive, the Local control place is always the keypad.
The Remote control place is determined by parameter M1.15 (I/O or Fieldbus).
Change of control place from Remote to Local (keypad).
1. Anywhere in the menu structure, push the Loc/Rem button.
2. Push the Arrow up or the Arrow down button to select Local/Remote and confirm with the
OK button.
3. On the next display, select Local or Remote and again confirm with the OK button.
4. The display will return to the same location as it was when the Loc/Rem button was
pushed.
LOC
REM
OK
OK
Main Menu
Parame ters
( 15 )

Diagno stics

STOP READY Keypad
ID: M1
( 7 )
Monito r

( 6 )
ID:
Choose action
STOP Ready Keypa d
ID:1805
Local/Remote
Control page
Change direction
?
Remote
ID:
Local/R emote
STOP READY Keypad
ID:211
Remote
Local
Main Men u
Parame ters
( 15 )

Diagno stics

STOP READY I/O
ID: M1
( 7 )
Monito r

( 6 )

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2.3.3.2 Accessing the control page
The Control page is meant for easy operation and monitoring of the most essential values.
1. Anywhere in the menu structure, push the Loc/Rem button.
2. Push the Arrow up or the Arrow down button to select Control page and confirm with the
OK button.
3. The control page appears
If keypad control place and keypad reference are selected to be used you can set the Key-
pad reference after having pressed the OK button. If other control places or reference val-
ues are used the display will show Frequency reference which is not editable. The other
values on the page are Multimonitoring values. You can choose which values appear here
for monitoring (for this procedure, see page 14).
2.3.4 Help texts
The Vacon graphic keypad features instant help and information displays for various items.
All parameters offer an instant help display. Select Help and press the OK button.
Text information is also available for faults, alarms and the startup wizard.
Figure 3. Help text example
LOC
REM
OK
OK
OK
Main Men u
Parame ters
( 15 )

Diagno stics

STOP READY I/O
ID: M1
( 7 )
Monito r

( 6 )
ID:
Choose action
STOP Ready Keypa d
ID:1805
Local/Remote
Control page
Change di rection
STOP READY Keypad
( 6 )
Keypad Reference
0.00 Hz
Out pu t F re que nc y
0.00Hz
Mot or Cu rr ent
0.00A
Mo tor T orq ue
0.00%
0.00%
Mo tor P owe r
ID:184
Keypad
0.00 Hz
Out pu t F re que nc y
0.00Hz
Mot or Cu rr ent
0.00A
Mo tor T orq ue
0.00%
0.00%
Mo tor P owe r
STOP READY Keypad
( 6 )
ID:168
Keypad Reference
0.00 Hz
Out pu t F re que nc y
0.00Hz
Mot or Cu rr ent
0.00A
Mo tor T orq ue
0.00%
0.00%
Mo tor P owe r
OK
OK
( 6 )

Digital Inputs
Ctrl Signal 1 A
Ctrl Signal 1 B
STOP READY I/O
ID:403 M3.5.1.1
Ctrl Signal 2 A
( 6 )

Add to favorites
STOP READY I/O
ID:403 M3.5.1.1
Ctrl signal 1 A
Edit
Help
St art S ign al 1 for c ont ro l P la ce
I/O A . Sta rt Si gnal 1
fu nct io nal ity c hos en wi th I/ O A
Lo gic i n S tart/ Sto p Set up Me nu .
STOP READY I/O
Ctrl signal 1 A
ID:403 M3.5.1.1

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2.3.5 Adding item to favourites
You might need to refer to certain parameter values or other items often. Instead of locating
them one by one in the menu structure, you may want to add them to a folder called Favourites
where they can easily be reached.
To remove an item from the Favourites, see chapter 2.4.7.
Figure 4. Adding item to Favourites
OK
OK
STOP READY I/O
Basic Settings
Motor Nom Voltg
230.00 V
Motor Nom Freq
50.00 Hz
Motor Nom Speed
1430 rpm
STOP READY I/O
Motor Nom Freq
was added to
favorites. Press OK
to continue.
STOP READY I/O
Edit
Help
Add to favorites
Motor Nom Freq

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2.4 Menu structure
Click on and select the item you wish to receive more information about (electronic manual).
Table 1. Keypad menus
Quick setup See chapter 3.3.
Monitor Multi-monitor
Basic
Timer functions
PID Controller 1
PID Controller 2
Multi-Pump
Fieldbus data
Parameters See chapter 3.
Diagnostics Active faults
Reset faults
Fault history
Total counters
Trip counters
Software info
I/O and hard-
ware
Basic I/O
Slot D
Slot E
Real time clock
Keypad
RS-485
Ethernet
User settings Language selections
Application selection
Parameter backup
Favourites See chapter 2.3.5

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2.4.1 Quick setup
The Quick Setup Menu includes the minimum set of most commonly used parameters during
installation and commissioning. More detailed information on the parameters of this group you
will find in chapter 3.3.
2.4.2 Monitor
Multi-monitor
On the multi-monitor page, you can collect nine values that you wish to monitor.
Figure 5. Multi-monitoring page
Change the monitored value by activating the value cell (with arrow buttons left/right) and
clicking OK. Then choose a new item on the Monitoring values list and click OK again.
Basic
The basic monitoring values are the actual values of selected parameters and signals as well
as statuses and measurements.
Timer functions
Monitoring of timer functions and the Real Time Clock. See chapter 3.4.3.
PID Controller 1
Monitoring of PID controller values. See chapters 3.4.4 and 3.4.5.
PID Controller 2
Monitoring of PID controller values. See chapters 3.4.4 and 3.4.5.
Multi-Pump
Monitoring of values related to the use of several drives. See chapter 3.4.6.
Fieldbus data
Fieldbus data shown as monitor values for debugging purposes at e.g. fieldbus commissioning.
See chapter 3.4.7.
OK
OK
Main Menu

Quick Setup
( 17 )

Parameters
( 12 )

ID: M1
STOP READY I/O
( 5 )
Monitor




Monitor
Multimonitor
(13)
Basic
(13)
Timer functions
(10)
STOP READY I/O
ID : M2 . 1
0.0rpm
STOP READY I/O
Multimonitor
0.00 Hz
ID25 FreqReference
Output Freq
0.00Hz
Motor Curre
0.00A
Mo to r T or que
0.00%
Motor V oltag e
Motor Speed
Motor TemperaUnit TemperaDC-link volt
20.0 Hz
FreqR efere nc
0.0V
0.0V 81.9°C 0.0%
ID:1 M2.1.1.1
STOP Ready I/O
FreqReference
Output frequency
Motor Power
FreqReference
Motor Speed
Motor Current
Motor Torque
0.00 Hz
10.00 Hz
0.00 rpm
0.00 A
0.00 %
0.00 %
OK
OK

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2.4.3 Parameters
Through this submenu, you can reach the application parameter groups and parameters. More
information on parameters in chapter 3.
2.4.4 Diagnostics
Under this menu, you can find Active faults, Reset faults, Fault history, Counters and Software
info.
2.4.4.1 Active faults
2.4.4.2 Reset faults
2.4.4.3 Fault history
2.4.4.4 Total counters
Table 2. Diagnostics menu, Total counters parameters
Menu Function Note
Active faults When a fault/faults appear(s), the
display with the name of the fault
starts to blink. Press OK to return
to the Diagnostics menu. The
Active faults submenu shows the
number of faults. Activate the fault
and push OK to see the fault-time
data.
The fault remains active until it is
cleared with the Reset button (push
for 2 s) or with a reset signal from the
I/O terminal or fieldbus or by choos-
ing Reset faults (see below).
The memory of active faults can
store the maximum of 10 faults in
the order of appearance.
Menu Function Note
Reset faults In this menu you can reset faults.
For closer instructions, see chap-
ter 3.7.1.
CAUTION! Remove external Con-
trol signal before resetting the fault
to prevent unintentional restart of
the drive.
Menu Function Note
Fault history 40 latest faults are stored in the
Fault history.
Entering the Fault history and click-
ing OK on the selected fault shows
the fault time data (details).
Code Parameter Min Max Unit Default ID Description
M4.4.1 Energy counter Varies 2291 Amount of energy taken from
supply network. No reset.
M4.4.3 Operating time a d hh:min 2298 Control unit operating time
M4.4.4 Run time a d hh:min 2293 Motor running time
M4.4.5 Power on time a d hh:min 2294
Amount of time the power
unit has been powered so far.
No reset.
M4.4.6 Start command
counter 2295 The number of times the power unit has been started.

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2.4.4.5 Trip counters
Table 3. Diagnostics menu, Trip counters parameters
2.4.4.6 Software info
Table 4. Diagnostics menu, Software info parameters
Code Parameter Min Max Unit Default ID Description
M4.5.1 Energy counter (+) Varies 2296 Resettable energy counter.
M4.5.3 Operating time a d hh:min 2299 Resettable.
Code Parameter Min Max Unit Default ID Description
M4.6.1 Software package
M4.6.4 System load 0 100 % 2300 Load on control unit CPU.

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2.4.5 I/O and hardware
Various options-related settings are located in this menu.
2.4.5.1 Basic I/O
Monitor here the statuses of inputs and outputs.
Table 5. I/O and Hardware menu, Basic I/O parameters
2.4.5.2 Option board slots
The parameters of this group depend on the option board installed. If no option board is placed
in slots D or E, no parameters are visible.
Code Parameter Min Max Unit Default ID Description
M5.1.1 Digital input 1 0 1 Status of digital input signal
M5.1.2 Digital input 2 0 1 Status of digital input signal
M5.1.3 Digital input 3 0 1 Status of digital input signal
M5.1.4 Digital input 4 0 1 Status of digital input signal
M5.1.5 Digital input 5 0 1 Status of digital input signal
M5.1.6 Digital input 6 0 1 Status of digital input signal
M5.1.7 Analogue input 1 mode 1 5 Analogue input signal mode
M5.1.8 Analogue input 1 0 100 % Status of analogue input sig-
nal
M5.1.9 Analogue input 2 mode 1 5 Analogue input signal mode
M5.1.10 Analogue input 2 0 100 % Status of analogue input sig-
nal
M5.1.11 Analogue output 1
mode 1 5 Analogue output signal mode
M5.1.12 Analogue output 1 0 100 % Status of analogue output
signal
M5.1.13 Relay output 1 0 1 Status of digital output signal
M5.1.14 Relay output 2 0 1 Status of digital output signal
M5.1.15 Relay output 3 0 1 Status of digital output signal
Menu Function Note
Slot D Settings Option board related settings.
Monitoring Monitor option board-related info.
Slot E Settings Option board related settings.
Monitoring Monitor option board-related info.

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2.4.5.3 Real time clock
Table 6. I/O and Hardware menu, Real time clock parameters
2.4.5.4 Keypad
Table 7. I/O and Hardware menu, Keypad parameters
2.4.5.5 Fieldbus
Parameters related to different fieldbus boards can also be found in the I/O and Hardware
menu. These parameters are explained in more detail in the respective fieldbus manual.
Code Parameter Min Max Unit Default ID Description
M5.4.1 Battery state 1 3 2205
Status of battery.
1 = Not installed
2 = Installed
3 = Change battery
M5.4.2 Time hh:mm:ss 2201 Current time of day
M5.4.3 Day dd.mm. 2202 Current date
M5.4.4 Year yyyy 2203 Current year
M5.4.5 Daylight saving 0 3 0 2204
Daylight saving rule
0 = Off
1 = EU
2 = US
3 = Russia
Code Parameter Min Max Unit Default ID Description
M5.6.1 Timeout time 0 60 min 0 Time after which the display
returns to main menu.
M5.6.2 Contrast 30 70 % 50 Set contrast of the display
(30...70%).
M5.6.3 Backlight time 0 60 min 5
Set the time until the back-
light of the display turns off
(0...60 min). If set to 0 s,
backlight is always on.
Submenu level 1 Submenu level 2 Submenu level 3
RS-485 Common settings Protocol
Modbus RTU Modbus parameters
Modbus monitoring
N2 N2 parameters
N2 monitoring
BACNetMSTP BACNet parameters
BACNet monitoring
Ethernet Common settings
Modbus/TCP Modbus/TCP parameters
Modbus/TCP monitoring