Vega OPR800 User manual

MANUAL
DOOR DRIVE
OPR800
English
REV.2
11/09/2019

1
Sommario
1. GENERAL INFORMATION..................................................................................................................................2
2. START UP.................................................................................................................................................................3
3. CONNECTIONS.......................................................................................................................................................4
3.1. Opr800-Control Panel.......................................................................................................................................4
3.2. Opr800-Vega Light Curtains.............................................................................................................................5
3.3. Opr800-Light Curtains/Photocell......................................................................................................................5
4. USER INTERFACE.................................................................................................................................................6
4.1. Dipswitch ..........................................................................................................................................................6
4.1.1. D1 .................................................................................................................................................................6
4.1.2. D2 .................................................................................................................................................................6
4.1.3. D3 .................................................................................................................................................................6
4.2. TST800..............................................................................................................................................................7
4.2.1. Opening Profile (MO) ..................................................................................................................................7
4.2.2. Closing Profile (M1) ................................................................................................................................8
4.2.3. Torques (M2) ...........................................................................................................................................9
4.2.4. Options (M3)............................................................................................................................................9
4.2.5. Commands (M4) ....................................................................................................................................10
4.2.6. Parametri Meccanici (M5)......................................................................................................................10
4.2.7. Light Curtain Parameters (M6) ..............................................................................................................10
4.2.8. 81-20/50 Parameters (M7)......................................................................................................................10
4.2.9. Diagnostic Parameter (M8)....................................................................................................................11
5. FUNCTIONS...........................................................................................................................................................12
5.1. IxT Protection..................................................................................................................................................12
5.2. Security Test Vega Light Curtain....................................................................................................................12
5.3. Reopening to the floor –EN81-20/50 .............................................................................................................12
6. DIAGNOSTIC.........................................................................................................................................................13
6.1. LED.................................................................................................................................................................13
6.2. TST800............................................................................................................................................................14
7. DEFAULT...............................................................................................................................................................15
8. DIMENSIONS.........................................................................................................................................................16
9. TRUBLESHOOTING............................................................................................................................................17

2
1. GENERAL INFORMATION
LEARNING / TEST
SERIAL PORT
JP8
1 2 3
ON
SW1
LED
SW2
38
GND 37
H36
35
L
JP7
CAN
R 120 Ω
16
17 18
CLOSED
19
20 21
OBSTR
22 23 24
OPENED
OUTPUT
JP10
25
26 27
PHOT
INPUT
JP6
9
RX
JP1
12V
TX
JP2
NJP14
DO NOT OPEN
THE COVER
PE
U
V
W
PE
U
V
W
MOTOR
JP9
4 B-
5 C+
6 C-
7 GND
8 +V
JP5
1 A+
2 A-
3 B+
F
ESC
com com com com
ENCODER
POWER SUPPLY
110-230VAC
50/60Hz
12V
10
11
12
13 14 15
COM GND OPEN CLOSE NUDGE NOT USED
28
29
30
31
32
33
34
GND FTC SYN 12V GND SYN
Light Curtains
OBS
PWR/
FAULT
ON OFF
NOT USEDMOT.
FWD
NOT USED
3
2
1
NOT USED
MOT. REV
NOT USED
ENT
NC
NO
NC
NO
NC
NO
NC
NO
DOOR CLOSED
DOOR OPENED
WAITING...
OPENING
CLOSING
NUDGING
OUTPUT
OBSTR = ON OUTPUT
PHOT = ON
OverCurrent
Mot/Enc KO
Enc Inc
IxTProt
OverTemperature
EEprom Ext. KO
Undervoltage
Light Curtain KO
PINOUT
JP1
Connector for Vega Light Curtain RX
JP2
Connector for Vega Light Curtain TX
JP3-JP4
Connector for Mini Keypad (2 Digit + 4 buttons)
JP5
Connector for encoder
JP6
Connector for input (clean contact or extern voltage)
•OPEN
•CLOSE
•NUDGE (Forcing Closed)
•RFU (Not Used)
JP7
Connector for serial CAN (Optional)
JP8
Connector for external keypad
JP9
Connector (3 phases + earth)
JP10
Connector for output signal
•CLOSING LIMT SWITCH
•OBSTRUCTION
•OPENING LIMIT SWITCH
•PHOTOCELL
SW1
Dipswitch:
•D1: Not Used
•D2: Motor Direction Forward (OFF) / Reverse (ON)
•D3: Not Used
SW2
Push button:
•Learning (press for 3 seconds)
•Test Run (Quick press)
PWR( led)
Normal Work →Green Error→Red
OBS(led)
Obstruction →Yellow
Power supply
110 Vac - 230Vac
On board protection
4A
Dimensions
270mm x 106mm x 45mm
Weight
0,7Kg
Degree of protection
IP20

3
2. START UP
1. Leave the doors open not completely.
2. Connect the motor and the encoder on the JP9 + JP5 connectors (shown in the picture)
MOTOR
Encoder
Phases
NJP14
DO NOT OPEN
THE COVER
PE
U
V
W
PE
U
V
W
MOTOR
JP9
4 B-
5 C+
6 C-
7 GND
8 +V
JP5
1 A+
2 A-
3 B+
F
ENCODER
POWERSUPPLY
110-230VAC
50/60Hz
YELLOW-GREEN
GREEN
RED
YELLOW
GREY
YELLOW
WHITE
BLACK
RED
GREEN
BLUE
BROWN
3. Connect the power supply to the JP14 connector.
4. When the OPR800 is turned on, it performs the phase tuning of the motor (you see a vibration for a
few seconds).
5. Verify that when the phase-tuning ends, the doors move slowly close to complete the closure.
DURING THIS STEP, MAKE SURE THAT THE CLOSING OF THE DOORS IS NOT INTERRUPTED
BY OBSTACLES AND THAT THE POINT 0 ACQUIRED CORRESPONDS TO THE DOOR
COMPLETELY CLOSED. IN CASE OF OPERATOR WITH MOBILE COUPLING CAM, MAKE SURE
THAT IS COMPLETELY CLOSED.
If at power on, the doors move in the OPENING DIRECTION, reverse the motor rotation with the dipswitch
2. Turn off the card and go back to step 3.
ON
1 2 3
ON
1 2 3
6. LEARNING: hold the button on the side of the board pressed for at least 3 seconds, until the door
starts to open slowly. The learning function is necessary for the board to store the number of
encoder pulses corresponding to the operator's travel.
APPRENDIMENTO
CORSA:
Tenere premuto per almeno 3 secondi

4
3. CONNECTIONS
3.1. Opr800-Control Panel
CLEAN CONTACT
Control Panel
CLOSED
Limit Switch OBSTRUCTION OPENED Limit Switch
Photocell/
Light Curtains
com
com
com
com
16
17 18
CLOSED
19
20
21
OBSTR.
22 23
24
OPENED
OUTPUT
JP10
25
26 27
PHOT.
INPUT
JP6
9 12V
10
11
12
13 14 15
COM GND OPEN CLOSE NUDGE NOT USED
com
com
com com
NC
NO
NC
NO
NC
NO
NC
NO
EXTERN VOLTAGE
Control Panel
com
com
com
com
16
17 18
CLOSED
19
20
21
OBSTR.
22 23
24
OPENED
OUTPUT
JP10
25
26 27
PHOT.
INPUT
JP6
9 12V
10
11
12
13 14 15
COM GND OPEN CLOSE NUDGE NOT USED
12/24 Vdc
com
com
com com
NC
NO
NC
NO
NC
NO
NC
NO
CLOSED
Limit Switch OBSTRUCTION OPENED Limit Switch
Photocell/
Light Curtains

5
3.2. Opr800-Vega Light Curtains
RX
JP1
12V
TX
JP2
28
29
30
31
32
33
34
GND
FTC
SYN
12V
GND
SYN
Light Curtains
3.3. Opr800-Light Curtains/Photocell
RX
JP1
12V
TX
JP2
28
29
30
31
32
33
34
GND
FTC
SYN
12V
GND
SYN
Light Curtains

6
4. USER INTERFACE
4.1. Dipswitch
4.1.1. D1
OFF
ON
1 2 3
ON
ON
1 2 3
NOT USED
NOT USED
4.1.2. D2
OFF (Motor Rotation FORWARD)
ON
1 2 3
ON (Motor Rotation REVERSE)
ON
1 2 3
4.1.3. D3
OFF
ON
1 2 3
ON
ON
1 2 3
NOT USED
NOT USED

7
4.2. TST800
Esc Ent DwUp
4.2.1. Opening Profile (MO)
The first 4 parameters are position references expressed as a percentage of the total
length of the stroke learned.
The other parameters are speed references expressed as a percentage of the
maximum value (Nominal RPM).
Menu
Par
Description
M0
o0
Start opening acceleration ramp
o1
End opening acceleration ramp
o2
Start opening deceleration ramp
o3
End opening deceleration ramp
o4
Coupling cam opening speed
o5
Maximum opening speed
o6
End opening speed
o7
Learning speed
DOOR OPENED(100 %)DOOR CLOSED (0 %)
SPEED (%)
POSITION (%)
o5 (%)
o4 (%)
o6 (%)
o0 (%) o1 (%) o2 (%) o3 (%)

8
4.2.2. Closing Profile (M1)
The first 5 parameters are position references expressed as a percentage of the total
length of the stroke learned.
The other parameters are speed references expressed as a percentage of the
maximum value (Nominal RPM).
Menu
Par
Description
M1
c0
Start closing acceleration ramp
c1
End closing acceleration ramp
c2
Start closing deceleration ramp
c3
End closing deceleration ramp
c4
Additional run closing for mobile coupling cam
c5
Starting closing speed
c6
Maximum closing speed
c7
End closing speed
c8
Speed during the initial synchronization
DOOR OPENED (100 %)DOOR CLOSED (0 %)
SPEED (%)
POSITION (%)
C6 (%)
C7 (%)
C5 (%)
C3 (%) C2 (%) C1 (%) C0 (%)
C4 (%)

9
4.2.3. Torques (M2)
The parameters are current references expressed as a percentage of the maximum
value of 2.5 A.
Menu
Par
Description
M2
F0
BRAKE: represents braking when the motor is not controlled. The lower
the value, the more the engine is braked.
F1
Limit Switch Torque: represents the current threshold that must be
exceeded (near the ends) to acquire DOOR CLOSED.
F2
STATIONARY OPENING TORQUE: represents the current to keep the
door fully open.
F3
STATIONARY CLOSING TORQUE: represents the current to keep the
door fully close.
F4
SECURITY CLOSING TORQUE: represents the current threshold that
must be exceeded to detect an obstacle in closing and to activate the relè
“OBSTR.”. This torque acts before the Z_c point.
F5
SECURITY OPENING TORQUE: represents the current threshold that
must be exceeded to detect an obstacle in opening.
4.2.4. Options (M3)
Menu
Par
Description
M3
S0
0: in the event of an obstacle in closing, active the "OBSTR" relay and
remains stationary waiting for a command from the panel.
1: in the event of an obstacle in closing active the "OBSTR" relay and reopens
the doors automatically.
S1
0: in the event of an obstacle it continues to force the opening to reach the
stop. In case of prolonged impediment, the IxT protection is activated.
1: in the event of an obstacle in the opening it stops and active the "OPENED"
relay
S2
0: commands the opening or closure for the time in which the corresponding
input is active. If the command falls, the current operation is aborted.
1: just one impulse for the open and close commands. Once accepted the
command, the board completes the operation also if the input is not active.
S3
(sola lettura)
0: Motor rotation Forward.
1: Motor rotation Reverse.
S4
0: Autorunning disabled
1: Autorunning enabled
S5
0: in the event of obstacle of the barriers the door drive signals the obstacle
through the relay " PHOT ".
1: in the event of obstacle of the barriers the door drive signals the obstacle
through the relay " PHOT " and stops waiting for a command.