Vacon 100 INDUSTRIAL User manual

vacon 100 industrial
vacon 100 flow
ac drives
installation manual
enclosed drives
®
®

PREFACE
DOCUMENT DETAILS
Document ID: DPD01666D
Date: 11.11.2016
ABOUT THIS MANUAL
This manual is copyright of Vacon Ltd. All Rights Reserved. The manual is subject to change
without prior notice. The original language of these instructions is English.
ABOUT THE PRODUCT
This manual describes the VACON®100 Enclosed Drive. The power range of the drive is
between 75-800 kW, and its voltage range is 380-500 V or 525-690 V. The drive comes
installed in a cabinet, and is available in 4 different enclosure sizes: MR8, MR9, MR10 and
MR12. The drive can include 1 or more cabinets.
The drive is available in 2 regional versions: IEC (qualified to the IEC criteria) or NAM
(qualified to the UL criteria).
Fig. 1: An example of the VACON®100 Enclosed Drive
PREFACE VACON · 3
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VACON · 4
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TABLE OF CONTENTS
Preface
Document details 3
About this manual 3
About the product 3
1 Approvals 7
2 Safety 9
2.1 The safety symbols used in the manual and the drive 9
2.2 Warning 9
2.3 Caution 10
2.4 Grounding and earth fault protection 11
2.5 Using an RCD or an RCM device 12
3 Receiving the delivery 14
3.1 Package label 14
3.2 Type designation code 15
3.3 The contents of the delivery 15
3.4 Storage 15
3.5 Removing the packaging and lifting the AC drive 16
3.5.1 Weight of the AC drive 16
3.5.2 Lifting the AC drive 16
3.6 "Product modified" label 18
3.7 Disposal 19
4 Mounting 20
4.1 Dimensions of the cabinet, IEC 20
4.2 Dimensions of the cabinet with additional cabinet sections, IEC 22
4.3 Dimensions of the cabinet, NAM 27
4.4 Dimensions of the cabinet, with additional cabinet sections, NAM 30
4.5 The options 35
4.6 Installation of the cabinet 43
4.7 Cooling and free space around the AC drive 44
4.8 The optional back channel cooling 46
4.8.1 Using the back channel for cooling 46
5 Power cabling 49
5.1 Cable dimensioning and selection 49
5.1.1 Main circuit diagrams of the cabinet 49
5.1.2 Cable and fuse sizes, IEC 51
5.1.3 Cable and fuse sizes, NAM 58
5.2 Brake resistor cables 64
5.3 Preparing for the cable installation 66
5.4 Cable installation in MR8-MR12 67
5.4.1 Installing the cables 70
TABLE OF CONTENTS VACON · 5
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6 Control compartment 76
6.1 The control compartment of the enclosed drive 76
6.2 Fieldbus connection 80
6.2.1 Using fieldbus through an Ethernet cable 80
6.2.2 Using fieldbus through an RS485 cable 81
7 Commissioning and additional instructions 85
7.1 Commissioning safety 85
7.2 Operation of the motor 86
7.2.1 Checks before starting the motor 86
7.3 Measuring the cable and motor insulation 86
7.4 Installation in a marine environment 86
7.5 Installation in a corner-grounded network 87
7.6 Installation in an IT system 87
7.6.1 The EMC jumper in MR8 87
7.6.2 The EMC jumper in MR9 88
7.6.3 The EMC jumper in MR10 and MR12 90
7.7 Maintenance 91
7.7.1 Maintenance intervals 91
7.7.2 Replacing the air filters of the AC drive 92
7.7.3 Replacing the fans of the AC drive 93
7.7.4 Replacing the power unit of the AC drive 99
7.7.5 Downloading the software 108
8 Technical data, VACON®100 INDUSTRIAL 112
8.1 AC drive power ratings 112
8.1.1 Mains voltage 380-500 V 112
8.1.2 Mains voltage 525-690 V 113
8.1.3 Brake resistor ratings 113
8.2 VACON®100 INDUSTRIAL - technical data 117
9 Technical data, VACON®100 FLOW 122
9.1 AC drive power ratings 122
9.1.1 Mains voltage 380-500 V 122
9.1.2 Mains voltage 525-690 V 123
9.2 VACON®100 FLOW - technical data 124
10 Technical data on control connections 129
10.1 Technical data on control connections 129
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1 APPROVALS
Here are the approvals that have been granted to this VACON®product.
1.EC Declaration of conformity
•Find the EC Declaration of Conformity on the next page.
2.UL approval *
•cULus approval file number E171278.
* The UL approval is valid for input voltage up to 600 V.
APPROVALS VACON · 7
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Antti Vuola
Head of Standard Drives
Timo Kasi
VP, Design Center Finland and Italy
Danfoss A/S
DK-6430 Nordborg
Denmark
CVR nr.: 20 16 57 15
Telephone: [phone]
Fax: [phone]
15-04-2016 15-04-2016
Date Issued by Date Approved by
Signature
Name
Title
Signature
Name
Title
Danfoss only vouches for the correctness of the English version of this declaration. In the event of the declaration being translated
into any other language, the translator concerned shall be liable for the correctness of the translation.
EU DECLARATION OF CONFORMITY
Danfoss A/S
Vacon Ltd
declares under our sole responsibility that the
Product(s) VACON® 100 AC drive
Type(s) Wall-Mounted Drives:
VACON® 0100 3L 0003 2...0310 2
VACON® 0100 3L 0003 4...0310 4
VACON® 0100 3L 0003 5...0310 5
VACON® 0100 3L 0004 6...0208 6
VACON® 0100 3L 0007 7...0208 7
Covered by this declaration is in conformity with the following directive(s), standard(s) or other normative document(s),
provided that the product is used in accordance with our instructions.
Safety: EN 61800-5-1: 2007
EN 60204-1: 2006+A1:2009 (as relevant)
EMC: EN 61800-3: 2004 + A1: 2012
and conforms to the relevant safety provisions of Low Voltage Directive 2006/95/EC (until April 19th, 2016), 2014/35/EU
(from April 20th, 2016) and EMC Directive 2004/108/EC (until April 19th, 2016), 2014/30/EU (from April 20th, 2016).
The year the CE marking was affixed: 2009
IP00 Drives:
VACON® 0100 3L 0140 2...0310 2
VACON® 0100 3L 0140 5...1180 5
VACON® 0100 3L 0080 6...0820 6
VACON® 0100 3L 0080 7...0820 7
Enclosed Drives:
VACON® 0100 3L 0140 5...1180 5
VACON® 0100 3L 0080 7...0820 7
VACON · 8 APPROVALS
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2 SAFETY
2.1 THE SAFETY SYMBOLS USED IN THE MANUAL AND THE DRIVE
This manual contains warnings and cautions, which are identified with safety symbols. The
warnings and cautions give important information on how to prevent injury and damage to
the equipment or your system.
Read the warnings and cautions carefully and obey their instructions.
Table 1: The safety symbols
The safety symbol The safety word Description
WARNING! If you do not obey the instructions, injury or
death is possible.
CAUTION! If you do not obey the instructions, damage to
the equipment is possible.
HOT SURFACE! If you do not obey the instructions, burns are
possible.
READ THE MANUAL! You must read the man-
ual.
WAIT 5 MINUTES! You must wait 5 minutes.
2.2 WARNING
WARNING!
Do not touch the components of the power unit when the drive is connected to
mains. The components are live when the drive is connected to mains. A contact
with this voltage is very dangerous.
SAFETY VACON · 9
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WARNING!
Do not touch the motor cable terminals U, V, W, the brake resistor terminals or the
DC terminals when the drive is connected to mains. These terminals are live when
the drive is connected to mains, also when the motor does not operate.
WARNING!
Do not touch the control terminals. They can have a dangerous voltage also when
the drive is disconnected from mains.
WARNING!
Before you do electrical work on the drive, disconnect the drive from the mains and
make sure that the motor has stopped. Lock out and tag out the power source to
the drive. Make sure that no external source generates unintended voltage during
work. Note that also the load side of the drive can generate voltage.
Wait 5 minutes before you open the cabinet door or the cover of the AC drive. Use a
measuring device to make sure that there is no voltage. The terminal connections
and the components of the drive can be live 5 minutes after it is disconnected from
the mains and the motor has stopped.
WARNING!
Before you connect the drive to mains, make sure that the front cover and the cable
cover of the drive are closed. The connections of the AC drive are live when the
drive is connected to mains.
WARNING!
Disconnect the motor from the drive if an accidental start can be dangerous. When
there is a power-up, a power break or a fault reset, the motor starts immediately if
the start signal is active, unless the pulse control for Start/Stop logic is selected. If
the parameters, the applications or the software change, the I/O functions
(including the start inputs) can change.
WARNING!
Wear protective gloves when you do mounting, cabling or maintenance operations.
There can be sharp edges in the AC drive that can cause cuts.
2.3 CAUTION
CAUTION!
Do not move the AC drive. Use a fixed installation to prevent damage to the drive.
CAUTION!
Do not make measurements when the AC drive is connected to mains. It can cause
damage to the drive.
VACON · 10 SAFETY
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