Vega VEGACAP 64 User manual

Operating Instructions
VEGACAP 64
-Relay (DPDT)
Document ID:
30012
Capacitive

Contents
1About this document
1.1Function.................................. 4
1.2Target group .............................. 4
1.3Symbolism used............................ 4
2For your safety
2.1Authorised personnel ........................ 5
2.2Appropriate use ............................ 5
2.3Warning about misuse ....................... 5
2.4General safety instructions . . . . . . . . . . . . . . . . . . . . 5
2.5Safety label on the instrument . . . . . . . . . . . . . . . . . . 6
2.6CE conformity ............................. 6
2.7Safety instructions for Ex areas . . . . . . . . . . . . . . . . . 6
2.8Environmental instructions..................... 6
3Product description
3.1Configuration .............................. 7
3.2Principle of operation ........................ 8
3.3Operation................................. 9
3.4Storage and transport ........................ 9
4Mounting
4.1General instructions ......................... 11
4.2Mounting instructions ........................ 12
5Connect to power supply
5.1Prepare the connection....................... 14
5.2Connection procedure........................ 14
5.3Wiring plan,single chamber housing . . . . . . . . . . . . . 15
6Set up
6.1General information ......................... 18
6.2Adjustment elements ........................ 18
6.3Functional chart ............................ 21
7Maintenance and fault rectification
7.1Maintenance .............................. 22
7.2Remove interferences ........................ 22
7.3Exchange of the electronics module . . . . . . . . . . . . . 23
7.4Instrument repair ........................... 25
8Dismounting
8.1Dismounting steps .......................... 26
8.2Disposal ................................. 26
9Supplement
9.1Technical data ............................. 27
9.2Dimensions ............................... 31
2VEGACAP 64 • - Relay (DPDT)
Contents
30012-EN-090604

Supplementary documentation
Information:
Supplementary documents appropriate to the ordered version come
with the delivery.You can find them listed in chapter "Product
description".
Instructions manuals for accessories and replacement parts
Tip:
To ensure reliable setup and operation of your VEGACAP 64,we offer
accessories and replacement parts.The associated documents are:
l30174 -Electronics module VEGACAP series 60
l34296 -Protective cover
l31088 -Flanges according to DIN-EN-ASME-JIS-GOST
VEGACAP 64 • - Relay (DPDT)3
Contents
30012-EN-090604

1About this document
1.1Function
This operating instructions manual provides all the information you
need for mounting,connection and setup as well as important
instructions for maintenance and fault rectification.Please read this
information before putting the instrument into operation and keep this
manual accessible in the immediate vicinity of the device.
1.2Target group
This operating instructions manual is directed to trained qualified
personnel.The contents of this manual should be made available to
these personnel and put into practice by them.
1.3Symbolism used
Information,tip,note
This symbol indicates helpful additional information.
Caution:If this warning is ignored,faults or malfunctions can
result.
Warning:If this warning is ignored,injury to persons and/or serious
damage to the instrument can result.
Danger:If this warning is ignored,serious injury to persons and/or
destruction of the instrument can result.
Ex applications
This symbol indicates special instructions for Ex applications.
lList
The dot set in front indicates a list with no implied sequence.
àAction
This arrow indicates a single action.
1Sequence
Numbers set in front indicate successive steps in a procedure.
4VEGACAP 64 • - Relay (DPDT)
1About this document
30012-EN-090604

2For your safety
2.1Authorised personnel
All operations described in this operating instructions manual must be
carried out only by trained specialist personnel authorised by the plant
operator.
During work on and with the device the required personal protective
equipment must always be worn.
2.2Appropriate use
VEGACAP 64 is a sensor for level detection.
You can find detailed information on the application range in chapter
"Product description".
Operational reliability is ensured only if the instrument is properly used
according to the specifications in the operating instructions manual as
well as possible supplementary instructions.
For safety and warranty reasons,any invasive work on the device
beyond that described in the operating instructions manual may be
carried out only by personnel authorised by the manufacturer.Arbitrary
conversions or modifications are explicitly forbidden.
2.3Warning about misuse
Inappropriate or incorrect use of the instrument can give rise to
application-specific hazards,e.g.vessel overfill or damage to system
components through incorrect mounting or adjustment.
2.4General safety instructions
This is a high-tech instrument requiring the strict observance of
standard regulations and guidelines.The user must take note of the
safety instructions in this operating instructions manual,the country-
specific installation standards as well as all prevailing safety
regulations and accident prevention rules.
The instrument must only be operated in a technically flawless and
reliable condition.The operator is responsible for trouble-free
operation of the instrument.
During the entire duration of use,the user is obliged to determine the
compliance of the required occupational safety measures with the
current valid rules and regulations and also take note of new
regulations.
VEGACAP 64 • - Relay (DPDT)5
2For your safety
30012-EN-090604

2.5Safety label on the instrument
The safety approval markings and safety tips on the device must be
observed.
2.6CE conformity
This device fulfills the legal requirements of the applicable EC
guidelines.By attaching the CE mark,VEGA provides a confirmation
of successful testing.You can find the CE conformity declaration in the
download area of www.vega.com.
2.7Safety instructions for Ex areas
Please note the Ex-specific safety information for installation and
operation in Ex areas.These safety instructions are part of the
operating instructions manual and come with the Ex-approved
instruments.
2.8Environmental instructions
Protection of the environment is one of our most important duties.That
is why we have introduced an environment management system with
the goal of continuously improving company environmental protection.
The environment management system is certified according to DIN
EN ISO 14001.
Please help us fulfil this obligation by observing the environmental
instructions in this manual:
lChapter "Packaging,transport and storage"
lChapter "Disposal"
6VEGACAP 64 • - Relay (DPDT)
2For your safety
30012-EN-090604

3Product description
3.1Configuration
The scope of delivery encompasses:
lVEGACAP 64 point level sensor
lDocumentation
-this operating instructions manual
-Safety Manual -31814 "VEGACAP series 60 -Relay (DPDT)"
(optional)
-Supplementary instructions manual "Plug connector for level
sensors"(optional)
-Ex-specific"Safety instructions"(with Ex-versions)
-if necessary,further certificates
VEGACAP 64 consists of the following components:
lHousing cover
lHousing with electronics
lProcess fitting with electrode
1
2
3
4
5
Fig.1:VEGACAP 64 -with plastic housing
1Housing cover
2Housing with electronics
3Process fitting
4active screen segment
5active probe
The type label contains the most important data for identification and
use of the instrument:
lArticle number
lSerial number
lTechnical data
Scope of delivery
Components
Type label
VEGACAP 64 • - Relay (DPDT)7
3Product description
30012-EN-090604

lArticle numbers,documentation
The serial number allows you to access the delivery data of the
instrument via www.vega.com,"VEGA Tools"and "serial number
search".In addition to the type label outside,you can also find the
serial number on the inside of the instrument.
3.2Principle of operation
VEGACAP 64 is a level switch with fully insulated,capacitive electrode
with active screen segment and active tip for level detection.
VEGACAP 64 is very rugged and maintenance-free and can be used
in all areas of industrial process technology.
Typical applications are overfill and dry run protection.
Fully insulated probes with screen segment like VEGACAP 64 are
preferably used in conductive,very adhesive liquids.
Due to the mechanical constructions of the active screen segment and
the active tip,buildup on the probe can be compensated.
The capacitive measuring principle places no special requirements on
installation.Hence,many different applications can be equipped with
VEGACAP 64.
The instrument can also be used problem-free in corrosive products.
Probe,measured product and vessel wall form an electrical capacitor.
The capacitance is influenced by three main factors.
1
2
3
Fig.2:Functional principle -Plate capacitor
1Distance between the electrode surfaces
2Size of the electrode surfaces
3Type of dielectric between the electrodes
Application area
Functional principle
8VEGACAP 64 • - Relay (DPDT)
3Product description
30012-EN-090604

The probe and the vessel wall are the capacitor plates.The measured
product is the dielectric.Due to the higher dielectric constant (DK
value)of the product compared to air,the capacitance increases as
the probe is gradually covered.
The capacitance change is converted by the electronics module into a
switching command.
VEGACAP 64 is a compact instrument,i.e.it can be operated without
external evaluation system.The integrated electronics evaluates the
level signal and outputs a switching signal.With this switching signal,a
connected device can be operated directly (e.g.a warning system,a
PLC,a pump etc.).
The data for power supply are specified in chapter "Technical data".
3.3Operation
The probe can be adapted to the dielectric constant of the product
directly on the electronics module.
Aswitching command can be triggered when the probe is covered or
laid bare.
On the electronics module you will find the following indicating and
adjustment elements:
lSignal lamp for indication of the switching condition (green/red)
lPotentiometer for switching point adaptation
lDIL switch for measuring range selection
lDIL switch for mode adjustment
3.4Storage and transport
Your instrument was protected by packaging during transport.Its
capacity to handle normal loads during transport is assured by a test
according to DIN EN 24180.
The packaging of standard instruments consists of environment-
friendly,recyclable cardboard.For special versions,PE foam or PE foil
is also used.Dispose of the packaging material via specialised
recycling companies.
Transport must be carried out under consideration of the notes on the
transport packaging.Nonobservance of these instructions can cause
damage to the device.
The delivery must be checked for completeness and possible transit
damage immediately at receipt.Ascertained transit damage or
concealed defects must be appropriately dealt with.
Power supply
Packaging
Transport
Transport inspection
VEGACAP 64 • - Relay (DPDT)9
3Product description
30012-EN-090604

Up to the time of installation,the packages must be left closed and
stored according to the orientation and storage markings on the
outside.
Unless otherwise indicated,the packages must be stored only under
the following conditions:
lNot in the open
lDry and dust free
lNot exposed to corrosive media
lProtected against solar radiation
lAvoiding mechanical shock and vibration
lStorage and transport temperature see chapter "Supplement -
Technical data -Ambient conditions"
lRelative humidity 20 …85 %
Storage
Storage and transport
temperature
10 VEGACAP 64 • - Relay (DPDT)
3Product description
30012-EN-090604