VDH Heinen & Hopman FC500-PC User manual

Manual FC500-PC Airco Doc. nr.: 012257
Type: Manual Number of pages: 43 Date: 16-02-2011
File: Do012257 FC500-PC v19 EN.wpd By: RvdT Version: V1.9
VDH Products B.V. Signed: File: Doc'01
Manual FC500-PC
Heinen & Hopman
VDH Doc. 012257

Doc. nr. : 012257 Version: V1.9 Date: 16-02-2011
VDH Products B.V. Type: MANUAL FC500-PC Page: 2 of 43
Disclaimer
The information contained in this document is assumed to be accurate. However VDH Products BV
accepts no liability for any mistakes or errors and has the right to change this document without notice.
Copyright Notice
Copyright 2001 VDH Products BV, Roden The Netherlands.
No part of this document may be reproduced without the prior written permission of VDH Products BV.
Edition
v1.0 1st edition 19-12-2001 Pre-release edition
v1.1 1st production edition 29-01-2002
v1.2 2e production edition 22-02-2002 Costumer remarks aided
v1.3 3e production edition 08-07-2002 Added M/S configuration setting Pag. 21,22
v1.4 4e production edition 20-08-2003 Added 4-button-display shielded cable, PU3
v1.5 5e production edition 06-01-2004 Added Parameter 93 (0=Alfanet, 1=Modbus) SW:V1.06
v1.6 6e production edition 16-08-2004 Correction P35: 0..2 humidity control (no, readout,
readout+control) SW:V1.06
v1.7 7e production edition 28-07-2005 Added pullup/down jumpers for signal conditioning,
changed network connections
v1.8 8e production edition 14-11-2005 SW:V1.09 Added P75, P76 setpoint limits and
P80 ....P89 settings for auto fan-speed
v1.9 9e production edition 16-02-2011 SW:V1.11 Added at P24 option 2 fan is running.

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INTRODUCTION
This document describes the working and control of the Heinen & Hopman Airco-control FC500-PC.
The FC500-PC Airco-control consist of:
1) FC500-PC: Main Panel
2) FC400-BP: Control Panel FC400 type (four button)
3) MDR-BP Control Panel MDR-BP (three button)
4) FC500-sens: Sensors (Water- Air- en Outside-sensor)
5) RH95-2: Humidity sensor
WARNINGS
It is highly recommended to study the operation
of the FC500-PC Airco-control-system
carefully before using it.
Before connection the FC 500-PC to the supply, check
the supply voltage indicated on the internal sticker !!

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OVERVIEW FC500-SYSTEM

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TABLE OF CONTENTS:
INTRODUCTION ..................................................................3
WARNINGS ............................................................3
OVERVIEW FC500-SYSTEM ..............................................4
TABLE OF CONTENTS .............................................................6
TECHNICAL DATA ................................................................8
SAFETY INSTRUCTIONS ..........................................................10
ELECTRIC SHOCK PREVENTION .........................................10
FIRE PREVENTION ....................................................10
INJURY PREVENTION ..................................................10
ADDITIONAL INSTRUCTIONS ............................................11
Transportation and Installation ....................................11
Wiring .......................................................12
Trial Run .....................................................12
Emergency Stop ...............................................13
Operation .....................................................13
Maintenance, Inspection and Parts Replacement ......................13
Disposing of the Unit ............................................13
General Instructions ............................................13
INSTALLATION ..................................................................14
Unpacking the FC500-PC unit .............................................14
Installation of the FC500-PC ..............................................14
Opening front-cover of the FC500-PC .......................................15
Terminal connection diagram of the FC500-PC ...............................16
Power connection terminals of the FC500-PC .................................17
Power connections .............................................17
Supply connection ..............................................17
Air Handler connection ..........................................18
Control connection terminals of the FC500-PC ................................19
Control connections .............................................19
T1 = Air temperature sensor connection .............................19
T2 = Water temperature sensor connection ..........................19
T3 = Outside temperature sensor connection .........................19
Humidity sensor connection ......................................20
I2C-BUS connection .............................................20
Analog output connection ........................................20
RS485-NET communication connection .............................21
RS485-DIS (Local) communication connection .......................22
Display data connection .........................................23
CONTROL ......................................................................24
Switching the controller on or off ...........................................24
Adjusting the temperature: ................................................24
Adjusting the fan speed: .................................................24
Adjusting the fan speed without temperature control: ...........................24
Switching off the display: .................................................25
Viewing other measurements: .............................................25
PROGRAMMING PARAMETERS ....................................................25
Parameters .................................................................26
Setting Master/Slave configuration (P91) .........................................27
Setting the RS485 as ALFANET or as MODBUS configuration (P93) ...................28
Night temperature offset (P70) ..................................................28
Setting 230Vac output (P51..P66) ...............................................28
Setting 120Vac output (P51...P66) ..............................................29

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ERROR CODES ..................................................................31
Troubleshooting ........................................................31
INSTALLATION ..................................................................32
Frontview FC500-PC control-unit ..........................................32
Internal view FC500-PC ..................................................33
Connections FC500 .....................................................34
Standard Connections FC500-PC ..........................................35
Mounting instructions FC500-PC ...........................................36
Dimensions FC500-PC ..................................................37
Internal sideview FC500-PC ..............................................38
External bottom view ....................................................38
APPENDIX-A. MDR-BP remote panel .................................................39
Control ...............................................................39
Switching the controller on or off ...................................39
Adjusting the temperature ........................................39
Adjusting the fan speed ..........................................39
Adjusting the fan speed without temperature control ...................39
Switching off the display .........................................39
Viewing other measurements .....................................40
Programming local parameters ............................................40
Local parameter table ...........................................40
Error codes ...........................................................41
Troubleshooting ................................................41
Technical data .........................................................41
Connections ...........................................................42
Connections MDR-BP panel ......................................42
Connections RS485 network ......................................42
APPENDIX-B. FC400-BP control panel ................................................43
Frontview FC400-BP Panel ...............................................43
Dimensions FC400-BP panel .............................................43

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TECHNICAL DATA:
FC 500-PC 230 Vac
Power supply voltage : 180Vac .. 245Vac
Power supply frequency : 50/60Hz
On/Off switch before FC500-PC : min. 10A
Power supply cable : 2,5mm² (14 AWG) flexible or solid wiring stripped 9mm.
Fan-control output : 80 Vac .. 230Vac (20..50 or 20..60 Hz)
Maximal load fan-control output : 500VA (Max. 2,2 Amp).
Water valve output : 230Vac
Chill chaser (heater) : 230Vac
Internal fuses : F2-1 Supply internal electronics-1 315 mA Slow
F3-2 Supply internal electronics-2 315 mA Slow
F4-2 Fan supply (N) 6,3 Amp. Slow
F5-2 Fan supply (L) 6,3 Amp. Slow
F1-2 Heating 10 Amp. Slow
F2-2 Water valve 1 Amp. Slow
EPROM Version : 230Vac Version V1.09
FC 500-PC 120 Vac
Power supply voltage : 100Vac .. 130Vac
Power supply frequency : 50/60Hz
On/Off switch before FC500-PC : min. 10A
Power supply cable : 2,5mm² (14 AWG) flexible or solid wiring stripped 9mm.
Fan-control output : 42 Vac .. 120Vac (20..50 or 20..60 Hz)
Maximal load fan-control output : 260VA (Max. 2,2 Amp).
Water valve output : 120Vac
Chill chaser (heater) : 120Vac
Internal fuses : F2-1 Supply internal electronics-1 315 mA Slow
F3-2 Supply internal electronics-2 315 mA Slow
F4-2 Fan supply (N) 6,3 Amp. Slow
F5-2 Fan supply (L) 6,3 Amp. Slow
F1-2 Heating 10 Amp. Slow
F2-2 Water valve 1 Amp. Slow
EPROM Version : 120Vac Version V1.09
General
Dimensions :FC500-PC (HxWxD) 250 x 170 x 142 mm
FC400 Display (HxWxD) 102 x 102 x 44 mm
Temperature ranges : Setpoint +9/+29C (+48/+85F)
Air sensor -20/+100C ( -4/+212F)
Water sensor -20/+100C ( -4/+212F)
Default settings : See parameter list
Inputs :Air-sensor 2,2m (10K NTC)
Water-sensor 2,2m (10K NTC)
Outside-sensor 2,2m (10K NTC)
Humidity-sensor e.g. RH95-2 (3-wire RH-sensor)
Contact-input (Digital input)
Outputs : Analog output 0-10Vdc (Rload min. 10Kohm)

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Communications :Display-unit FC400-type 4-button control-panel
(6-wire shielded data-cable with data-connector)
I2C-bus for extension with LMS-modules (SDA, SCL, 0V)
(2-wire shielded, min. 0,75mm2max. length 5m)
RS485-DIS (Local) (Line-A, Line-B, 0V en +12V supply)
For MDR-BP 3-button control-panel and FC500-Slave units
(3(or 4)-wire shielded, min.0,75mm2, max. Length 1Km)
RS485-NET, For communicating to network (ALFANET)
(A, B, 0V) (3-wire, shielded, min.0,75mm2, max. Length 1Km)
Operation temperature : 0 /+40C (non-freezing)
Storage temperature : -20/+65C
Operation humidity : 90%RH or less (non-condensing)
Ambience : Indoors in a ventilated area (free from corrosive gas, flammable
gas, oil mist, dust, dirt en water (see operation humidity))

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SAFETY INSTRUCTIONS:
ELECTRIC SHOCK PREVENTION
WARNING
• While power is on or when the FC500-PC is running, do not open the top cover of the
housing. You may get an electric shock.
•Do not run the FC500-PC with the top-cover removed. Otherwise, you may access the
exposed high-voltage terminals or the charging part of the circuitry and get an electric shock.
• If the power is off, do not remove the top-cover except for wiring or periodic inspection. You
may access the charged FC500-PC circuits and get an electric shock.
• Before starting wiring or inspection, switch power off, wait for more than 1 minutes.
• Ground the FC500-PC.
• Any person who is involved in the wiring or inspection of this equipment should be fully
competent to do the work.
• Always install the FC500-PC before wiring. Otherwise you may get an electric shock or be
injured.
• Operate only with dry hands to prevent an electric shock or be injured.
•Do not subject the cables to scratches, excessive stress, heavy loads or pinching. Otherwise,
you may get an electric shock.
•Do not change anything while power is on. It is dangerous to change while the power is on.
FIRE PREVENTION
CAUTION
•Mount the FC500-PC on an incombustible surface. Installing the equipment directly on or
near a combustible surface could lead to a fire.
• If the FC500-PC has become faulty, switch off the FC500-PC power. A continuous flow of
large current could cause a fire.
•Mount the FC500-PC in ventilated area’s only, overheating can lead to a fire.
INJURY PREVENTION
CAUTION
• Apply only the voltage specified in the instruction manual to each terminal to prevent damage
etc.
• Ensure that the cables are connected to the correct terminals. Otherwise, damage etc. may
occur.
• Always make sure that polarity is correct to prevent damage etc.
• While power is on and for some time after power-off, do not touch the FC500-PC as it is hot
and you may get burnt.