Vents Vpa 100 series User manual

OPERATING MANUAL

Ventilation intake unit

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Non-automated VPA

Introduction ...................................................................................................................

Designation ....................................................................................................................

Delivery set .....................................................................................................................

Protection rate ...............................................................................................................

Diagram of design letters ...........................................................................................

Basic parameters and dimensions ...........................................................................

Safety requirements ....................................................................................................

Design and operation principle ................................................................................

Mounting ........................................................................................................................

Connection to electric network ................................................................................

Storage rules ..................................................................................................................

Manufacture΄s warranty ..............................................................................................

Acceptance certicate .................................................................................................

Commissioning certicate .........................................................................................

Warranty card ................................................................................................................

3

4

7

8

10

11

14

15

17

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This operating manual is joined with technical description, operation instruction and

technical certicate for Ventilation Intake Unit (hereinafter referred to as «VPA») and

contains information concerning the mounting, rules and warnings essential for proper

and safety VPA operation.

Prior to commencement of operation, carefully read this manual and observe the

instructions given in it.

VPA is designed for supplying the cleaned and heated outer air, free of ammable or

explosive substances, chemically active fumes, dust, carbon black, etc., to residential and

public buildings (individual houses, oces, hotels, conference-halls and other premises),

and for providing the required quality of the air. The unit is mounted in enclosed and dry

room with ambient temperature +1 °C to +40 °C.

VPA is mounted in the air-distributing system by connecting to air-duct of round

channels.

VPA represents the component part and is not a subject of independent operation.

VPA without automation components an be additionally equipped with adapted to

it «VENTS» automation complex composed of: control panel; control unit; heater control

opto-triac module; channel temperature sensor; dierential pressure sensor. Application of

automation complex allows governing the air ow rate, temperature (heating); air ltration

monitoring, that allows signicant saving of electric energy. This Unit doesn΄t include the

automation complex.

Delivery set contents:

VPA (appropriate type) — 1 pc.

operating manual — 1 pc.

transportation package: wooden box — 1 pc.

INTRODUCTION

DESIGNATION

DELIVERY SET

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Non-automated VPA

Protection rating from access to dangerous parts and water penetration is IP 44

(protection against the bodies with size more than or equal to 1.0 mm; protected against

the water splashes); — VPA installed in the pipeline is related to devices of Class IP 22

(protection against the bodies with size more than or equal to 12.5 mm; protected against

the water drops falling down vertically when the casing is deVPAted at angle of 15 °).

Example of design letters:

Ventilation input unit VPA, diameter of connecting tubes 150 mm, heater power 6.0 kW,

phase connection: «VENTS VPA 150-6.0-3»

Basic technical parameters correspond to values shown in table 1. Overall and mounting

dimensions are shown in table 2 and in g. 1.

VPA design is improved continuously and, therefore, some models can slightly dier

from those described in this operating manual.

PROTECTION RATE

BASIC PARAMETERS AND DIMENSIONS

DESIGN LETTERS DIAGRAM

VPA XXX X.X X

Number of supply voltage phases:

1.3

Heater power, kW

1.8 2.4 3.4 3.6 5.1 6.0 9.0

Diameter of connecting tubes, mm:

100, 125, 150, 200, 250, 315

Device type:

VPA - ventilation intake unit

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Table 1

VPA

250-

3.6-3

VPA

250-

6.0-3

VPA

250-

9.0-3

VPA

315-6.0-

3*

VPA

315-9.0-

3*

VPA-1

315-6.0-

3*

VPA-1

315-9.0-

3*

Voltage [V / 50 Hz] 3~ 400 3~ 400

Maximum fan power [W] 194 171 296

Fan current [A] 0.85 0.77 1.34

Electric heater power [kW] 3.6 6.0 9.0 6.0 9.0 6.0 9.0

Electric heater current [A] 5.3 8.7 13.0 8.7 13.0 8.7 13.0

Number of electrical heating elements 3 3 3 3 3 3 3

Total unit power [kW] 3.794 6.194 9.194 6.171 9.171 6.296 9.296

Total unit current [A] 6.15 9.55 13.85 9.47 13.77 10.04 14.34

Air capacity [m3/h] 990 1190 1520

RPM 2790 2600 2720

Noise level at 3 m [dBA] 30 30 30

Transported air temperature [°C] -25 up to +50 -25 up to +50 -25 up to +45

Casing material aluzinc aluzinc

Insulation 25 mm mineral wool 25 mm mineral wool

Filter G4 G4

Connected air duct size [mm] 250 315

Weight [kg] 52 62

VPA

100-

1.8-1

VPA

125-

2.4-1

VPA

150-

2.4-1

VPA

150-

3.4-1

VPA

150-

5.1-3

VPA

150-

6.0-3

VPA

200-

3.4-1

VPA

200-

5.1-3

VPA

200-

6.0-3

Voltage [V / 50 Hz] 1~ 230 1~ 230 3~ 400 1~ 230 3~ 400

Maximum fan power [W] 73 75 98 193

Fan current [A] 0.32 0.33 0.43 0.84

Electric heater power [kW] 1.8 2.4 2.4 3.4 5.1 6.0 3.4 5.1 6.0

Electric heater current [A] 7.8 10.4 10.4 14.8 7.4 8.7 14.8 7.4 8.7

Number of electrical heating elements 3 3 2 2 3 3 2 3 3

Total unit power [kW] 1.873 2.475 2.498 3.498 5.198 6.098 3.593 5.293 6.193

Total unit current [A] 8.12 10.73 10.83 15.23 7.83 9.13 15.64 8.24 9.54

Air capacity [m3/h] 190 285 425 810

RPM 2830 2800 2705 2780

Noise level at 3 m [dBA] 27 28 29 30

Transported air temperature [°C] -25 up to +55 -25 up to +55 -25 up to +45

Casing material aluzinc aluzinc aluzinc

Insulation 25 mm mineral wool 25 mm mineral wool 25 mm mineral wool

Filter G4 G4 G4

Connected air duct size [mm] 100 125 150 200

Weight [kg] 50 50 52

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Non-automated VPA

Type Max. dimensions, mm

D B B1 H L L1

VPA 100… 99 382 421.5 408 800 647

VPA 125… 124 382 421.5 408 800 647

VPA 150… 149 455 496.5 438 800 647

VPA 200… 199 487 526.5 513 835 684

VPA 250… 249 487 526.5 513 835 684

VPA 315… 314 527 566.5 548 900 750

Table 2

Fig. 1

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Installation and operation of VPA unit must be compliant with the provisions of all the

applicable local and national construction, electrical and technical codes and standards.

VPA relates to electric equipment and, therefore, it is necessary to observe the safety

rules concerning the electric equipment handling.

To servicing and mounting this product there are admitted the persons authorized to

independent work on electric installations up to 1000 V and carefully studied this operating

manual.

VPA must be used according to its designation only.

It is prohibited to carry out any works on VPA if it is connected to power supply.

Never remove the cover if VPA is energized!

Before commissioning VPA check:

correctness of mounting in ducts, correctness of connection to power supply including

grounding and external safety circuit-breakers.

SAFETY REQUIREMENTS

In case of sensor-thermal switch operation it is necessary to de-energize VPA,

identify the cause of this operation, eliminate this cause, and only then reenergize

the unit.

Do not use VPA for operation with air-dust mixture.

VPA operation without reliable grounding is prohibited.

In the event of re the VPA is extinguished by means of materials with CO2or

the powder ller.

USING THE WATER FILLER IS PROHIBITED UNDER ANY CIRCUMSTANCES

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Non-automated VPA

VPA provides controlling the air ow rate, air temperature (preheating) and to lter it as

well. VPA exterior view is shown in g. 2.

Inside the case 1 there is installed the centrifugal-axial fan 2 equipped with the motor

with external rotor and integrated thermal protection. The motor is inside the operating

turbine and doesn›t require any maintenance. The air ow rate is controlled by means of

the fan 2 speed switch with 3 speed steps. The air lter 3 of EU4 ltration class per DIN

24185 is located in the case 1 guiding rails from the fan 2 tube. For air preheating, the

channel electric heater 4 with circular tube is mounted from the pressure tube. The electric

heater 4 has the thermal protection against the overheating: safety device with automatic

restart of VPA and emergency shuto with manual recovery:

50° thermostat for VPA automatic switching-o and consequent switching-on after the

heater housing has cooled.

90° thermal switch with automatic restart of VPA using manual recovery.

Sensor of the emergency thermal switch shutos circuits and doesn›t return VPA to

operating condition. To recover VPA it is necessary to push the manual restart «RESET»

button.

VPA is connected to standard round channels of the air network.

The hinged (pos. 5) or removable cover uses the place for mounting VPA in optimal

manner.

DESIGN AND OPERATION PRINCIPLE

ATTENTION! VPA operation without the thermal protection switches for

tubular electric heating elements is PROHIBITED!

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Fig. 2

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Non-automated VPA

Fig. 3

VPA shall be mounted in such way that the arrow on the cover coincides with air ow

direction in the system and there is the sucient space for access for maintenance, service

or replacement.

VPA can be mounted on at surface or hanged at threaded rod; the unit shall be

thoroughly secured to eliminate the risk of releasing or falling down (it is necessary to take

into consideration the VPA weight and material to which the unit is attached), using all

mounting L-holders containing the antivibration inserts and attached to unit base (g. 3)

VPA is designed for mounting in the round ducts;

we recommend to attach the pipeline VPA the exible tting to prevent the noise and

random oscillation transmission;

the size of connected channel must coincide with the size of hole in VPA

VPA distance to duct turns shall be at least by two times less than the channel connecting

diameter.

MOUNTING

VPA shall be mounted by qualied person or company properly trained

and having the required tools and materials.

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Depending on VPA type, 230 V / 50 Hz AC or 400 V / 50 Hz AC power supply is used.

Connecting VPA to electric network is performed by the qualied electrician only.

VPA is connected to electric network by means of durable insulated and thermoresistant

wires with the appropriate cross-section area.

For VPA connection there are used the terminal blocks X1, X2, X3 located on terminal

unit inside VPA.

Diagram of connecting VPA to single-phase electric network is shown in g. 4, diagram

of connecting VPA to three-phase electric network is shown in g. 5.

Terminal block X1 (group of contacts «M») is designed for connecting the fan motor.

Terminal block X3 (group of contacts «E») is designed for connecting the tubular electric

heating element (single-phase connection — g. 4, three-phase connection — g. 5).

Terminal block X2 (group of contacts «TS») is designed for connecting the thermal switches:

contacts «1-2» — for connecting the thermal switch with automatic restart (operation

temperature is 50 °C); contacts «3-4» — for connecting the thermal switch with manual

restart (operation temperature is 90°C).

All power supply phases should be connected VPA the circuit-breaker. For every electric

consumer (fan motor, tubular electric heating element), there is used the individual circuit-

breaker with parameters according to consumed current rate (see table 1).

Rated values of VPA electric parameters are shown in the manufacture΄s label.

CONNECTING TO ELECTRIC NETWORK

PRIOR TO ANY WORKS IN VPA, IT MUST BE DISCONNECTED FROM THE

POWER SUPPLY!

Any changes in internal connection are prohibited and lead to warranty

cancellation.

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Non-automated VPA

Fig. 5

Fig. 4

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Cross-section area values in table 3 are guiding only!

While selecting the cross-section area, take into consideration the wire maximum

allowable heating dependent on the maximum current, the wire length and its location

(air, wall).

Type Circuit-breaker Copper cable

single-phase three-phase

VPA 100-1.8-1 230 V; 10 A 3 X 2.5

VPA 125-2.4-1 230 V; 16 A 3 X 2.5

VPA 150-2.4-1 230 V; 16 A 3 X 2.5

VPA 150-3.4-1 230 V; 25 A 3 X 2.5

VPA 150-5.1-3 400 V; 10 A 5 X 2.5

VPA 150-6.0-13 400 V; 16 A 5 X 2.5

VPA 200-3.4-1 230 V; 25 A 3 X 2.5

VPA 200-5.1-3 400 V; 10 A 5 X 2.5

VPA 200-6.0-3 400 V; 16 A 5 X 2.5

VPA 250-3.6-3 400 V; 10 A 5 X 2.5

VPA 250-6.0-3 400 V; 16 A 5 X 2.5

VPA 250-9.0-3 400 V; 25 A 5 X 2.5

VPA 315-6.0-3 400 V; 16 A 5 X 2.5

VPA 315-9.0-3 400 V; 25 A 5 X 2.5

VPA-1 315-6.0-3 400 V; 16 A 5 X 2.5

VPA-1 315-9.0-3 400 V; 25 A 5 X 2.5

Table. 3

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Non-automated VPA

VPA should be stored in the factory package in well ventilated dry premise at

temperature of -5 °C to +40 °C.

Presence of the fumes and impurities in the air, leading to corrosion and breaking the

insulation and ttings sealing, is not admitted.

During the unloading and storage, it is necessary to use lifting equipment in order to

avoid the product damage due to falling down or strong oscillation.

Transportation is allowed by any transport type providing the product protection

against precipitation and mechanical damage.

Loading and unloading shall be executed without knocks and impacts.

Manufacturer guarantees the normal operation of VPA during 2 years from the on-sale

date through retail distribution network under the condition of transportation, storage,

mounting and operation rules observation.

In the event of absence of on-sale date, the warranty period is calculated from release

date.

In case of VPA abnormal operation during the warranty period the manufacturer accepts

the customer's claims only at receiving from the customer the technically reasonable act

with the failure characteristic specied.

In case of unauthorized modication of electric circuit, the product is terminated to be

a subject of warranty service.

Warranty (at presence of warranty card with trading organization stamp and operating

manual for product) and post-warranty repair of VPA is executed at manufacturing factory.

STORAGE AND TRANSPORTATION RULES

MANUFACTURERS WARRANTY

THE CLAIMS WITHOUT THE OPERATING MANUAL FOR PRODUCT WITH

FILLEDIN COMMISSIONING CERTIFICATE ARE NOT ACCEPTED.

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MANUFACTURER is not responsible for damages resulting from VPA

misuse or gross mechanical intervention.

VPA owner must follow the guidelines.

Ventilation intake unit «VPA_______» complies with technical requirements and is

judged as ready for operation.

Acceptor mark Release date

Seller

Name of trading organization, shop stamp

On-sell date

ACCEPTANCE CERTIFICATE

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Non-automated VPA

Ventilation intake unit «VPA_______» is connected to electric network according to

requirements of this Operating Manual by specialist:

Name_____________________________________________________________________

Date______________________ Signature_________________________________

__________________________________________________________________________

COMMISSIONING CERTIFICATE

WARRANTY CARD

_____________________________________________________________

___________________________________________ V29EN-03

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__________________________________________________________________________

_________________________________________________________

NOTES

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Non-automated VPA

__________________________________________________________________________

_________________________________________________________

NOTES

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__________________________________________________________________________

_________________________________________________________

NOTES

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V29EN-03

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Vents VPA 100 Series User manual

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