Vacon 100 INDUSTRIAL Instructions for use

ac drives
vacon®100 x
vacon®100 industrial
application manual

PREFACE
DOCUMENT DETAILS
Document ID: DPD00927J
Date: 17.5.2017
Software version: FW0072V026
ABOUT THIS MANUAL
This manual is copyright of Vacon Ltd. All Rights Reserved. The manual is subject to change
without prior notice. The original language of these instructions is English.
In this manual, you can read about the functions of the VACON®AC drive and how to use the
drive. The manual has the same structure than the menu of the drive (chapters 1 and 4-8).
Chapter 1, Quick Startup Guide
•How to start the work with the control panel.
Chapter 2, Wizards
•Making a selection of the application configuration.
•Setting up an application quickly.
•The different applications with examples.
Chapter 3, User Interfaces
•The display types and how to use the control panel.
•The PC tool VACON®Live.
•The functions of the fieldbus.
Chapter 4, Monitoring menu
•Data on the monitoring values.
Chapter 5, Parameter menu
•A list of all the parameters of the drive.
Chapter 6, Diagnostics menu
Chapter 7, I/O and Hardware menu
Chapter 8, User settings, favourites and user level menus
Chapter 9, Monitoring value descriptions
Chapter 10, Parameter descriptions
PREFACE VACON · 3
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•How to use the parameters.
•Digital and analogue input programming.
•Application-specific functions.
Chapter 11, Fault tracing
•The faults and their causes.
•Resetting the faults.
Chapter 12, Appendix 1
•Data on the different default values of the applications.
This manual includes a large quantity of parameter tables. These instructions tell you how to
read the tables.
Index Min Max Unit Default ID DescriptionParameter
A B C D E F G H
A. The location of the parameter in the
menu, that is, the parameter number.
B. The name of the parameter.
C. The minimum value of the parameter.
D. The maximum value of the parameter.
E. The unit of the value of the parameter.
The unit shows if it is available.
F. The value that was set in the factory.
G. The ID number of the parameter.
H. A short description of the values of the
parameter and/or its function.
NOTE! You can download the English and French product manuals with applicable safety, warning and caution
information from http://drives.danfoss.com/knowledge-center/technical-documentation/.
REMARQUE Vous pouvez télécharger les versions anglaise et française des manuels produit contenant l'en-
semble des informations de sécurité, avertissements et mises en garde applicables sur le site http://
drives.danfoss.com/knowledge-center/technical-documentation/.
VACON · 4 PREFACE
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FUNCTIONS OF THE VACON®AC DRIVE
•You can select one of the preset applications for your process: Standard, Local/Remote,
Multi-step speed, PID control, Multi-purpose or Motor potentiometer. The drive
automatically makes some of the necessary settings, which makes the commissioning
easy.
•Wizards for the first startup and the Fire mode.
•Wizards for each application: Standard, Local/Remote, Multi-step speed, PID control,
Multi-purpose or Motor potentiometer.
•The FUNCT button for an easy change between the local and the remote control place.
The remote control place can be I/O or fieldbus. You can make a selection of the remote
control place with a parameter.
•8 preset frequencies.
•Motor pontentiometer functions.
•A joystick control.
•A jogging function.
•2 programmable ramp times, 2 supervisions and 3 ranges of prohibited frequencies.
•A forced stop.
•A control page to operate and monitor of the most important values quickly.
•A fieldbus data mapping.
•An automatic reset.
•Different pre-heat modes to prevent condensation problems.
•A maximum output frequency of 320 Hz.
•A Real time clock and timer functions (an optional battery is necessary). It is possible to
program 3 time channels to get different functions on the drive.
•An external PID controller is available. You can use it, for example, to control a valve with
the I/O of the AC drive.
•A sleep mode function that automatically enables and disables the operation of the drive
to save energy.
•A 2-zone PID controller with 2 different feedback signals: minimum and maximum
control.
•2 setpoint sources for the PID control. You can make the selection with a digital input.
•A function for PID setpoint boost.
•A feedforward function to make the response to the process changes better.
•A process value supervision.
•A Multi-pump control.
•A maintenance counter.
•Pump control functions: priming pump control, jockey pump control, pump impeller
auto-cleaning, pump input pressure supervision and frost protection function.
PREFACE VACON · 5
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VACON · 6
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TABLE OF CONTENTS
Preface
Document details 3
About this manual 3
Functions of the VACON®AC drive 5
1 Quick Startup Guide 12
1.1 Control panel and keypad 12
1.2 The displays 12
1.3 First start-up 13
1.4 Description of the applications 15
1.4.1 Standard application 15
1.4.2 Local/Remote application 21
1.4.3 Multi-step speed application 27
1.4.4 PID control application 33
1.4.5 Multi-purpose application 39
1.4.6 Motor potentiometer application 46
2 Wizards 53
2.1 Standard application wizard 53
2.2 Local/Remote application wizard 54
2.3 Multi-step speed application wizard 55
2.4 PID control application wizard 56
2.5 Multi-purpose application wizard 58
2.6 Motor potentiometer application wizard 59
2.7 Multi-pump wizard 60
2.8 Fire mode wizard 62
3 User interfaces 64
3.1 Navigation on the keypad 64
3.2 Using the graphical display 66
3.2.1 Editing the values 66
3.2.2 Resetting a fault 69
3.2.3 The FUNCT button 69
3.2.4 Copying the parameters 73
3.2.5 Comparing the parameters 74
3.2.6 Help texts 76
3.2.7 Using the Favourites menu 77
3.3 Using the text display 77
3.3.1 Editing the values 78
3.3.2 Resetting a fault 79
3.3.3 The FUNCT button 79
3.4 Menu structure 83
3.4.1 Quick setup 84
3.4.2 Monitor 84
3.5 VACON®Live 86
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4 Monitoring menu 87
4.1 Monitor group 87
4.1.1 Multimonitor 87
4.1.2 Trend curve 88
4.1.3 Basic 91
4.1.4 I/O 93
4.1.5 Temperature inputs 93
4.1.6 Extras and advanced 94
4.1.7 Timer functions monitoring 95
4.1.8 PID controller monitoring 96
4.1.9 External PID controller monitoring 97
4.1.10 Multi-pump monitoring 97
4.1.11 Maintenance counters 97
4.1.12 Fieldbus process data monitoring 98
5 Parameters menu 99
5.1 Group 3.1: Motor settings 99
5.2 Group 3.2: Start/stop setup 105
5.3 Group 3.3: References 107
5.4 Group 3.4: Ramps and brakes setup 113
5.5 Group 3.5: I/O configuration 115
5.6 Group 3.6: Fieldbus data mapping 127
5.7 Group 3.7: Prohibit frequencies 128
5.8 Group 3.8: Supervisions 129
5.9 Group 3.9: Protections 130
5.10 Group 3.10: Automatic reset 136
5.11 Group 3.11: Application settings 137
5.12 Group 3.12: Timer functions 138
5.13 Group 3.13: PID controller 140
5.14 Group 3.14: External PID controller 152
5.15 Group 3.15: Multi-pump 156
5.16 Group 3.16: Maintenance counters 157
5.17 Group 3.17: Fire mode 158
5.18 Group 3.18: Motor preheat parameters 159
5.19 Group 3.19: Drive customizer 160
5.20 Group 3.20: Mechanical brake 160
5.21 Group 3.21: Pump control 161
5.22 Group 3.22: Advanced harmonic filter 162
6 Diagnostics menu 163
6.1 Active faults 163
6.2 Reset faults 163
6.3 Fault history 163
6.4 Total counters 163
6.5 Trip counters 165
6.6 Software info 166
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7 I/O and hardware menu 167
7.1 Basic I/O 167
7.2 Option board slots 169
7.3 Real time clock 170
7.4 Power unit settings 170
7.5 Keypad 172
7.6 Fieldbus 172
8 User settings, favourites and user level menus 177
8.1 User settings 177
8.1.1 Parameter backup 178
8.2 Favourites 178
8.2.1 Adding an item to the Favourites 179
8.2.2 Removing an item from the Favourites 179
8.3 User levels 180
8.3.1 Changing the access code of the user levels 181
9 Monitoring value descriptions 183
9.1 Multimonitor 183
9.2 Basic 184
9.3 I/O 185
9.4 Temperature inputs 186
9.5 Extras and advanced 187
9.6 Timer functions 188
9.7 PID controller 189
9.8 External PID controller 190
9.9 Multi-pump 190
9.10 Maintenance counters 191
9.11 Fieldbus data 191
10 Parameter descriptions 196
10.1 Trend curve 196
10.2 Motor settings 197
10.2.1 Motor nameplate parameters 197
10.2.2 Motor control parameters 198
10.2.3 Motor limits 204
10.2.4 Open loop parameters 205
10.2.5 I/f start function 209
10.2.6 Torque stabilator function 210
10.2.7 Advanced sensorless control 210
10.3 Start/Stop setup 213
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10.4 References 222
10.4.1 Frequency reference 222
10.4.2 Torque reference 223
10.4.3 Torque control in Open loop control 226
10.4.4 Torque control in Advanced sensorless control 226
10.4.5 Preset frequencies 226
10.4.6 Motor potentiometer parameters 230
10.4.7 Joystick parameters 232
10.4.8 Jogging parameters 233
10.5 Ramps and brakes setup 235
10.5.1 Ramp 1 235
10.5.2 Ramp 2 236
10.5.3 Start magnetising 237
10.5.4 DC brake 238
10.5.5 Flux braking 238
10.6 I/O configuration 238
10.6.1 Programming of digital and analogue inputs 238
10.6.2 Default functions of programmable inputs 249
10.6.3 Digital inputs 249
10.6.4 Analogue inputs 255
10.6.5 Digital outputs 260
10.6.6 Analogue outputs 264
10.7 Fieldbus data map 268
10.8 Prohibit frequencies 269
10.9 Supervisions 271
10.10 Protections 271
10.10.1 General 271
10.10.2 Motor thermal protections 273
10.10.3 Motor stall protection 277
10.10.4 Underload protection 279
10.10.5 Quick stop 281
10.10.6 Temperature input fault 282
10.10.7 AI low protection 284
10.10.8 User-defined fault 1 285
10.10.9 User-defined fault 2 285
10.11 Automatic reset 285
10.12 Application settings 287
10.13 Timer functions 288
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10.14 PID controller 293
10.14.1 Basic settings 293
10.14.2 Setpoints 295
10.14.3 Feedback 296
10.14.4 Feedforward 296
10.14.5 Sleep function 298
10.14.6 Feedback supervision 299
10.14.7 Pressure loss compensation 301
10.14.8 Soft fill 302
10.14.9 Input pressure supervision 304
10.14.10 Frost protection 306
10.15 External PID controller 307
10.16 Multi-pump function 308
10.16.1 Overpressure supervision 315
10.17 Maintenance counters 316
10.18 Fire mode 317
10.19 Motor preheat function 320
10.20 Drive customizer 322
10.21 Mechanical brake 322
10.22 Pump control 325
10.22.1 Auto-cleaning 325
10.22.2 Jockey pump 327
10.22.3 Priming pump 329
10.23 Advanced harmonic filter 329
11 Fault tracing 331
11.1 A fault comes into view 331
11.1.1 Resetting with the Reset button 331
11.1.2 Resetting with a parameter in the graphical display 331
11.1.3 Resetting with a parameter in the text display 332
11.2 Fault history 333
11.2.1 Examining the Fault history in the graphical display 333
11.2.2 Examining the Fault history in the text display 334
11.3 Fault codes 336
11.4 Total and trip counters 350
11.4.1 Operating time counter 350
11.4.2 Operating time trip counter 350
11.4.3 Run time counter 351
11.4.4 Power on time counter 351
11.4.5 Energy counter 352
11.4.6 Energy trip counter 353
12 Appendix 1 355
12.1 The default values of parameters in the different applications 355
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1 QUICK STARTUP GUIDE
1.1 CONTROL PANEL AND KEYPAD
The control panel is the interface between the AC drive and the user. With the control panel,
you can control the speed of a motor and monitor the status of the AC drive. You can also set
the parameters of the AC drive.
A B C
I
H D
G F E
Fig. 1: The buttons of the keypad
A. The BACK/RESET button. Use it to move
back in the menu, exit the Edit mode,
reset a fault.
B. The arrow button UP. Use it to scroll the
menu up and to increase a value.
C. The FUNCT button. Use it to change the
rotation direction of the motor, access
the control page, and change the control
place. See more in 3 User interfaces.
D. The arrow button RIGHT.
E. The START button.
F. The arrow button DOWN. Use it to scroll
the menu down and to decrease a value.
G. The STOP button.
H. The arrow button LEFT. Use it to move
the cursor left.
I. The OK button. Use it to go into an active
level or item, or to accept a selection.
1.2 THE DISPLAYS
There are 2 display types: the graphical display and the text display. The control panel always
has the same keypad and buttons.
The display shows this data.
•The status of the motor and the drive.
•Faults in the motor and in the drive.
•Your location in the menu structure.
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STOP READY I/O
Main Menu
A B C D E
F
H
G
Quick Setup
( 17 )
Monitor
( 5 )
Parameters
( 12 )
M1ID:
Fig. 2: The graphical display
A. The first status field: STOP/RUN
B. The rotation direction of the motor
C. The second status field: READY/NOT
READY/FAULT
D. The alarm field: ALARM/-
E. The control place field: PC/IO/KEYPAD/
FIELDBUS
F. The location field: the ID number of the
parameter and the current location in
the menu
G. An activated group or item
H. The number of items in the group in
question
A B
F
C
D
E
Fig. 3: The text display. If the text is too long to show, the text scrolls automatically on the display.
A. The indicators of status
B. The indicators of alarm and fault
C. The name of the group or item of the
current location
D. The current location in the menu
E. The indicators of the control place
F. The indicators of the rotation direction
1.3 FIRST START-UP
The Start-up wizard tells you to give necessary data for the drive to control your procedure.
QUICK STARTUP GUIDE VACON · 13
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1Language selection (P6.1) The selection is different in all the language
packages
2
Daylight saving* (P5.5.5)
Russia
US
EU
OFF
3Time* (P5.5.2) hh:mm:ss
4Year* (P5.5.4) yyyy
5Date* (P5.5.3) dd.mm.
* If a battery is installed, you see these steps.
6
Run Startup wizard?
Yes
No
To set the parameter values manually, make the selection No and push the OK button.
7
Make a selection of an application (P1.2 Application,
ID212) Standard
Local/Remote
Multi-step speed
PID control
Multi-purpose
Motor potentiometer
8
Set a value for P3.1.2.2 Motor Type (so that it agrees
with the nameplate) PM motor
Induction motor
Reluctance motor
9Set a value for P3.1.1.1 Motor Nominal Voltage (so
that it agrees with the nameplate) Range: Varies
10 Set a value for P3.1.1.2 Motor Nominal Frequency
(so that it agrees with the nameplate) Range: 8.00...320.00 Hz
11 Set a value for P3.1.1.3 Motor Nominal Speed (so
that it agrees with the nameplate) Range: 24...19200
12 Set a value for P3.1.1.4 Motor Nominal Current Range: Varies
13 Set a value for P3.1.1.5 Motor Cos Phi Range: 0.30-1.00
If you set Motor Type to Induction Motor, you see the next step. If your selection is PM Motor,
the value of parameter P3.1.1.5 Motor Cos Phi is set to 1.00 and the wizard goes directly to
step 14.
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14 Set a value for P3.3.1.1 Minimum Frequency Refer-
ence Range: 0.00...P3.3.1.2 Hz
15 Set a value for P3.3.1.2 Maximum Frequency Refer-
ence Range: P3.3.1.1...320.00 Hz
16 Set a value for P3.4.1.2 Acceleration Time 1 Range: 0.1...300.0 s
17 Set a value for P3.4.1.3 Deceleration Time 1 Range: 0.1...300.0 s
18
Run the Application wizard?
Yes
No
To continue to the application wizard, set the selection to Yes and push the OK button. See
the description of the different application wizards in Chapter 2 Wizards.
After these selections, the Start-up wizard is completed. To start the Start-up wizard again,
you have 2 alternatives. Go to the parameter P6.5.1 Restore Factory Defaults or to the
parameter B1.1.2 Start-up Wizard. Then set the value to Activate.
1.4 DESCRIPTION OF THE APPLICATIONS
Use the parameter P1.2 (Application) to make a selection of an application for the drive.
Immediately when the parameter P1.2 changes, a group of parameters get their preset
values.
1.4.1 STANDARD APPLICATION
You can use the Standard application in speed-controlled processes where no special
functions are necessary, for example pumps, fans, or conveyors.
It is possible to control the drive from the keypad, Fieldbus or I/O terminal.
When you control the drive with the I/O terminal, the frequency reference signal is connected
to AI1 (0…10V) or AI2 (4…20mA). The connection depends the type of the signal. There are
also 3 preset frequency references available. You can activate the preset frequency
references with DI4 and DI5. The start/stop signals of the drive are connected to DI1 (start
forward) and DI2 (start reverse).
It is possible to configure all the drive outputs freely in all the applications. There are 1
analogue output (Output Frequency) and 3 relay outputs (Run, Fault, Ready) available on the
basic I/O board.
QUICK STARTUP GUIDE VACON · 15
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DI4 DI5
**)
*)
Modbus RTU,
N2, BACnet
1
6
2
3
4
5
18
19
30
12
7
13
8
9
10
14
15
16
21
22
23
11
17
A
B
24
25
26
32
33
28
29
mA
FAULT
RUN
RUN
AO1-
+24 Vin
24 Vout
GND
GND
DI1
DI2
DI3
DI4
DI5
DI6
R O1/1 NC
R O1/2 CM
R O1/3 NO
CM
CM
RS485
RS485
R O2/1 NC
R O2/2 CM
R O2/3 NO
R O3/2 CM
R O3/3 NO
Standard I/O board
Terminal Signal Description
+10Vref
AI1+
AI1-
AI2+
AI2-
24Vout
Reference output
Analogue input 1 +
Analogue input 1 -
Analogue input 2 +
Analogue input 2 -
24V auxiliary voltage
I/O ground
Digital input 1
Digital input 2
Digital input 3
Digital input 4
Digital input 5
Digital input 6
Common for DI1-DI6
Common for DI1-DI6
24V auxiliary voltage
I/O ground
Analogue output 1 +
Analogue output 1 -
24V auxiliary
input voltage
Output
frequency
0...20mA)
READY
Serial bus, negative
Serial bus, positive
Relay output 1
Relay output 2
Relay output 3
FAULT
Fault reset
AO1+
Frequency reference
(default 0...10V)
Frequency reference
(Default 4...20mA)
Start forward
Start reverse
External fault
Freq. ref.
Open
Closed
Open
Closed
Open
Open
Closed
Closed
Analog input 1
Preset Freq. 1
Preset Freq. 2
Preset Freq. 3
Reference-
potentiom-
eter
1...10kΩ
TI1+
TI1-
Thermistor input
Fig. 4: The default control connections of the Standard application
* = Available only in VACON®100 X.
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** = For the DIP switch configurations in VACON®100 X, see the VACON®100 X Installation
manual.
A
B
C
Fig. 5: The DIP switch
A. Digital input DIP switch
B. Floating C. Connected to GND (Default)
Table 2: M1.1 Wizards
Index Parameter Min Max Unit Default ID Description
1.1.1 Startup wizard 0 1 0 1170
0 = Do not activate
1 = Activate
The selection Activate
starts the Start-up wiz-
ard (see Chapter 1.3
First start-up.
1.1.3 Multi-pump Wizard 0 1 0 1671
The selection Activate
starts the Multi-pump
wizard (see Chapter
2.7 Multi-pump wizard).
1.1.4 Fire mode Wizard 0 1 0 1672
The selection Activate
starts the Fire mode
wizard (see Chapter
2.8 Fire mode wizard).
QUICK STARTUP GUIDE VACON · 17
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Table 3: M1 Quick Setup
Index Parameter Min Max Unit Default ID Description
1.2 Application 0 5 0 212
0 = Standard
1 = Local/Remote
2 = Multi-Step Speed
3 = PID Control
4 = Multi-Purpose
5 = Motor Potentiome-
ter
1.3 Minimum Frequency
Reference 0.00 P1.4 Hz 0.0 101
1.4 Maximum Frequency
Reference P1.3 320.0 Hz 50.0 / 60.0 102
1.5 Acceleration Time 1 0.1 300.0 s 5.0 103
1.6 Deceleration Time 1 0.1 300.0 s 5.0 104
1.7 Motor Current Limit IH*0.1 ISA Varies 107
1.8 Motor Type 0 2 0 650 0 = Induction Motor
1 = Permanent Magnet
Motor
2 = Reluctance Motor
1.9 Motor Nominal Volt-
age Varies Varies V Varies 110
Find this value Unon
the nameplate of the
motor.
NOTE!
Find out if the motor
connection is Delta or
Star.
1.10 Motor Nominal Fre-
quency 8.0 320.0 Hz 50 / 60 111 Find this value fnon
the nameplate of the
motor.
1.11 Motor Nominal
Speed 24 19200 Rpm Varies 112 Find this value nnon
the nameplate of the
motor.
1.12 Motor Nominal Cur-
rent IH* 0.1 IH* 2 A Varies 113 Find this value Inon
the nameplate of the
motor.
1.13 Motor Cos Phi
(Power Factor) 0.30 1.00 Varies 120 Find this value on the
nameplate of the
motor.
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Table 3: M1 Quick Setup
Index Parameter Min Max Unit Default ID Description
1.14 Energy Optimization 0 1 0 666 0 = Disabled
1 = Enabled
1.15 Identification 0 2 0 631 0 = No action
1 = At standstill
2 = With rotation
1.16 Start Function 0 1 0 505 0 = Ramping
1 = Flying Start
1.17 Stop Function 0 1 0 506 0 = Coasting
1 = Ramping
1.18 Automatic Reset 0 1 0 731 0 = Disabled
1 = Enabled
1.19 Response to External
Fault 0 3 2 701
0 = No action
1 = Alarm
2 = Fault (Stop accord-
ing to stop mode)
3 = Fault (Stop by
coasting)
1.20 Response to AI Low
Fault 0 5 0 700
0 = No action
1 = Alarm
2 = Alarm+preset fault
frequency (P3.9.1.13)
3 = Alarm + previous
frequency
4 = Fault (Stop accord-
ing to stop mode)
5 = Fault (Stop by
coasting)
1.21 Remote Control
Place 0 1 0 172 0 = I/O control
1 = Fieldbus control
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Table 3: M1 Quick Setup
Index Parameter Min Max Unit Default ID Description
1.22 I/O Control Refer-
ence A Selection 0 9 5 117
0 = Preset Frequency 0
1 = Keypad Reference
2 = Fieldbus
3 = AI1
4 = AI2
5 = AI1+AI2
6 = PID Reference
7 = Motor Potentiome-
ter
8 = Joystick Reference
9 = Jogging Reference
10 = Block Out.1
11 = Block Out.2
12 = Block Out.3
13 = Block Out.4
14 = Block Out.5
15 = Block Out.6
16 = Block Out.7
17 = Block Out.8
18 = Block Out.9
19 = Block Out.10
1.23 Keypad Control Ref-
erence Selection 0 9 1 121 See P1.22.
1.24 Fieldbus Control
Reference Selection 0 9 2 122 See P1.22.
1.25 AI1 Signal Range 0 1 0 379 0= 0..10V / 0..20mA
1= 2..10V / 4..20mA
1.26 AI2 Signal Range 0 1 1 390 0= 0..10V / 0..20mA
1= 2..10V / 4..20mA
1.27 RO1 Function 0 61 2 11001 See P3.5.3.2.1
1.28 RO2 Function 0 56 3 11004 See P3.5.3.2.1
1.29 RO3 Function 0 56 1 11007 See P3.5.3.2.1
1.30 AO1 Function 0 31 2 10050 See P3.5.4.1.1
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