Vancare VERA-LIFT II B350 User manual

ALL VANCARE PRODUCTS
ARE MADE IN THE U.S.A.
VANCARE,Inc. Phone: [phone]
1515 First Street Fax: [phone]
Aurora, Nebraska 68818 Email: [email protected]
VERA-LIFT II™
MODELS B350 & B600
MAINTENANCE
MANUAL

VERA-LIFT II B350 & VERA-LIFT II B600
MAINTENANCE MANUAL
TABLE OF CONTENTS
VERA-LIFT II DIAGRAM OF PARTS AND DISCRIPTIONS
Vera-Lift II diagram, part numbers and descriptions Page 3-4
Vera-Lift II w/scale diagram, part numbers and descriptions Page 5-6
Vera-Lift II 600 diagram, part numbers and descriptions Page 7-8
Vera-Lift II 600 w/scale diagram, part numbers and descriptions Page 9-10
TECHNICAL INSTRUCTIONS FOR MOBILETTE
CONTENTS Page11
General and Function Page 12
Installation and Startup Page 13-16
Instructions for use Page 17-18
Care and Maintenance Page 18-21
TECHNICAL INSTRUCTIONS FOR VERA-LIFT II ACTUATOR
CONTENTS Page23
General and Function Page 24-25
Installation and Startup Page 26-27
Operation Page 28-29
Care and Maintenance Page 30
Technical Data and Troubleshooting Page 31-32
TECHNICAL INSTRUCTIONS FOR VERA-LIFT II 600 ACTUATOR
CONTENTS Page35
Basic Principles
Operating instructions Page 36-37
Organizational measures & Conventions Page 37-38
Safety Program Page 39-42
Structure and Function Page 43-45
Normal and Special Operation Page 46-48
Installation and Initial start up Page 49-51
Maintenance, Malfunctions, and Repairs Page 52-56
Removing from service, Dismantling, and Disposal Page 57-58
Appendix and Index Page 59-61
MONTHLY VERA-LIFT II INSPECTION SHEET Page 62
MONTHLY VERA-LIFT II BELT INSPECTION SHEET Page 64
February 2008 For your nearest Distributor, call 1-800-694-4525 2

February 2008 For your nearest Distributor, call 1-800-694-4525 3

VERA II (PURPLE)
REF # PART # DESCRIPTION Qt
y
1 MFG-9-523190 CASTER 3" NON-LOCK 2
2 MFG-9-238120 3/8-16X1.25 FH-SH/SS 4
3 MFG-9-293810 3/8 EXT LOCK WASHER 4
4 MFG-9-263816 3/8-16 HEX NUT-ZN 4
5 MFG-7-252052 LEG/VERA 2 RIGHT PURPLE 1
6 MFG-7-252051 LEG/VERA 2 LEFT PURPLE 1
7 MFG-5-900105 VERA 2 LEG PROTECTOR - CLEAR 2
8 MFG-6-582601 TIE ROD-2 LEFT/BEND 1
9 MFG-9-583600 TIE ROD END 4
10 MFG-9-263824 3/8-24 N.F. NUT-ZN 8
10* MFG-9-293807 3/8" SPLIT LOCK WASH 4
11 MFG-5-252077 PLASTIC FOOT PLATE 1
12 MFG-5-900070 SAFETY TREAD/GREY 2
13 MFG-7-252075 FOOT STEP FRM/VERA 2 PURPLE 1
14 MFG-9-523120 CASTER 4" LOCKING 2
15 MFG-6-582600 TIE ROD-2 1
16 MFG-9-250047 1/2-13 X 4 SH CS -SS 2
17 MFG-9-295062 WASHER .062/SS 2
18 MFG-9-295040 WASHER .040/SS 2
19 MFG-9-265010 1/2-13 HEX NUT -ZN 2
20 MFG-6-542470 INDEX ARM-2 1
21 MFG-6-542575 INDEX GUIDE BOLT 1
22 MFG-6-542212 .060 RACE 2
23 MFG-6-542211 .078 THRUST BEARING 1
24 MFG-5-704000 1" GREEN SPRING/DANLY 1
25 MFG-9-250030 7/16-20 INDEX ARM SHLDR BOLT 1
26 MFG-7-252060 MAST/VERA 2 PURPLE 1
27 MFG-6-573290 SHIFT BAR-2 (29") 1
28 MFG-9-238154 3/8-16X1.5 HH GR5 Z 1
29 MFG-9-677100 ACTUATOR SPACER 2
30 MFG-9-295012 WASHER .020/NYLON 4
31 MFG-9-263820 3/8-16 NYLON LOCKNUT 2
32 MFG-9-322200 MOBILETTE CONTROL 1
33 MFG-9-225850 1/4-28-1/2 BH SH-SS 2
34 MFG-9-633820 7/8" END CAP-RUBBER 1
36 MFG-9-321450 BATTERY-(II) 1
37 MFG-6-370200 PEND-2 W/CORD COMP. 1
38 MFG-9-624110 BRONZE BUSHING 3/4" 2
39 MFG-9-671050 1-1/4" ROUND RIBBED PLUG 2
40 MFG-5-925200 EXT AXIS PIN-COMP/2 1
41 MFG-7-252020 ARM/VERA 2 PURPLE 1
42 MFG-9-268152 3/8-16X1.5 BH SH(SS) 1
43 MFG-5-602050 VERA II ACT. 7.87" 1
44 MFG-7-252071 VERA-II KNEE PLATE (PURPLE) 1
45 MFG-5-925525 KNEE BRKT KNOB 1-1/4 2
46 MFG-9-270658 #6 X 5/8 FH PH ZINC 6
47 SEW-5-500122 VERA-2 KNEE PAD 1
48 MFG-7-252070 KNEE PAD BKT/VERA 2 PURPLE 1
49 MFG-9-671775 PLASTIC PLUG-3/4 SQ 1
50 SEW-5-900012 V-2 KNEE PAD STRAP 1
51 MFG-5-925500 KNEE BRKT KNOB 5/8" 2
* MFG-9-212500 RIVOT, LEG PROTECTOR 4
* MFG-9-321224 MAINS ADAPTER 1
* NOT PICTURED
February 2008 For your nearest Distributor, call 1-800-694-4525 4

VERA-II
WITHSCALE
February 2008 For your nearest Distributor, call 1-800-694-4525 5

VERA II W/SCALE (PURPLE)
REF # PART
#
DESCRIPTION QT
Y
1 MFG-9-523190 CASTER 3" NON-LOCK 2
2 MFG-9-238120 3/8-16X1.25 FH-SH/SS 4
3 MFG-9-293810 3/8 EXT LOCK WASHER 4
4 MFG-9-263816 3/8-16 HEX NUT-ZN 7
5 MFG-7-252052 LEG/VERA 2 RIGHT PURPLE 1
6 MFG-7-252051 LEG/VERA 2 LEFT PURPLE 1
7 MFG-5-900105 VERA 2 LEG PROTECTOR - CLEAR 2
8 MFG-7-252177 V-2/SCALE FOOTSTP FRAME PURPLE 1
9 MFG-5-900070 SAFETY TREAD/GREY 2
10 MFG-5-252077 PLASTIC FOOT PLATE 1
11 MFG-9-231750 5/16-18-3/4 HH (SS) 2
12 MFG-9-250047 1/2-13 X 4 SH CS -SS 2
13 MFG-9-295062 WASHER .062/SS 2
14 MFG-9-295040 WASHER .040/SS 2
15 MFG-9-265015 ACORN NUT 1/2-13 2
16 MFG-7-542670 BASE II/SCALE PURPLE 1
17 MFG-9-523120 CASTER 4" LOCKING 2
18 MFG-9-583600 TIE ROD END 4
19 MFG-9-263824 3/8-24 N.F. NUT-ZN 8
20* MFG-6-582601 TIE ROD-2 LEFT/BEND 1
20 MFG-6-582600 TIE ROD-2 1
21 MFG-6-542770 INDEX ARM-2/SCALE 1
22 MFG-6-542575 INDEX GUIDE BOLT 1
23 MFG-5-704000 1" GREEN SPRING/DANLY 1
24 MFG-6-542212 .060 RACE 2
25 MFG-6-542211 .078 THRUST BEARING 1
26 MFG-9-250030 7/16-20 INDEX ARM SHLDR BOLT 1
27 MFG-9-238107 3/8-16 X 1 FH SH(SS) 4
28 MFG-6-771017 MAST/SCALE LOAD CELL 1
29 MFG-7-542870 V-2, V-L 2 CELL MOUNT (PURPLE) 1
30* MFG-9-293807 3/8" SPLIT LOCK WASH 7
30 MFG-9-238122 3/8-16 X 1 1/4 HH-G5 3
31 MFG-7-252070 KNEE PAD BKT/VERA 2 PURPLE 1
32 MFG-7-252047 V-2/SCALE CELL HOUSING PURPLE 1
33 MFG-5-925525 KNEE BRKT KNOB 1-1/4 2
34 MFG-9-263820 3/8-16 NYLON LOCKNUT 2
35 MFG-6-573290 SHIFT BAR-2 (29") 1
36 MFG-9-677100 ACTUATOR SPACER 2
37 MFG-9-295012 WASHER .020/NYLON 4
38 MFG-9-238154 3/8-16X1.5 HH GR5 Z 1
40 MFG-9-671775 PLASTIC PLUG-3/4 SQ 1
41 MFG-9-270658 #6 X 5/8 FH PH ZINC 8
42 MFG-7-252071 VERA-II KNEE PLATE (PURPLE) 1
43 SEW-5-500122 VERA-2 KNEE PAD 1
45 MFG-9-633820 7/8" END CAP-RUBBER 1
46 MFG-9-322200 MOBILETTE CONTROL 1
47 MFG-9-271040 10-24 X 3/8" HH 1
48 MFG-9-271150 10-24 X 1.5" HH 1
49 MFG-6-771007 MAST/SCALE METER(SS) 1
50 MFG-9-225880 1/4-28-1 1/4 BH SH-SS 2
51 MFG-9-321450 BATTERY-(II) 1
52 MFG-6-370200 PEND-2 W/CORD COMP. 1
53 MFG-9-624110 BRONZE BUSHING 3/4" 2
54 MFG-9-671050 1-1/4" ROUND RIBBED PLUG 2
55 MFG-5-925200 EXT AXIS PIN-COMP/2 1
56 MFG-7-252020 ARM/VERA 2 PURPLE 1
57 MFG-9-268152 3/8-16X1.5 BH SH(SS) 1
58 MFG-5-602050 VERA II ACT. 7.87" 1
59 MFG-7-252067 MAST-VERA 2 /SCALE PURPLE 1
60* MFG-5-925500 KNEE BRKT KNOB 5/8" 2
60* SEW-5-900012 V-2 KNEE PAD STRAP 1
61* MFG-9-321205 V-2/S CONTROL SHIM 1
62* MFG-9-321218 CABLE EXTENSION 1
63* MFG-9-321224 MAINS ADAPTER 1
* MFG-9-212500 RIVOT, LEG PROTECTOR 4
* NOT PICTURED
February 2008 For your nearest Distributor, call 1-800-694-4525 6

February 2008 For your nearest Distributor, call 1-800-694-4525 7

VERA II 600 (PURPLE)
Ref # Component ID Component Description Qty
1 MFG-9-523190 CASTER 3" NON-LOCK 2
2 MFG-9-238120 3/8-16X1.25 FH-SH/SS 2
3 MFG-9-293810 3/8 EXT LOCK WASHER 4
4 MFG-9-263816 3/8-16 HEX NUT-ZN 4
5 MFG-7-600001 SERIES II 600 LEG LEFT PURPLE 1
6 MFG-4-900616 600 LEG PROTECTOR - CLEAR LEFT 1
7 MFG-7-600002 SERIES II 600 LEG RIGHT PURPLE 1
8 MFG-4-900617 600 LEG PROTECTOR CLEAR RIGHT 1
9 MFG-7-252074 VERA II 600 FOOTSTEP (PURPLE) 1
10 MFG-5-900070 SAFETY TREAD/GREY 3
11 MFG-5-252078 WIDE PLASTIC FOOTPLATE 600 1
12 MFG-6-000522 PLASTIC LIDS 2
13 MFG-9-295040 WASHER .040/SS 2
14 MFG-9-295062 WASHER .062/SS 2
15 MFG-9-265013 1/2-13 CAP NUT L/D 2
16 MFG-9-250050 1/2-13 X 5 HH G5-LEG 2
17 MFG-9-238153 3/8-16X 1.5 FH SH/SS 2
18 MFG-9-523120 CASTER 4" LOCKING 2
19 MFG-6-583650 CUT TIE ROD ENDS 2
20 MFG-9-263824 3/8-24 N.F. NUT-ZN 6
21 MFG-4-900605 600 TIE ROD-CHROMED 2
22 MFG-9-238100 3/8-16 X 1 GR 5 B0LT 2
23 MFG-6-542575 INDEX GUIDE BOLT 1
24 MFG-6-542470 INDEX ARM-2 1
25 MFG-6-542212 .060 RACE 2
26 MFG-6-542211 .078 THRUST BEARING 1
27 MFG-5-704000 1" GREEN SPRING/DANLY 1
28 MFG-7-252066 MAST-VERA 2 600 (PURPLE) 1
29 MFG-6-573290 SHIFT BAR-2 (29") 1
30 MFG-9-263820 3/8-16 NYLON LOCKNUT 2
31 MFG-9-677100 ACTUATOR SPACER 2
32 MFG-9-295012 WASHER .020/NYLON 4
33 MFG-9-238154 3/8-16X1.5 HH GR5 Z 1
34 MFG-9-225850 1/4-28-1/2 BH SH-SS 2
35 MFG-9-322205 MOBILETTE CONTROL VERA II 600 1
36 MFG-9-321450 BATTERY-(II) 1
38 MFG-9-633820 7/8" END CAP-RUBBER 1
39 MFG-6-370200 PEND-2 W/CORD COMP. 1
40 MFG-9-624110 BRONZE BUSHING 3/4" 2
41 MFG-9-671050 1-1/4" ROUND RIBBED PLUG 2
42 MFG-5-925200 EXT AXIS PIN-COMP/2 1
43 MFG-7-252016 ARM-VERA 2 600 (PURPLE) 1
44 MFG-9-268152 3/8-16X1.5 BH SH(SS) 1
45 MFG-5-602055 VERA II 600 ACTUATOR 1
46 MFG-7-252068 VII 600TALL KNEE PD PLT PURPLE 1
47 MFG-5-925525 KNEE BRKT KNOB 1-1/4 2
48 MFG-9-270658 #6 X 5/8 FH PH ZINC 6
49 SEW-5-500600 VERA II 600 CONTOUR KNEE PAD 1
50 MFG-5-925500 KNEE BRKT KNOB 5/8" 2
51 MFG-7-252070 KNEE PAD BKT/VERA 2 PURPLE 1
52 MFG-9-671775 PLASTIC PLUG-3/4 SQ 1
53 MFG-7-600004 SERIES II 600 BASE BOX PURPLE 1
54 MFG-9-583600 TIE ROD END 2
55 MFG-9-244020 7/16 X 2 HH GR 5 1
56 MFG-9-225750 1/4-20 X 3/4 FH PH 4
* MFG-5-738630 1 1/2" SPACER-ACETAL 1
* MFG-9-212500 RIVOT, LEG PROTECTOR 4
* MFG-9-250047 1/2-13 X 4 SH CS -SS 1
* MFG-9-264420 7/16 NYLON LOCK NUT 1
* MFG-9-265010 1/2-13 HEX NUT -ZN 2
* MFG-9-270660 #6 X 1 FH PH SCREW ZINC 10
* MFG-9-293807 3/8" SPLIT LOCK WASH 4
* MFG-9-294400 7/16 WRGHT FLAT WASH 1
* MFG-9-321218 CABLE EXTENSION 1
* MFG-9-321224 MAINS ADAPTER 1
* MFG-9-620500 1/2" LOCKING HOLE PLUG 1
* MFG-9-620875 7/8" LOCKING HOLE PLUG 1
* SEW-5-900106 VERA II 600 KNEE PAD STRAP 1
* NOT PICTURED
February 2008 For your nearest Distributor, call 1-800-694-4525 8

February 2008 For your nearest Distributor, call 1-800-694-4525 9

VERA II 600 W/SCALE (PURPLE)
REF # PART # DECSCRIPTION QTY
1 MFG-9-523190 CASTER 3" NON-LOCK 2
2 MFG-9-238120 3/8-16X1.25 FH-SH/SS 2
3 MFG-9-293810 3/8 EXT LOCK WASHER 4
4 MFG-9-263816 3/8-16 HEX NUT-ZN 5
5 MFG-7-600001 SERIES II 600 LEG LEFT PURPLE 1
6 MFG-4-900616 600 LEG PROTECTOR - CLEAR LEFT 1
7 MFG-7-600002 SERIES II 600 LEG RIGHT PURPLE 1
8 MFG-4-900617 600 LEG PROTECTOR CLEAR RIGHT 1
9 MFG-7-252079 V II 600 W/SCALE FOOTSTEP PURP 1
10 MFG-5-900070 SAFETY TREAD/GREY 2
11 MFG-5-252077 PLASTIC FOOT PLATE 1
12 MFG-6-000522 PLASTIC LIDS 2
13 MFG-9-250050 1/2-13 X 5 HH G5-LEG 2
14 MFG-9-295040 WASHER .040/SS 2
15 MFG-9-295062 WASHER .062/SS 2
16 MFG-9-265013 1/2-13 CAP NUT L/D 2
17 MFG-9-238153 3/8-16X 1.5 FH SH/SS 2
18 MFG-9-523120 CASTER 4" LOCKING 2
19 MFG-9-583600 TIE ROD END 2
21 MFG-4-900605 600 TIE ROD-CHROMED 2
22 MFG-9-238175 3/8-16x1.75 HH GR5 Z 3
23 MFG-6-542470 INDEX ARM-2 1
24 MFG-6-542211 .078 THRUST BEARING 1
25 MFG-6-542212 .060 RACE 2
26 MFG-5-704000 1" GREEN SPRING/DANLY 1
27 MFG-9-250047 1/2-13 X 4 SH CS -SS 1
27 MFG-9-265010 1/2-13 HEX NUT -ZN 2
28 MFG-7-252058 MAST VII 600 W/SCALE PURPLE 1
29 MFG-6-573290 SHIFT BAR-2 (29") 1
30 MFG-9-263820 3/8-16 NYLON LOCKNUT 2
31 MFG-9-677100 ACTUATOR SPACER 2
32 MFG-9-238154 3/8-16X1.5 HH GR5 Z 1
33 MFG-9-295012 WASHER .020/NYLON 4
34 MFG-9-225880 1/4-28 X 1 1/4" HH 2
35 MFG-9-322205 MOBILETTE CONTROL VERA II 600 1
36 MFG-9-321450 BATTERY-(II) 1
38 MFG-9-633820 7/8" END CAP-RUBBER 1
39 MFG-6-370200 PEND-2 W/CORD COMP. 1
40 MFG-9-624110 BRONZE BUSHING 3/4" 2
41 MFG-9-671050 1-1/4" ROUND RIBBED PLUG 2
42 MFG-5-925200 EXT AXIS PIN-COMP/2 1
43 MFG-7-252016 ARM-VERA 2 600 (PURPLE) 1
44 MFG-9-268152 3/8-16X1.5 BH SH(SS) 1
45 MFG-5-602055 VERA II 600 ACTUATOR 1
46 MFG-7-252068 VII 600TALL KNEE PD PLT PURPLE 1
47 MFG-7-252070 KNEE PAD BKT/VERA 2 PURPLE 1
48 MFG-5-925500 KNEE BRKT KNOB 5/8" 2
49 SEW-5-500600 VERA II 600 CONTOUR KNEE PAD 1
50 MFG-9-270658 #6 X 5/8 FH PH ZINC 6
51 MFG-5-925525 KNEE BRKT KNOB 1-1/4 2
52 MFG-9-671775 PLASTIC PLUG-3/4 SQ 1
54 MFG-7-600004 SERIES II 600 BASE BOX PURPLE 1
55 MFG-9-231750 5/16-18-3/4 HH (SS) 2
56 MFG-9-225750 1/4-20 X 3/4 FH PH 4
57 MFG-6-771017 MAST/SCALE LOAD CELL 1
58 MFG-7-542870 V-2, V-L 2 CELL MOUNT (PURPLE) 1
59 MFG-7-252048 V II 600 SCALE CELL HOUSING P 1
* MFG-5-738630 1 1/2" SPACER-ACETAL 1
* MFG-6-542575 INDEX GUIDE BOLT 1
* MFG-6-583650 CUT TIE ROD ENDS 2
* MFG-6-771007 MAST/SCALE METER(SS) 1
* MFG-7-300040 ALUMINUM SCALE WEDGE PURPLE 1
* MFG-9-212500 RIVOT, LEG PROTECTOR 4
* MFG-9-271052 #10-24-1/2 BH SH-SS 2
* MFG-9-293510 5/16" SPLIT LOCK WSHR 2
* MFG-9-293807 3/8" SPLIT LOCK WASH 5
* MFG-9-321205 V-2/S CONTROL SHIM 1
* MFG-9-321218 CABLE EXTENSION 1
* MFG-9-321224 MAINS ADAPTER 1
* SEW-5-900106 VERA II 600 KNEE PAD STRAP 1
* MFG-9-263824 3/8-24 N.F. NUT-ZN 6
*NOT PICTURED
February 2008 For your nearest Distributor, call 1-800-694-4525 10