Vega OPR800 User manual

MANUAL
DOOR DRIVE
OPR800
English
REV.2
11/09/2019

1
Sommario
1. GENERAL INFORMATION..................................................................................................................................2
2. START UP.................................................................................................................................................................3
3. CONNECTIONS.......................................................................................................................................................4
3.1. Opr800-Control Panel.......................................................................................................................................4
3.2. Opr800-Vega Light Curtains.............................................................................................................................5
3.3. Opr800-Light Curtains/Photocell......................................................................................................................5
4. USER INTERFACE.................................................................................................................................................6
4.1. Dipswitch ..........................................................................................................................................................6
4.1.1. D1 .................................................................................................................................................................6
4.1.2. D2 .................................................................................................................................................................6
4.1.3. D3 .................................................................................................................................................................6
4.2. TST800..............................................................................................................................................................7
4.2.1. Opening Profile (MO) ..................................................................................................................................7
4.2.2. Closing Profile (M1) ................................................................................................................................8
4.2.3. Torques (M2) ...........................................................................................................................................9
4.2.4. Options (M3)............................................................................................................................................9
4.2.5. Commands (M4) ....................................................................................................................................10
4.2.6. Parametri Meccanici (M5)......................................................................................................................10
4.2.7. Light Curtain Parameters (M6) ..............................................................................................................10
4.2.8. 81-20/50 Parameters (M7)......................................................................................................................10
4.2.9. Diagnostic Parameter (M8)....................................................................................................................11
5. FUNCTIONS...........................................................................................................................................................12
5.1. IxT Protection..................................................................................................................................................12
5.2. Security Test Vega Light Curtain....................................................................................................................12
5.3. Reopening to the floor –EN81-20/50 .............................................................................................................12
6. DIAGNOSTIC.........................................................................................................................................................13
6.1. LED.................................................................................................................................................................13
6.2. TST800............................................................................................................................................................14
7. DEFAULT...............................................................................................................................................................15
8. DIMENSIONS.........................................................................................................................................................16
9. TRUBLESHOOTING............................................................................................................................................17

2
1. GENERAL INFORMATION
LEARNING / TEST
SERIAL PORT
JP8
1 2 3
ON
SW1
LED
SW2
38
GND 37
H36
35
L
JP7
CAN
R 120 Ω
16
17 18
CLOSED
19
20 21
OBSTR
22 23 24
OPENED
OUTPUT
JP10
25
26 27
PHOT
INPUT
JP6
9
RX
JP1
12V
TX
JP2
NJP14
DO NOT OPEN
THE COVER
PE
U
V
W
PE
U
V
W
MOTOR
JP9
4 B-
5 C+
6 C-
7 GND
8 +V
JP5
1 A+
2 A-
3 B+
F
ESC
com com com com
ENCODER
POWER SUPPLY
110-230VAC
50/60Hz
12V
10
11
12
13 14 15
COM GND OPEN CLOSE NUDGE NOT USED
28
29
30
31
32
33
34
GND FTC SYN 12V GND SYN
Light Curtains
OBS
PWR/
FAULT
ON OFF
NOT USEDMOT.
FWD
NOT USED
3
2
1
NOT USED
MOT. REV
NOT USED
ENT
NC
NO
NC
NO
NC
NO
NC
NO
DOOR CLOSED
DOOR OPENED
WAITING...
OPENING
CLOSING
NUDGING
OUTPUT
OBSTR = ON OUTPUT
PHOT = ON
OverCurrent
Mot/Enc KO
Enc Inc
IxTProt
OverTemperature
EEprom Ext. KO
Undervoltage
Light Curtain KO
PINOUT
JP1
Connector for Vega Light Curtain RX
JP2
Connector for Vega Light Curtain TX
JP3-JP4
Connector for Mini Keypad (2 Digit + 4 buttons)
JP5
Connector for encoder
JP6
Connector for input (clean contact or extern voltage)
•OPEN
•CLOSE
•NUDGE (Forcing Closed)
•RFU (Not Used)
JP7
Connector for serial CAN (Optional)
JP8
Connector for external keypad
JP9
Connector (3 phases + earth)
JP10
Connector for output signal
•CLOSING LIMT SWITCH
•OBSTRUCTION
•OPENING LIMIT SWITCH
•PHOTOCELL
SW1
Dipswitch:
•D1: Not Used
•D2: Motor Direction Forward (OFF) / Reverse (ON)
•D3: Not Used
SW2
Push button:
•Learning (press for 3 seconds)
•Test Run (Quick press)
PWR( led)
Normal Work →Green Error→Red
OBS(led)
Obstruction →Yellow
Power supply
110 Vac - 230Vac
On board protection
4A
Dimensions
270mm x 106mm x 45mm
Weight
0,7Kg
Degree of protection
IP20

3
2. START UP
1. Leave the doors open not completely.
2. Connect the motor and the encoder on the JP9 + JP5 connectors (shown in the picture)
MOTOR
Encoder
Phases
NJP14
DO NOT OPEN
THE COVER
PE
U
V
W
PE
U
V
W
MOTOR
JP9
4 B-
5 C+
6 C-
7 GND
8 +V
JP5
1 A+
2 A-
3 B+
F
ENCODER
POWERSUPPLY
110-230VAC
50/60Hz
YELLOW-GREEN
GREEN
RED
YELLOW
GREY
YELLOW
WHITE
BLACK
RED
GREEN
BLUE
BROWN
3. Connect the power supply to the JP14 connector.
4. When the OPR800 is turned on, it performs the phase tuning of the motor (you see a vibration for a
few seconds).
5. Verify that when the phase-tuning ends, the doors move slowly close to complete the closure.
DURING THIS STEP, MAKE SURE THAT THE CLOSING OF THE DOORS IS NOT INTERRUPTED
BY OBSTACLES AND THAT THE POINT 0 ACQUIRED CORRESPONDS TO THE DOOR
COMPLETELY CLOSED. IN CASE OF OPERATOR WITH MOBILE COUPLING CAM, MAKE SURE
THAT IS COMPLETELY CLOSED.
If at power on, the doors move in the OPENING DIRECTION, reverse the motor rotation with the dipswitch
2. Turn off the card and go back to step 3.
ON
1 2 3
ON
1 2 3
6. LEARNING: hold the button on the side of the board pressed for at least 3 seconds, until the door
starts to open slowly. The learning function is necessary for the board to store the number of
encoder pulses corresponding to the operator's travel.
APPRENDIMENTO
CORSA:
Tenere premuto per almeno 3 secondi

4
3. CONNECTIONS
3.1. Opr800-Control Panel
CLEAN CONTACT
Control Panel
CLOSED
Limit Switch OBSTRUCTION OPENED Limit Switch
Photocell/
Light Curtains
com
com
com
com
16
17 18
CLOSED
19
20
21
OBSTR.
22 23
24
OPENED
OUTPUT
JP10
25
26 27
PHOT.
INPUT
JP6
9 12V
10
11
12
13 14 15
COM GND OPEN CLOSE NUDGE NOT USED
com
com
com com
NC
NO
NC
NO
NC
NO
NC
NO
EXTERN VOLTAGE
Control Panel
com
com
com
com
16
17 18
CLOSED
19
20
21
OBSTR.
22 23
24
OPENED
OUTPUT
JP10
25
26 27
PHOT.
INPUT
JP6
9 12V
10
11
12
13 14 15
COM GND OPEN CLOSE NUDGE NOT USED
12/24 Vdc
com
com
com com
NC
NO
NC
NO
NC
NO
NC
NO
CLOSED
Limit Switch OBSTRUCTION OPENED Limit Switch
Photocell/
Light Curtains

5
3.2. Opr800-Vega Light Curtains
RX
JP1
12V
TX
JP2
28
29
30
31
32
33
34
GND
FTC
SYN
12V
GND
SYN
Light Curtains
3.3. Opr800-Light Curtains/Photocell
RX
JP1
12V
TX
JP2
28
29
30
31
32
33
34
GND
FTC
SYN
12V
GND
SYN
Light Curtains

6
4. USER INTERFACE
4.1. Dipswitch
4.1.1. D1
OFF
ON
1 2 3
ON
ON
1 2 3
NOT USED
NOT USED
4.1.2. D2
OFF (Motor Rotation FORWARD)
ON
1 2 3
ON (Motor Rotation REVERSE)
ON
1 2 3
4.1.3. D3
OFF
ON
1 2 3
ON
ON
1 2 3
NOT USED
NOT USED

7
4.2. TST800
Esc Ent DwUp
4.2.1. Opening Profile (MO)
The first 4 parameters are position references expressed as a percentage of the total
length of the stroke learned.
The other parameters are speed references expressed as a percentage of the
maximum value (Nominal RPM).
Menu
Par
Description
M0
o0
Start opening acceleration ramp
o1
End opening acceleration ramp
o2
Start opening deceleration ramp
o3
End opening deceleration ramp
o4
Coupling cam opening speed
o5
Maximum opening speed
o6
End opening speed
o7
Learning speed
DOOR OPENED(100 %)DOOR CLOSED (0 %)
SPEED (%)
POSITION (%)
o5 (%)
o4 (%)
o6 (%)
o0 (%) o1 (%) o2 (%) o3 (%)

8
4.2.2. Closing Profile (M1)
The first 5 parameters are position references expressed as a percentage of the total
length of the stroke learned.
The other parameters are speed references expressed as a percentage of the
maximum value (Nominal RPM).
Menu
Par
Description
M1
c0
Start closing acceleration ramp
c1
End closing acceleration ramp
c2
Start closing deceleration ramp
c3
End closing deceleration ramp
c4
Additional run closing for mobile coupling cam
c5
Starting closing speed
c6
Maximum closing speed
c7
End closing speed
c8
Speed during the initial synchronization
DOOR OPENED (100 %)DOOR CLOSED (0 %)
SPEED (%)
POSITION (%)
C6 (%)
C7 (%)
C5 (%)
C3 (%) C2 (%) C1 (%) C0 (%)
C4 (%)

9
4.2.3. Torques (M2)
The parameters are current references expressed as a percentage of the maximum
value of 2.5 A.
Menu
Par
Description
M2
F0
BRAKE: represents braking when the motor is not controlled. The lower
the value, the more the engine is braked.
F1
Limit Switch Torque: represents the current threshold that must be
exceeded (near the ends) to acquire DOOR CLOSED.
F2
STATIONARY OPENING TORQUE: represents the current to keep the
door fully open.
F3
STATIONARY CLOSING TORQUE: represents the current to keep the
door fully close.
F4
SECURITY CLOSING TORQUE: represents the current threshold that
must be exceeded to detect an obstacle in closing and to activate the relè
“OBSTR.”. This torque acts before the Z_c point.
F5
SECURITY OPENING TORQUE: represents the current threshold that
must be exceeded to detect an obstacle in opening.
4.2.4. Options (M3)
Menu
Par
Description
M3
S0
0: in the event of an obstacle in closing, active the "OBSTR" relay and
remains stationary waiting for a command from the panel.
1: in the event of an obstacle in closing active the "OBSTR" relay and reopens
the doors automatically.
S1
0: in the event of an obstacle it continues to force the opening to reach the
stop. In case of prolonged impediment, the IxT protection is activated.
1: in the event of an obstacle in the opening it stops and active the "OPENED"
relay
S2
0: commands the opening or closure for the time in which the corresponding
input is active. If the command falls, the current operation is aborted.
1: just one impulse for the open and close commands. Once accepted the
command, the board completes the operation also if the input is not active.
S3
(sola lettura)
0: Motor rotation Forward.
1: Motor rotation Reverse.
S4
0: Autorunning disabled
1: Autorunning enabled
S5
0: in the event of obstacle of the barriers the door drive signals the obstacle
through the relay " PHOT ".
1: in the event of obstacle of the barriers the door drive signals the obstacle
through the relay " PHOT " and stops waiting for a command.

10
4.2.5. Commands (M4)
Menu
Par
Description
M4
-O
Open command: has priority over the elevator control board commands
-C
Close command: has priority over the elevator control board commands
-d
Default command: restore the original factory settings
-L
Learning command
-P
Reset command
4.2.6. Parametri Meccanici (M5)
Menu
Par
Description
M5
M0
Motor Type (Only Read)
M1
Resolution - pulse/cm
(real value = set value x 10)
4.2.7. Light Curtain Parameters (M6)
Menu
Par
Description
M6
G0
0: light curtain OFF
1: light curtain ON
G1
Antivandal time –seconds
G2
0: Securuty test OFF
1: Security test ON
G3
Timeout Security Test –ms
(real value = set value x 10)
G4
0: Buzzer Nudge OFF
1: Buzzer Nudge ON
G5
0: Buzzer Obstacle OFF
1: Buzzer Obstacle ON
4.2.8. 81-20/50 Parameters (M7)
Menu
Par
Description
M7
P0
0: Reopening Disabled
1: Reopening Enabled
P1
Repening Space - cm
P2
Repening waiting time - seconds
P3
Final space in which the closing limit swirch is active - cm

11
4.2.9. Diagnostic Parameter (M8)
Menu
Par
Description
M8
H0
Last alarm:
A1 = Over Current
A2 = Motor/Encoder error
A3 = Encoder Inc.
A4 = IxT Protection
A5 = Overtemperature
A6 = EEprom Error
A7 = Under Voltage
A8 = Light Curtain Error
H1
Learned stroke length - centimeters
H2
Number of openings
P1 P2
P1 P2
P1 = OFF; P2 = OFF →Real Value = Value x 10
P1 = OFF; P2 = ON →Real Value = Value x 100
P1 = ON; P2 = OFF →Real Value = Value x 1000
P1 = ON; P2 = ON →Real Value = Value x 10000
H3
Number of closures
P1 P2
P1 P2
P1 = OFF; P2 = OFF →Real Value = Value x 10
P1 = OFF; P2 = ON →Real Value = Value x 100
P1 = ON; P2 = OFF →Real Value = Value x 1000
P1 = ON; P2 = ON →Real Value = Value x 10000
H4
Number of mechanical obstruction
P1 P2
P1 P2
P1 = OFF; P2 = OFF →Real Value = Value x 10
P1 = OFF; P2 = ON →Real Value = Value x 100
P1 = ON; P2 = OFF →Real Value = Value x 1000
P1 = ON; P2 = ON →Real Value = Value x 10000

12
5. FUNCTIONS
5.1. IxT Protection
The function is always active and protects the motor from overloads due to
mechanical hardenings or obstacles that hinder the normal travel of the
door.
If the current is too high (about > 5 A) for a maximum time for more than
7 seconds, the drive will be disabled and remain in IxT alarm. After a
pause of about 15 seconds, it performs a closing operation at a reduced
speed.
5.2. Security Test Vega Light Curtain
The function can be enabled
•On TST800 from menu M6, with parameter B2 = 1.
If the safety test is enabled, the door drive when the door is completely
closed performs a test on the Vega Light Curtain to check if it works
correctly.
If the test fails, the doors will close at low and with an acoustic signal.
5.3. Reopening to the floor –EN81-20/50
The function can be enabled:
•On TST800 from menu M7, with parameter S0 = 1.
If reopening is enabled, the door drive when the CLOSE command is OFF,
after a few seconds (programmable) reopens the door by a few centimeters
(programmable).
This small re-opening serves to unlock the door to the floor so that the
doors can be reopened when you are on the floor from inside the cabin.
5.3. Újranyitás szintben –EN81-20/50 A funkció engedélyezhető:•TST800-on az M7 menüből, S0 = 1 paraméterrel.
Ha az újranyitás engedélyezve van, az ajtóhajtás, amikor a ZÁRÁS parancs ki van kapcsolva, néhány másodperc múlva
(programozható) néhány centiméterrel újra kinyitja az ajtót (programozható). Ez a kis újranyitás arra szolgál, hogy kinyitja a
szintre vezetőajtót, hogy a az ajtók a kabin belsejéből újra kinyithatók, ha a lift szintben áll.

13
6. DIAGNOSTIC
6.1. LED
PWR
Led
Color
Led Status
Number
of flashes
Door Status
Green
Fixed
-
Funzionamento normale
Green
Blinking
-
Rifasamento o Alim. d’emergenza
Red
Blinking
1
Alarm: Over Current
Red
Blinking
2
Alarme: Motor/Encoder Error
Red
Blinking
3
Alarm: Encoder Inconsistent
Red
Blinking
4
Alarm: IxT Protection
Red
Blinking
5
Alarm: Over Temperature
Red
Blinking
6
Alarm: EEProm Error
Red
Blinking
7
Alarm: Under Voltage
Red
Blinking
8
Alarm: Light Curtain Error
OBS
OBS is the "OBSTR." Output signal that is activated when there is a
mechanical obstacle in closing.

14
6.2. TST800
When not on the menu, the status of the door or the current error can be viewed on the keypad
screen:
Symbol
Description
DOOR CLOSED
DOOR OPENED
WAITING…
OPENING
CLOSING
NUDGING
OUT “OBSTR.” = ON
OUT “PHOT.” = ON
CURRENT ERROR:
E1 →Alarm: Overcurrent
E2 →Alarm: Motor/Encoder Error
E3 →Alarm: Encoder Inconsistent
E4 →Alarm: IxT Protection
E5 →Alarm: Over Temperature
E6 →Alarm: EEProm Error
E7 →Alarm: Under Voltage
E8 →Alarm: Light Curtain Error

15
7. DEFAULT
OPENING PROFILE (M0)
PAR. TST800
Description
Default
o0
Start opening acceleration ramp
02
o1
End opening acceleration ramp
45
o2
Start opening deceleration ramp
55
o3
End opening deceleration ramp
98
o4
Coupling cam opening speed
08
o5
Maximum opening speed
60
o6
End opening speed
08
o7
Learning speed
12
CLOSING PROFILE (M1)
PAR. TST800
Description
Default
c0
Start closing acceleration ramp
98
c1
End closing acceleration ramp
55
c2
Start closing deceleration ramp
45
c3
End closing deceleration ramp
02
c4
Additional run closing for mobile coupling cam
01
c5
Starting closing speed
08
c6
Maximum closing speed
40
c7
End closing speed
08
c8
Speed during the initial synchronization
10
TORQUES (M2)
PAR. TST800
Description
Default
F0
Brake
50
F1
Limit Torque
20
F2
Stationary opening torque
01
F3
Stationary closing torque
01
F4
Security Torque in closing
35
F5
Security Torque in opening
40
OPTIONS (M3)
PAR. TST800
Description
Default
S0
Safety reopening system in closing
Slave (00)
S1
Safety reopening system in opening
Disabled (00)
S2
Command type (Master/slave)
Slave (00)
S3
Motor rotation (forward/reverse)
Forward (00)
S4
Auto racing
Disabled (00)
S5
Photocell Mode
Slave (00)
MECHANICAL PARAM. (M5)
PAR. TST800
Description
Default
M1
Motor Type
03
M2
Pulse/cm
06
LIGHT CURTAIN PAR. (M6)
PAR. TST800
Description
Default
G0
Light Curtain ON
NO (00)
G1
Anti vandal time
60
G2
Security Test
NO (00)
G3
Timeout security test
800 (80)
G4
Acoustic signal during Nudge command
YES (01)
G5
Acoustic signal during obstruction
NO (00)
EN81-20/50 PARAM. (M7)
PAR. TST800
Description
Default
P0
Enable Reopening when the CLOSE command is OFF
NO (00)
P1
Space of reopening (cm)
02
P2
Waiting time before of the repening (sec)
08
P3
Final space (cm) in which the limit switch is active
04

16
8. DIMENSIONS
252 mm
12 mm
14 mm
106 mm 118 mm
270 mm

17
9. TRUBLESHOOTING
PROBLEMA
Soluzione
The doors do not move or move
jerkily
-"PWR" LED, 3 red flashes.
-E3 on the TST800 display
Check the motor and encoder wiring
The doors always move Slowly
To do Learning procedure (chapter 2)
The doors do not open
Check if the door open when you press quikly the push
button.
The doors do not close
Check if the door open when you press quikly the push
button.
The doors move in the opposite
direction. At power on they
move to the opening.
Change the Dipswitch 2
The doors slow down late and
slam open
Repeat Learning Procedure (chapter 2).
To decrease the parameters:
-TST800: M0 →o2 e o3
Check the belt.
The doors slow down late and
slam shut
Repeat Learning Procedure (chapter 2).
To decrease the parameters:
-TST800: M1 →c2 e c3
Check the belt.
Doors always detect an obstacle
in closing
Check if is present a mechanical block when closing doors
by hand when door drive is OFF
To increase the parameters:
-TST800: M2 →F4
Doors always detect an obstacle
when opened
Check if is present a mechanical block when opening doors
by hand when door drive is OFF
To increase the parameter:
-TST800: M2 →F5
The doors do not remain
completely open due to the
closing spring
-Check the spring
To increase the parameters:
-TST800: M2 →F2

18
Vega srl
Via degli Appennini 12/13
63845 - Ponzano di Fermo (FM) P.iva 01578140442
Phone: + 39 (0)734 275405 -Fax: [phone]
www.vegalift.it