Vacon apfiff09 marine Instructions for use

vacon®nx
ac drives
apfiff09 marine
application manual

2 • VACON® apfiff09 marine
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VACON®MARINE APPLICATION MANUAL
INDEX
Document code: DPD01667B
Software code: APFIFF09V224
Date: 6.10.2020
1. APFIFF09 MARINE APPLICATION - INTRODUCTION................................................................................................ 7
1.1 General.................................................................................................................................................................7
1.2 Basic Features ......................................................................................................................................................8
1.3 Condition Based Monitoring ................................................................................................................................9
1.3.1 Introduction to Condition-based Monitoring ..................................................................................................9
1.3.2 Condition-based monitoring stages...............................................................................................................11
1.4 Acronyms............................................................................................................................................................12
2. APFIFF09 Versions compatibility issues ............................................................................................................... 13
3. Control I/O .......................................................................................................................................................... 14
4. “Terminal To Function” (TTF) programming principle.......................................................................................... 15
4.1 Defining an input/output for a certain function on keypad...............................................................................15
4.2 Defining a terminal for a certain function with NCDrive programming tool......................................................16
4.3 Defining unused inputs/outputs ........................................................................................................................17
5. APFIFF09 –MONITORING VALUES....................................................................................................................... 18
5.1 Monitoring values ..............................................................................................................................................19
5.1.1 Monitoring values 2 .......................................................................................................................................20
5.1.2 FieldBus Monitoring values............................................................................................................................21
5.1.3 Master/Follower Monitoring values .............................................................................................................21
5.1.4 PI Control Monitoring values .........................................................................................................................22
5.1.5 Frequency Chain ............................................................................................................................................22
5.1.6 Torque Chain..................................................................................................................................................22
5.1.7 Active Limits...................................................................................................................................................22
5.1.8 Functional Safety Monitoring ........................................................................................................................23
5.1.9 Condition Based Monitoring ..........................................................................................................................23
5.2 Monitoring values description ...........................................................................................................................25
5.2.1 Monitoring values 2 .......................................................................................................................................28
5.2.2 FieldBus Monitoring values............................................................................................................................34
5.2.3 Master / Follower ..........................................................................................................................................39
5.2.4 PI Control monitoring ....................................................................................................................................43
5.2.5 Frequency Chain ............................................................................................................................................44
5.2.6 Torque Chain..................................................................................................................................................44
5.2.7 Active Limits...................................................................................................................................................44
5.2.8 Functional Safety Monitoring ........................................................................................................................46
5.2.9 Condition Based Monitoring ..........................................................................................................................52
5.2.10 Counters ....................................................................................................................................................55
6. APFIFF09 –PARAMETER LIST ............................................................................................................................... 57
6.1 Basic parameters................................................................................................................................................57
6.2 Reference Handling ............................................................................................................................................58
6.2.1 Basic Settings .................................................................................................................................................58
6.2.2 Constant Reference .......................................................................................................................................58
6.2.3 Power Reference............................................................................................................................................58
6.2.4 Torque Reference ..........................................................................................................................................59
6.2.5 Prohibit frequency parameters......................................................................................................................60
6.2.6 Motor Potentiometer ....................................................................................................................................60

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6.2.7 Adjust Reference............................................................................................................................................60
6.3 Ramp Control .....................................................................................................................................................61
6.3.1 Basic Settings .................................................................................................................................................61
6.3.2 Quick Stop......................................................................................................................................................61
6.3.3 Ramp Control Options ...................................................................................................................................61
6.4 Input Signals .......................................................................................................................................................62
6.4.1 Basic Settings .................................................................................................................................................62
6.4.2 Digital inputs ..................................................................................................................................................62
6.4.3 Analogue input 1............................................................................................................................................63
6.4.4 Analogue input 2............................................................................................................................................63
6.4.5 Analogue input 3............................................................................................................................................64
6.4.6 Analogue input 4............................................................................................................................................64
6.4.7 Options...........................................................................................................................................................65
6.5 Output Signals ....................................................................................................................................................66
6.5.1 Digital output signals .....................................................................................................................................66
6.5.2 Analogue output 1 .........................................................................................................................................66
6.5.3 Analogue output 2 .........................................................................................................................................67
6.5.4 Analogue output 3 .........................................................................................................................................68
6.5.5 Analogue output 4 .........................................................................................................................................68
6.5.6 Delayed digital output 1.................................................................................................................................68
6.5.7 Delayed digital output 2.................................................................................................................................69
6.5.8 Supervision Limits ..........................................................................................................................................69
6.5.9 Output Options ..............................................................................................................................................70
6.6 Limit Settings......................................................................................................................................................70
6.6.1 Current handling ............................................................................................................................................70
6.6.2 Power Handling..............................................................................................................................................71
6.6.3 Torque Handling ............................................................................................................................................72
6.6.4 Frequency Handling .......................................................................................................................................72
6.6.5 DC-Link Handling............................................................................................................................................73
6.6.6 Limit Settings Options ....................................................................................................................................73
6.7 Flux and DC Current handling.............................................................................................................................73
6.7.1 Flux and DC Current handling OL Settings .....................................................................................................73
6.7.2 Flux and DC Current handling CL Settings......................................................................................................74
6.8 Motor Control ....................................................................................................................................................75
6.8.1 Motor Control Basic Settings .........................................................................................................................75
6.8.2 Open Loop......................................................................................................................................................75
6.8.3 Closed Loop Control Settings .........................................................................................................................76
6.8.4 PMSM Control settings ..................................................................................................................................77
6.8.5 Stabilators ......................................................................................................................................................78
6.8.6 Tuning parameters.........................................................................................................................................78
6.8.7 Identification parameters ..............................................................................................................................79
6.8.8 Fine tuning parameters..................................................................................................................................80
6.9 Speed Control.....................................................................................................................................................80
6.9.1 Speed Control Basic settings..........................................................................................................................80
6.9.2 Speed Control OL Settings .............................................................................................................................80
6.9.3 Speed Control CL Settings ..............................................................................................................................80
6.10 Drive Control ......................................................................................................................................................81
6.11 Master Follower .................................................................................................................................................82
6.12 Protections .........................................................................................................................................................83
6.12.1 Common settings.......................................................................................................................................83
6.12.2 Temperature sensor protections...............................................................................................................83
6.12.3 Stall Protection ..........................................................................................................................................84
6.12.4 Speed error monitoring .............................................................................................................................84
6.12.5 Motor protection.......................................................................................................................................84
6.12.6 Living Zero monitoring...............................................................................................................................85
6.12.7 Underload protection ................................................................................................................................85
6.12.8 Earth Fault protection ...............................................................................................................................85

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6.12.9 Cooling protection .....................................................................................................................................85
6.12.10 Fieldbus protection....................................................................................................................................86
6.12.11 External Fault.............................................................................................................................................86
6.12.12 Encoder Fault.............................................................................................................................................86
6.12.13 Options ......................................................................................................................................................86
6.13 Fieldbus parameters...........................................................................................................................................86
6.14 ID Control Functions...........................................................................................................................................89
6.14.1 Value Control.............................................................................................................................................89
6.14.2 DIN ID Control 1.........................................................................................................................................89
6.14.3 DIN ID Control 2.........................................................................................................................................89
6.14.4 DIN ID Control 3.........................................................................................................................................89
6.14.5 ID Controlled Digital Output 1 ...................................................................................................................91
6.14.6 ID Controlled Digital Output 2 ...................................................................................................................91
6.14.7 Free DIN Delay ...........................................................................................................................................91
6.14.8 ID.Bit ID Control.........................................................................................................................................91
6.15 Brake Control .....................................................................................................................................................92
6.16 Auto Reset parameters ......................................................................................................................................93
6.17 PI Control Parameters ........................................................................................................................................94
6.18 Functional Safety................................................................................................................................................94
6.19 Condition Based Monitoring ..............................................................................................................................95
6.19.1 Baseline Settings........................................................................................................................................95
6.19.2 Stator Winding...........................................................................................................................................96
6.19.3 Vibration ....................................................................................................................................................98
6.19.4 Load ...........................................................................................................................................................99
6.20 Keypad control (Control keypad: Menu M3)....................................................................................................100
6.21 System menu (Control keypad: Menu M6) ......................................................................................................100
6.22 Expander boards (Control keypad: Menu M7).................................................................................................100
7. APFIFF09 –DESCRIPTION OF PARAMETERS ....................................................................................................... 101
7.1 Basic Parameters ..............................................................................................................................................101
7.2 Reference Handling ..........................................................................................................................................110
7.2.1 Basic Parameters..........................................................................................................................................111
7.2.2 Constant Reference .....................................................................................................................................114
7.2.3 Power Reference..........................................................................................................................................116
7.2.4 Torque Reference ........................................................................................................................................118
7.2.5 Prohibited frequencies.................................................................................................................................124
7.2.6 Motor potentiometer ..................................................................................................................................125
7.2.7 Adjust Reference..........................................................................................................................................127
7.3 Ramp control....................................................................................................................................................129
7.3.1 Quick Stop....................................................................................................................................................132
7.3.2 Ramp Options ..............................................................................................................................................133
7.4 Input signals .....................................................................................................................................................135
7.4.1 Basic Settings ...............................................................................................................................................135
7.4.2 Digital inputs ................................................................................................................................................137
7.4.3 Analogue Input 1 & 2 ...................................................................................................................................143
7.4.4 Analogue input 3 & 4 ...................................................................................................................................148
7.4.5 Inversion control..........................................................................................................................................151
7.5 Output signals ..................................................................................................................................................152
7.5.1 Digital output signals ...................................................................................................................................152
7.5.2 Analogue outputs 1 & 2 & 3 & 4 ..................................................................................................................158
7.5.3 Delayed Digital Output 1 & 2 .......................................................................................................................162
7.5.4 Supervision limits .........................................................................................................................................165
7.5.5 Output Options ............................................................................................................................................167
7.6 Limit settings ....................................................................................................................................................168
7.6.1 Current limit handling ..................................................................................................................................168
7.6.2 Power limit handling ....................................................................................................................................169
7.6.3 Torque limit handling...................................................................................................................................173

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7.6.4 Frequency limit handling .............................................................................................................................177
7.6.5 DC Link handling ..........................................................................................................................................178
7.6.6 Limit options ................................................................................................................................................181
7.7 DC current and magnetization handling ..........................................................................................................182
7.7.1 Open loop settings .......................................................................................................................................182
7.7.2 Closed loop settings .....................................................................................................................................186
7.8 Motor Control ..................................................................................................................................................188
7.8.1 U/f Settings ..................................................................................................................................................192
7.8.2 Close Loop Settings ......................................................................................................................................196
7.8.3 Permanent magnet synchronous motor settings ........................................................................................199
7.8.4 Stabilization settings ....................................................................................................................................206
7.8.5 Tuning settings ............................................................................................................................................209
7.8.6 Identification settings ..................................................................................................................................211
7.8.7 Fine Tuning parameters ...............................................................................................................................212
7.9 Speed Control settings .....................................................................................................................................213
7.10 Drive Control ....................................................................................................................................................219
7.11 Master Follower ...............................................................................................................................................222
7.11.1 Master Follower: Standard system.........................................................................................................222
7.11.2 Master Follower: DriveSynch system ......................................................................................................223
7.11.3 Master follower configuration ................................................................................................................226
7.12 Protections .......................................................................................................................................................231
7.12.1 General settings.......................................................................................................................................231
7.12.2 Temperature sensor protections.............................................................................................................233
7.12.3 Stall protection ........................................................................................................................................235
7.12.4 Speed Error..............................................................................................................................................237
7.12.5 Motor Protection.....................................................................................................................................238
7.12.6 Over Load Protection...............................................................................................................................241
7.12.7 4mA Protection........................................................................................................................................243
7.12.8 Under load protection .............................................................................................................................244
7.12.9 Earth Fault ...............................................................................................................................................246
7.12.10 Cooling protection ...................................................................................................................................246
7.12.11 Fieldbus communication .........................................................................................................................247
7.12.12 External Fault function ............................................................................................................................248
7.12.13 Encoder Fault function ............................................................................................................................249
7.13 Fieldbus settings...............................................................................................................................................251
7.13.1 General settings.......................................................................................................................................251
7.14 ID Functions......................................................................................................................................................255
7.14.1 Value Control...........................................................................................................................................255
7.14.2 DIN ID Control..........................................................................................................................................257
7.14.3 ID-controlled DO......................................................................................................................................258
7.14.4 Free DIN Delay .........................................................................................................................................259
7.14.5 ID.Bit ID Control.......................................................................................................................................259
7.15 Brake Control ...................................................................................................................................................260
7.15.1 Runaway load protection ........................................................................................................................263
7.15.2 Brake monitoring function ......................................................................................................................264
7.15.3 Closed Loop settings................................................................................................................................265
7.15.4 Roll Back Control for Closed Loop ...........................................................................................................266
7.15.5 Functions .................................................................................................................................................266
7.16 Auto Fault Reset ...............................................................................................................................................267
7.17 PI Control..........................................................................................................................................................270
7.18 Functional Safety..............................................................................................................................................272
7.19 Condition Based Monitoring ............................................................................................................................273
7.19.1 Baseline Settings......................................................................................................................................273
7.19.2 Stator Winding.........................................................................................................................................275
7.19.3 Vibration ..................................................................................................................................................275
7.19.4 Threshold Value.......................................................................................................................................276
7.19.5 Limits .......................................................................................................................................................277

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7.19.6 Counters ..................................................................................................................................................279
7.20 Keypad control parameters..............................................................................................................................280
8. Data Logger Trigger Word ................................................................................................................................. 281
9. Identification function for permanent magnet synchronous motor .................................................................. 282
9.1 Zero position identification with absolute encoder. ........................................................................................282
9.2 Start position with incremental encoder without Z-pulse input......................................................................282
9.3 Identification with incremental encoder with Z-pulse input............................................................................283
10. Status and control words in detail................................................................................................................. 284
10.1 Fieldbus ............................................................................................................................................................284
10.1.1 Combination 1, ProfiDrive Standard with Profibus option board ........................................................285
10.1.2 Combination 2, ByPass ProfiDrive; State Diagram................................................................................286
10.1.3 Combination 3, ByPass Basic ................................................................................................................293
11. Problem solving ............................................................................................................................................ 294
12. Fault codes.................................................................................................................................................... 295

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1. APFIFF09 MARINE APPLICATION - INTRODUCTION
Software APFIFF09, Marine application
Marine application has advanced power handling features, with main focus being in different
kind of propulsion systems. The application can be used also for winch control where the
smooth brake logic makes it possible to use a multi-motor winch system by just entering a
few additional parameter settings explained in this manual. Also settings for the permanent
magnet motors are covered in this manual.
1.1 General
This application is not kept backwards compatible. Please read the application change note
or chapter 2: Marine versions compatibility issues in this manual to see what needs to be
noted when updating the application. See also the updated parameter description in
VACON®NCDrive when commissioning.
Help is available in VACON®NCDrive through selecting “Variable Text” and pressing “F1”.
Below is an example from the Identification parameter help text from the VACON®NCDrive.

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1.2 Basic Features
The Marine application provides a wide range of parameters for controlling induction motors
and permanent magnet motors. It can be used for various kinds of different processes which
require wide flexibility of I/O signals and only simple PI control logic is needed.
The main focus has been how power reference, power limits and torque limits behave in
different situations. The application allows power and torque reference and reference ramp-
up rate adjustment to make the operation smooth for ship generators and mechanics.
Flexible ID control possibilities take the application suitability to different process to a new
level, allowing any input or actual value to be connected to any parameter with a scaling
factor.
Marine application is not considered to be a fast response application. Basic functionality is
handled in 20 ms time level. Most of the inputs and output functions are handled in 30 ms
time level, and analogue output singles are using pre filtered signals (Torque (1 second
linear filtering) , Power, etc.). Power limit functions are handled in 10 ms time level or faster.
Additional functions:
•Joystick input dead zone
•Different power limits by DI or from Fieldbus. Motoring and generating side.
•Master Follower function for steering propeller and double winding motors
•Different torque limits for motoring and generating side
•Cooling monitor input from heat exchange unit with selectable response.
•Brake monitoring input and actual current monitor for immediate brake close.
•Separate speed control tuning for different speeds and loads
•Inching function with two different references
•Possibility to connect FB Process data to any parameter and some monitoring
values
•Analogue input 3 and 4 can control any parameter by ID number.
•Support for four analogue output
•Support for two PT100 board
•Power limit ramp up rate adjustment
•Torque limit ramp up rate adjustment
•Automatic power reduction from DC Voltage
•Actual power follower function, power will increase only with allowed rate
•Condition Based Monitoring (license)

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1.3 Condition Based Monitoring
NXP offers Condition Based Monitoring to identify motor faults at an early stage. Stator
Winding, Vibration and Load Monitoring is supported in this application. The Condition
Based Monitoring is license protected. Users need to buy a license key from a Danfoss
supplier to make the Condition Based Monitoring effective.
1.3.1 Introduction to Condition-based Monitoring
Benefits of installing the condition-based monitoring firmware are as follows:
•Reduces unexpected downtime
•Optimizes drive or motor working conditions
•Eliminates unexpected halts in production
Condition-based monitoring enables to regularly check the condition and performance of the
machine when the drive is in service and detects mechanical, motor, or application failures in
advance. Corrective actions can be performed before the process or application is impacted.
Fault or warnings are triggered in the drive to notify customers or service technicians. Some
of the corrective actions include replacement of faulty motors or bearings and ensuring the
motor is running within optimal conditions.
Following are the monitoring capabilities introduced:
•Motor stator winding monitoring: During monitoring, inter-turn short circuit or unbalance
in the motor winding is detected in advance. Damages caused by motor stator winding
isolation occurs over a period of time. When more winding turns are impacted, the
overcurrent protection is activated due to extensive heating and stops the motor.
•Vibration monitoring: With the help of external sensors, the drive can monitor vibration
levels in a motor. Vibrations affect motor control and can lead to motor failure. During
monitoring, early detection of motor misalignment is detected and wear and tear of
mechanical parts are identified earlier.
N O T I C E
ISO10816 standard provides guidance for evaluating vibration severity for
machines operating within 10-200 Hz of frequency range. The standard shall be
complied with before commissioning of vibration monitoring function.
• Load envelope: Mechanical load of an application is monitored by comparing current load
curve with expected load curve based on data gathered during commissioning. During
monitoring, overload and under-load deviations which occur in applications are detected.

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Fault types
Fault severity
Electrc motor faults,
e.g. windings
Mech motor faults,
e.g. bearings
Vibration level (RMS)
monitoring
Mechanic fault e.g.
Shaft misalignment
Application specific
fault e.g. Clogged
pump
Sensitivity of detection methods (qualitative)
Load monitoring
Stator winding fault detection
To begin condition-based monitoring a baseline must be generated. During this activity, the
system captures motor stator winding speed points for each baseline. The user can define
the duration, minimum and maximum speed for baseline generation. During baseline
generation, 10 speed points are captured. The first and last speed point is captured based
on the defined minimum and maximum speed respectively.
When speed points are not captured properly, baseline generation fails, then a new baseline
has to be generated.
The baseline serves as a reference for threshold limits. Using parameters, the user can
select the type of baseline measurement.
•Baseline Run: The drive controls the motor speed and monitors required values to derive
a baseline. The drive creates a speed profile for baseline measurement. The drive interrupts
the application during baseline run to operate on the speed profile created for baseline
measurement. The duration for baseline calculation can be specified. Baseline
measurements can copy to other drive or return to same drive after factory reset.
• Manual Run: “Manual” means that the measurement points can be directly configured
manually by the user through modified parameters. Manual run can be made before or after
baseline run.

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1.3.2 Condition-based monitoring stages
Different stages of condition-based monitoring are as shown
Threshold
Calculation
Baseline
Computation Monitoring
• Manual
• Baseline Run
• Warnings &
Alarm/Fault
Baseline Computation: During the initial stage, baselines for different types of condition-
based monitoring are computed, based on the type of baseline mode selected by the user.
Threshold Calculation: Once the baseline is computed, the thresholds for warnings (stage
1 and stage 2) and alarm/fault are computed based on the warning or alarm/fault mode. The
threshold and mode are set via parameters.
Monitoring: After the thresholds are calculated, condition-based monitoring begins.
Alarm/fault and warnings are triggered during deviations to notify customers.

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1.4 Acronyms
AC
=
Altenating Current
AI
=
Analogue Input
AIO
=
All-In-One Applications
AM
=
Asynchronous Motor
ASIC
=
Application Specific Integrated Circuit
CL
=
Closed Loop
DC
=
Direct Current
DI
=
Digital Input
DO
=
Digital Output
DS
=
DriveSynch
FB
=
Field Bus
FFT
=
Function To Terminal
FW
=
Firmware
FWP
=
Field Weakening Point
FWPV
=
Field Weakening Point Voltage
GE
=
Greater or Egual
HW
=
Hardware
I/f
=
Current / Frequency
Id
=
Magnetization Current
IGBT
=
Insulated Gate Bipolar Transistor
INV
=
Inversion
Iq
=
Torque Producing Current
LT
=
Less Than
MF
=
Master-Follower
OL
=
Open Loop
PID
=
Proportional Integral Derivative
PM
=
Permanent Magnet
PMSM
=
Permanent Magnet Synchronous Motor
PU
=
Per Unit
RO
=
Relay Output
RS
=
Reset Set
SB
=
System Bus
Sep.Ex SM
=
Separatelly Excitated Synchronous Motor
SM
=
Synchronous Machine
SPC
=
Speed Control
SQS
=
Sfe Quick Stop
SR
=
Set Reset
SRM
=
Synchronous Reluctance Motor
SS1
=
Safe Stop 1
STO
=
Safe Torque Off
SW
=
Software
TC
=
Torque Control
TC
=
Time Constant
TTF
=
Terminal To Function
U/f
=
Voltage / Frequency
UV
=
Under Voltage

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2. APFIFF09 VERSIONS COMPATIBILITY ISSUES
Latest released and previous versions from this link
V120
- Temperature measurement board 2 has own response parameter.
V122
- Speed error monitoring status bits are moved from Fault Word 2 to Fault Word 10 B0
and from Warning Word 1 to Warning Word 10 B0
V128
- In earlier version, when operating in Ramp Follower mode, the follower brake control
closed the brake after the master drive was in stop state. Now brake is closed in this
mode at the same time as the master drive is closing the brake.
V215
- Stop Torque Release Time ID changed from 1848 to 1858
Note 1: When updating application, it is not recommended to use VACON®NCDrive
parameter download function. Instead, upload the parameters from the unit and make
comparison to the old parameter file. Application is constantly developed, this includes
changing parameter default values. If parameters are directly downloaded to drive, the
improved default values will be lost.

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3. CONTROL I/O
NXOPTA1
Terminal
Signal
Description
1
+10Vref
Reference voltage output
Voltage for potentiometer, etc.
2
AI1+
Analogue input 1.
Range 0-10V, Ri= 200k
Range 0-20 mA Ri= 250
Analogue input 1 frequency reference.
Input range selected by jumpers.
Default range: Voltage 0 –10 V
3
AI1-
I/O Ground
Ground for reference and controls
4
AI2+
Analogue input 2.
Range 0-10V, Ri= 200k
Range 0-20 mA Ri= 250
Analogue input 2 frequency reference
Input range selected by jumpers.
Default range: Current 0 –20 mA
5
AI2-
6
+24V
Control voltage output
Voltage for switches, etc. max 0.1 A
7
GND
I/O ground
Ground for reference and controls
8
DIN1
Start forward
Programmable G2.2.7
Contact closed = start forward
Programmable start logic P2.2.1
9
DIN2
Start reverse
Programmable G2.2.7
Contact closed = start reverse
Programmable logic P2.2.1
10
DIN3
Fault reset
Programmable G2.2.7
Contact open = no fault
Contact closed = fault
11
CMA
Common for DIN 1—DIN 3
Connect to GND or +24V
12
+24V
Control voltage output
Voltage for switches (see #6)
13
GND
I/O ground
Ground for reference and controls
14
DIN4
Programmable G2.2.7
No function defined at default
15
DIN5
Programmable G2.2.7
No function defined at default
16
DIN6
Programmable G2.2.7
No function defined at default
17
CMB
Common for DIN4—DIN6
Connect to GND or +24V
18
AOA1+
Analogue output 1
Programmable P2.3.1.2
Output range selected by jumpers.
Range 0—20 mA. RL, max. 500
Range 0—10 V. RL> 1k
19
AOA1-
20
DOA1
Digital output
Programmable
Open collector, I50mA, U48 VDC
NXOPTA2
21
RO1
Relay output 1
Programmable G2.3.3
Switching capacity
24 VCD / 8 A
250 VAC / 8 A
125 VDC / 0.4 A
22
RO1
23
RO1
24
RO2
Relay output 2
Programmable G2.3.3
Programmable
No function defined at default
25
RO2
26
RO2
Table 3-1. Marine application default I/O configuration and
connection example.
Note: See User Manual, chapter Control Connections, for hardware specification and
configuration.
Note: See jumper selections below.
More information in VACON®NX
User Manual.
Jumper block X3 :
CMA and CMB grounding
CMB co nnected to GN D
CMA co nne cte d to G N D
CMB iso la ted fro m G N D
CMA iso lated fro m GND
CMB and CMA
internally co nnected to gether,
iso la ted fro m G N D
= Facto ry default
220
VAC
Reference potentiometer,
1…10 k
mA

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4. “TERMINAL TO FUNCTION” (TTF) PROGRAMMING PRINCIPLE
The programming principle of the input and output signals in the Multipurpose Control
Application NXP as well as in the Pump and Fan Control Application (and partly in the
other applications) is different compared to the conventional method used in other VACON®
NX applications.
In the conventional programming method, Function to Terminal Programming Method (FTT),
you have a fixed input or output that you define a certain function for. The applications
mentioned above, however, use the Terminal to Function Programming method (TTF) in
which the programming process is carried out the other way round: Functions appear as
parameters which the operator defines a certain input/output for. See Warning on page 16.
4.1 Defining an input/output for a certain function on keypad
Connecting a certain input or output with a certain function (parameter) is done by giving the
parameter an appropriate value. The value is formed of the Board slot on the VACON®NX
control board (see VACON®NX User Manual) and the respective signal number, see below.
Function name
Slot Terminal number
Terminal type
Example: You want to connect the digital output function Reference fault/warning
(parameter 2.3.3.7) to the digital output DO1 on the basic board NXOPTA1 (see VACON®
NX User Manual).
First find the parameter 2.3.3.7 on the keypad. Press the Menu button right once to enter the
edit mode. On the value line, you will see the terminal type on the left (DigIN, DigOUT,
An.IN, An.OUT) and on the right, the present input/output the function is connected to (B.3,
A.2 etc.), or if not connected, a value (0.#).
When the value is blinking, hold down the Browser button up or down to find the desired
board slot and signal number. The program will scroll the board slots starting from 0 and
proceeding from Ato Eand the I/O selection from 1to 10.
Once you have set the desired value, press the Enter button once to confirm the change.
READY
I/O term
DigOUT:B.1
AI Ref Faul/Warn
READY
I/O term
DigOUT:0.0
READY
I/Oterm
DigOUT:0.0
READY
I/O term
DigOUT:B.1
enter
AI Ref Faul/Warn AI Ref Faul/Warn AI Ref Faul/Warn

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4.2 Defining a terminal for a certain function with NCDrive programming tool
If you use the VACON® NCDrive Programming Tool for parametrizing you will have to
establish the connection between the function and input/output in the same way as with the
control panel. Just pick the address code from the drop-down menu in the Value column
(see the Figure below).
Figure 4-1. Screenshot of NCDrive programming tool; Entering the address code
Be ABSOLUTELY sure not to connect two functions to one and
same output in order to avoid function overruns and to ensure
flawless operation.
!
WARNING
Note: The inputs, unlike the outputs, cannot be changed in RUN state.

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4.3 Defining unused inputs/outputs
All unused inputs and outputs must be given the board slot value 0and the value 1also for
the terminal number. The value 0.1 is also the default value for most of the functions.
However, if you want to use the values of a digital input signal for, for example, testing
purposes only, you can set the board slot value to 0and the terminal number to any number
between 2…10 to place the input to a TRUE state. In other words, the value 1 corresponds
to 'open contact' and values 2 to 10 to 'closed contact'.
In case of analogue inputs, giving the value 1 for the terminal number corresponds to 0%
signal level, value 2corresponds to 20%, value 3to 30% and so on. Giving value 10 for the
terminal number corresponds to 100% signal level.

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5. APFIFF09 –MONITORING VALUES
On the next pages you will find the lists of parameters within the respective parameter
groups. The parameter descriptions are given on pages 101 to 265. Parameter description
includes more than is available in this application see parameter list what is available.
Column explanations:
Code = Location indication on the keypad; Shows the operator the present
parameter number
Parameter = Name of parameter
Min = Minimum value of parameter
Max = Maximum value of parameter
Unit = Unit of parameter value; Given if available
Default = Value preset by factory
Cust = Customer’s own setting
ID = ID number of the parameter
_____ = On parameter code: Parameter value can only be changed after the FC
has been stopped.
_____ = Apply the Terminal to Function method (TTF) to these parameters (see
chapter 4)
_____ = Monitoring value is possible to control from fieldbus by ID number
The manual presents signals that are not normally visible for monitoring. i.e. is not a
parameter or standard monitoring signal. These signals are presented with [Letter]. e.g.
[FW]MotorRegulatorStatus
[V] Normal monitoring signal
[P] Normal parameter in application.
[FW] Firmware signal, Can be monitored with VACON® NCDrive when signal type is
selected Firmware
[A] Application signal, can be monitored with VACON®NCDrive when signal type is
selected Application.
[R] Reference type parameter on keypad.
[F] Function. Signal is received as a output of function.
[DI]Digital input signal.

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5.1 Monitoring values
The monitoring values are the actual values of parameters and signals as well as statuses
and measurements.
Note for DriveSynch Systems:
In a DriveSynch system, only Master drive monitoring signals are reliable.
Only directly measured values are reliable in follower units. Even the Output Frequency of
DriveSynch follower is not directly observed and thus may not show actual output frequency
that is controlled by DriveSynch Master Drive.
Code
Parameter
Unit
Form.
ID
Description
V1.1
Output frequency
Hz
#,##
1
Output frequency to motor
V1.2
Frequency reference
Hz
#,##
25
Frequency reference to motor control
V1.3
Motor speed
rpm
#
2
Motor speed in rpm
V1.4
Motor current
A
Varies
3
1 s linear filtering
V1.5
Motor torque
%
#,#
4
In % of Motor nominal torque
V1.6
Motor Power
%
#,#
5
V1.7
Motor voltage
V
#,#
6
Calculated motor voltage
V1.8
DC link voltage
V
#
7
Measured DC voltage, filtered.
V1.9
Unit temperature
C
#
8
Heatsink temperature
V1.10
Motor temperature
%
#
9
Calculated motor temperature, trip 105%
V1.11
Analogue input 1
%
#,##
13
AI1, unfiltered.
V1.12
Analogue input 2
%
#,##
14
AI2, unfiltered.
V1.13
Analogue input 3
%
#,##
27
AI3, unfiltered.
V1.14
Analogue input 4
%
#,##
28
AI4, unfiltered.
V1.15
Analogue Out 1
%
#,##
26
AO1
V1.16
Analogue Out 2
%
#,##
31
AO2
V1.17
Analogue Out 3
%
#,##
32
AO3
V1.18
Analogue Out 4
%
#,##
1526
V1.19
DIN1, DIN2, DIN3
#
15
Digital input statuses
V1.20
DIN4, DIN5, DIN6
#
16
Digital input statuses
V1.21
Power Reference
%
#,#
1700
Used power reference
V1.22
PT-100 Temperature
Cº
#,#
42
Highest temperature of OPTB8 board. 4 s
filtering.
G1.23
Multimonitoring items
Displays three selectable monitoring
values
Table 5-1. Monitoring values