Valor Portrait Cast Arch Fronts 539 Series User manual

1
4001125-17
(539AFBv2, 539AFPv2, 549AFBv2, 549AFPv2, 550CPAv2)
©2020, Miles Industries Ltd.
Overview
The 539 and 550 Cast Arch Fronts are supplied with all
the parts necessary for zero clearance installation of
the 530IN/IP appliances into combustible type framing
without need for additional zero clearance parts.
The 539 and 550 Cast Arch Fronts may be used for insert
applications by discarding the unnessary zero clearance
components.
The 549 Cast Arch Fronts are supplied for insert
applications only and do not include components for
zero clearance applications.
Note : There are two versions of the 530 heater:
• 530IN/IP, for zero clearance applications;
• 530INI/IPI, for insert applications ONLY.
The zero clearance version 530IN/IP may also
be installed in insert applications by using a vent
adapter.
The insert version 530INI/IPI however, may not
be used for zero clearance applications.
Note: This kit must be
installed or serviced by a
qualified installer, service
agency or gas supplier.
These instructions are to be
used in conjunction with the
main installation instructions
for the above listed heater
model.
Cast Arch Fronts 539, 549 & 550 Series
Approved for use with Valor heater models 530 and 530 insert ONLY
HOT GLASS WILL
CAUSE BURNS.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
DANGER
!
A barrier designed to reduce the risk of burns from the hot
viewing glass is provided with this appliance and must be
installed for the protection of children and other at-risk
individuals.
INSTALLER: Leave this
manual with the appliance.
CONSUMER: Retain this
manual for future reference.
INSTALLATION MANUAL
Portrait

2
Top Bae
Top
Air Deector
Model 530 Heater
(sold separately)
Inner Cast Arch
Hearth Fender
Barrier Screen
Side Mounting Brackets (2)
Outer Cast Arch
549AFB/Pv2 Windsor Arch Front
(without plate) - Insert only
1 Outer cast iron arch
1 Inner cast iron arch fitted with a Barrier
screen
1 Hearth fender, cast iron
2 Side mounting brackets, sheet metal
1 Top baffle, sheet metal
1 Top air deflector, sheet metal
1 Pack of screws
(Note: The 549 version of
the Windsor Arch Front
[without plate] does not
come with zero clearance
items and is intended for
insert applications only).
549APB Arched Plate
(insert only)
(optional, sold separately)
549 Windsor Arch Front
shown with
549APB Arched Plate
Insulation Blanket
(2 layers)
Top Bae
Top
Air Deector
Outer Cast Plate
Barrier Screen Hearth Fender
Inner Cast Arch
Model 530 Heater
(sold separately)
Side Mounting Brackets (2)
Spacers (2)
Stand-o Spacers (2)
(LH & RH)
549APB Arched plate
549APB Arched Plate Black - insert only
- optional
Kit Contents
539AFB/Pv2 Windsor Arch &
550CPAv2 Classic Arch (with plate) -
ZC or Insert
1 Outer cast iron arch (w/plate)
1 Barrier screen
1 Inner cast iron arch
1 Hearth fender, cast iron
2 Side mounting brackets, sheet metal
2 Spacers, sheet metal
1 Top baffle, sheet metal
1 Top air deflector, sheet metal
2 Stand-off spacers,
sheet metal (supplied flat)
2 Insulation Pads
1 Pack of screws

3
Casting Tolerances
Due to the nature of cast iron, dimensional consistency
may vary from one unit to the next and some variation
in surface finish and flatness is to be expected. We have
done our best to control and make allowance for this;
however some variation is inevitable.
Hearth Requirements
All installations will require a hearth or floor, flush with
the bottom of the heater, to support the weight of the
cast iron plate and to ensure the removable hearth
fender rests at the proper height.
Anon-combustible hearth is not required in front of this
appliance.
Floor Requirements
The 530 heater is approved for installation directly
on any combustible material other than soft flooring
material such as carpet or vinyl.
ZERO CLEARANCE APPLICATIONS WITH 530IN/IP ONLY
(539AFBv2, 539AFPv2 and 550CPAv2 only)
Min. 36” to
combustible
materials
4-1/2”
11-1/8”
4”
‘Y’
‘X’
26”
6-5/8”
dia.
Top
Outlet
Top
Outlet Max 8” deep mantle leg
at edge of protruding arch
Outer
Cast Plate
ZC Stand-os
20”
4”
1”
13-1/8”
39”
38”
Wall
21-5/8”
25-1/4”
37”
11-1/8”
13-1/8”
Fixing Points (4)
Mantel
31”
34”
This shaded area of
the cast plate
(outside of arch)
may be covered with
max 3/4” thick
combustible material
such as wood
Dimensions & Clearances — 539 and 550 Arch fronts (539 Windsor Arch shown here)
Mantel Requirements
The Arch Fronts series is designed to install with
combustible mantels provided clearances are
maintained as indicated in the Dimensions and
Clearances, and Framing diagrams below and on the
following pages. The 539 and the 550 back plate may
also be installed without a mantel provided listed
clearances are maintained. Be aware that although
safe, some combustible materials and finishes at the
listed clearances may, over time, discolor, warp, or show
cracks. Care should be taken when choosing materials—
consult your fireplace dealer.
Mantel Clearances
‘X’ ‘Y’
1” - 6” 34”
7” - 8” 36”
9” - 12” 38”
12” + 38” + 1” for every
inch beyond 12”
Note: The 549 Windsor Arch front is intended for insert
applications only and does not include the stand-
offs and insulation pads required for zero clearance
applications. See section Insert Applications.

4
Framing
• The framing dimensions for installation of the 530
heater with the models 539 or 550 Arch Fronts are
shown in the Framing Diagram.
• A non-combustible hearth is not necessary in front of
the 530 heater.
• The 530 is approved for installation directly on
any combustible material other than soft flooring
material such as carpet or vinyl.
• Any framing construction must be clear of the
standoffs—see Dimensions & Clearances and
Framing Diagram.
• A hearth, flush with the bottom of the heater, will be
required to support the removable hearth fender.
38” center-center
stud spacing
Recommended for fastening
cast plate to wall
26-1/4”
13-1/8”
37”
Minimum depth.
Some venting
congurations may
require more
Framing Diagram

5
Installation (ZC)
1. Fit Top Baffle under the top panel of the appliance
case. Secure with 2 thread forming screws. Fit the
top air deflector to the top baffle as shown using
the 2 screws provided.
2. 539 and 550. Mount Stand-off Spacers. The stand-
off spacers are supplied flat and are left and right
handed.
a. Remove the 2 screws near each of the rear top
corners of the appliance and the 2 screws near
the rear top of each side.
b. Bend the spacers as shown.
c. Screw the spacers to the rear of the appliance
using the screws just removed.
d. Bend the side wings of the spacers to align the 2
holes in each spacer with those in the appliance
sides.
e. Secure the spacers using the screws just
removed.
3. 539 and 550. Fit Side Spacers to Side
Mounting Brackets as shown. Secure
the spacers to side mounting brackets
the screws provided—2 screws per
side.
4. Locate Side Mounting Brackets as
shown and line up the mounting holes
in the side of the heater body. Secure
the side brackets to the heater using
the screws provided—2 per side.
5. 539 and 550. Locate Top Insulation Pad. For top
vent outlet appliances, cut out a circle at the center
of the insulation layers for the vent collar. Place
both the insulation layers on top of the appliance
case inboard of the stand-off spacers.
WARNING
Failure to install the stand-off spacers
may result in a fire hazard.
WARNING
Failure to install the the insulation layer
may result in a fire hazard and voids
warranty.

6
8. With the 550 Arch front, the hearth fender hooks
into place on the inner cast arch.
9. Install the barrier screen by snapping the barrier
screen’s top part to the inner arch. Then slide the
screen up slightly under the hood, snap the bottom
of the barrier to the inner arch and slide the screen
back down so it rests on the cast fender’s upper
edge.
6. Secure the Outer Cast Plate to the appliance with
self-tapping screws provided as shown. Tighten the
screws enough to ensure a tight fit between casting
and sheet metal parts.
(It may be necessary to re-drill 1/8” pilot holes for
the self-tapping screws due to misalignment caused
by shifting tolerances with the cast iron arch.)
Note: The weight of the cast plate must not be
carried by the connection to the heater. It must
sit on a hearth or be securely screwed to the
wall.
7. Hang the Inner Cast Arch. Insert the mounting
hooks into the notches in the outer cast plate
as shown. The fit or gap between the inner cast
arch and the outer cast plate may be tightened by
bending the mounting hooks slightly inwards.
Do not bend the hooks too far or the inner arch
will be difficult to remove!
If this happens, a screwdriver inserted through the
gap between the back of the inner arch and the
heater should be able to pry the hook away from
the backing plate. Do not hit the hooks with a
hammer as this may break the welds holding
them.
Slide the hearth fender up to the front of the
casting.
Note: It is important that the hearth in front of
heater be flush with the bottom of the heater;
otherwise the hearth fender will not rest at the
proper height.
3 screws
into
top bae
top bae
4 screws into
mounting
side brackets
mounting
side brackets

7
31”
34”
38-9/16” (980 mm)
3-11/16”
(94 mm)
38” (965 mm)
39”
38”
Fixing Points (4)
34”
Dimensions & Clearances
INSERT APPLICATIONS WITH 530IN/IP OR 530INI/IPI INSERT ENGINES
(539AFBv2, 539AFPv2, 549AFBv2, 549AFPv2, 550CPAv2)
549 Arches 549 Arches with 549 Arched Plate
539 and 550 Arches
Casting Tolerances
Due to the nature of cast iron, dimensional consistency
may vary from one unit to the next and some variation
in surface finish and flatness is to be expected. We have
done our best to control and make allowance for this;
however some variation is inevitable.

8
NOT REQUIRED when installing
539 or 550 Arched Cast Front as
an insert application
2 Spacers
1 ZC Stand-off LH
1 ZC Stand-off RH
1 Insulation Layer
7/8”
25-1/4”
‘X’
‘Y’
20”
539, 550: 10-3/4”
549: 11-1/2”
530 engine with
556CLA co-linear adaptor
530 insert engine with
standard co-linear vent
530 insert engine with
530CVA co-axial vent adapter
19-1/4”
3/8”
3/4”
6”
3/4”
1”
3/4”
2 x 3”dia.
colinear
vent
2 x 3”dia. colinear
adaptor top or rear
4-3/4”x 3”dia.
co-axial adaptor
Outer cast
plate
Max 8”deep
mantle leg
at edge of
protruding arch
Do not put
furniture or
objects
within 36”
of front of
appliance
6-1/4”
Insert dimensions for 3 engine configurations
These dimensions are for non-combustible installations and apply to all Arched Cast
Fronts 539, 549 and 550 (539 Windsor Arch shown here)
Note: Most recessed 530
insert applications will also
require a 556CLA Co-linear
Adapter.
Mantel Clearances
‘X’ ‘Y’
1” - 6” 34”
7” - 8” 36”
9” - 12” 38”
12” + 38” + 1” for every
inch beyond 12”

9
Installation on insert
1. Fit Top Baffle under the top panel of the appliance
case. Secure with 2 thread forming screws. Fit the
top air deflector to the top baffle as shown using
the 2 screws provided.
2. Locate Side Mounting Brackets as shown and
line up the mounting holes in the side of the heater
body. Secure the side brackets to the heater using
the screws provided—2 per side.
3. Secure the Outer Cast Plate to the appliance with
self-tapping screws provided as shown. Tighten the
screws enough to ensure a tight fit between casting
and sheet metal parts.
(It may be necessary to re-drill 1/8” pilot holes for
the self-tapping screws due to misalignment caused
by shifting tolerances with the cast iron arch.)
Note: The weight of the cast plate must not be
carried by the connection to the heater. It must
sit on a hearth or be securely screwed to the
wall.
4. Hang the Inner Cast Arch. Insert the mounting
hooks into the notches in the outer cast plate
as shown. The fit or gap between the inner cast
arch and the outer cast plate may be tightened by
bending the mounting hooks slightly inwards.
Do not bend the hooks too far or the inner arch
will be difficult to remove!
If this happens, a screwdriver inserted through the
gap between the back of the inner arch and the
heater should be able to pry the hook away from
the backing plate. Do not hit the hooks with a
hammer as this may break the welds holding
them.
Slide the hearth fender up to the front of the
casting.
Note: It is important that the hearth in front of
heater be flush with the bottom of the heater;
otherwise the hearth fender will not rest at the
proper height.
3 screws
into
top bae
top bae
4 screws into
mounting
side brackets
mounting
side brackets

10
5. With the 550 Arch front, the hearth fender hooks
into place on the inner cast arch.
6. Install the barrier screen by snapping the barrier
screen’s top part to the inner arch. Then slide the
screen up slightly under the hood, snap the bottom
of the barrier to the inner arch and slide the screen
back down so it rests on the cast fender’s upper
edge.
Cleaning
To clean the barrier screen and the matte black cast iron
surfaces use a soft brush. To clean the polished cast iron
surfaces use mild soap and water.
If the barrier becomes damaged, the barrier must
be replaced with the manufacturer’s barrier for this
appliance.
To clean the fireplace glass window, refer to the
owner’s manual supplied with the appliance.
Removing the front unit
1. Remove the barrier screen by pushing it up and
pulling out the bottom then the top.
2. Pull away the hearth fender at the bottom.
3. Unhook the inner cast arch as shown.
Always securely replace the window, the front and the
barrier screen before lighting.
WARNING
DO NOT TOUCH THE BARRIER SCREEN,
CAST FRONT OR GLASS WHILE THEY ARE
HOT! Let the fireplace cool first before
performing any maintenance.
WARNING
FOR YOUR SAFETY, ensure the barrier
screen in installed on the fireplace after
maintenance.