Veris H81xx User manual

TM
POWER MONITORING INSTALLATION GUIDE
H81xx
SPECIFICATIONS
Inputs:
H8150 90 to 132VAC line-to-neutral
H8163, H8167 90 to 300VAC line-to-neutral
Frequency 50/60 Hz
Accuracy:
System Accuracy ±1% of reading from 2% to 100% of the CT current rating *
Sample Rate 1280 Hz
Outputs:
All Models
LCD 1.2” x 3.8” (31 mm x 97 mm) viewing area, 160 segments, backlit
H8163 and H8167:
Pulse Output N.O., Opto-Fet, 100mA@24VAC/DC
Pulse Rate 0.10, 0.25, 0.50, 1.00 kWh per pulse (jumper selectable)
Pulse Width 200msec closed
Phase Loss Alarm Output H8163: N.O. (opens on alarm, remains open while alarm persists);
H8167: N.C. (closes on alarm, remains closed while alarm persists);
Both H8163 and H8167: Opto-Fet, 100mA@24VAC/DC;
Fixed threshold 25% below any other phase
Mechanical:
Protection Class NEMA 1
Insulation Class 600 VAC **
Environmental:
Operating Temperature Range 0° to 50°C (32° to 122°F)
Storage Temperature Range -40°C to 70°C (-40° to 158°F)
Humidity Range 0-95% RH, non-condensing
Altitude of Operation 0 to 2000 m
Electrical Services:
H8150 120/240 VAC with neutral, 208Y/120 VAC line-to-neutral
H8163, H8167 Any Wye service in which the phase L-N voltage is ≤300VAC and
the phase-to-phase voltage is ≤480 VAC nom. with neutral
Agency Approvals UL 3111-1
Installation Category Cat III, pollution degree 2
* Meters and current transformers are calibrated as a set. To achieve this accuracy, match the
serial numbers on the transformers and the meter at the time of installation (does not apply to
100 A CTs).
** Do not apply 600V class current transformers to circuits having a phase-to-phase voltage
greater than 600V without adequate additional insulation between primary conductor and
current transformers.
Energy Meter
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Follow safe electrical work practices. See NFPA 70E in the USA, or applicable local codes.
• This equipment must only be installed and serviced by qualified electrical personnel.
• Read, understand and follow the instructions before installing this product.
• Turn off all power supplying equipment before working on or inside the equipment.
• Use a properly rated voltage sensing device to confirm power is off.
DO NOT DEPEND ON THIS PRODUCT FOR VOLTAGE INDICATION
• Only install this product on insulated conductors.
Failure to follow these instructions will result in death or serious injury.
A qualied person is one who has skills and knowledge related to the construction and
operation of this electrical equipment and the installation, and has received safety
training to recognize and avoid the hazards involved. NEC2009 Article 100
No responsibility is assumed byVeris Industries for any consequences arising out of the
use of this material.
DANGER
NOTICE
• This product is not intended for life or safety applications.
• Do not install this product in hazardous or classified locations.
• The installer is responsible for conformance to all applicable codes.
• Mount this product inside a suitable fire and electrical enclosure.
FCC PART 15 INFORMATION
NOTE: This equipment has been tested by the manufacturer and found
to comply with the limits for a class A digital device, pursuant to part
15 of the FCC Rules. These limits are designed to provide reasonable
protection against harmful interference when the equipment is
operated in a commercial environment. This equipment generates,
uses, and can radiate radio frequency energy and, if not installed and
used in accordance with the instruction manual, may cause harmful
interference to radio communications. Operation of this equipment in
a residential area is likely to cause harmful interference in which case
the user will be required to correct the interference at his own expense.
Modifications to this product without the express authorization of
Veris Industries nullify this statement.
AH06 (optional mount-
ing bracket for small,
medium, and large CTs)
Always observe all National and Local Codes during installation
of this product.
Provide a disconnect device to disconnect the H81xx from the supply source. Place
this device in close proximity to the equipment and within easy reach of the operator,
and mark it as the disconnecting device. The disconnecting device shall meet
the relevant requirements of IEC 60947-I and IEC 60947-3 and be suitable for the
application. In the US and Canada, disconnecting fuse holders can be used.
Provide overcurrent protection devices for supply conductors. Install per national or
local regulations.
If the equipment is used in a manner not specied by the manufacturer, the
protection provided by the device may be impaired.
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H81xx INSTALLATION GUIDE
PRODUCT IDENTIFICATION
120 VAC - 240 VAC (nom.)
Amps One CT Two CTs Three CTs Voltage Output
100 Micro H8150-0100-0-1 H8150-0100-0-2 H8150-0100-0-3
90-132VAC L-N Display Only
200 Mini H8150-0200-1-1 H8150-0200-1-2 H8150-0200-1-3
300 Small H8150-0300-2-1 H8150-0300-2-2 H8150-0300-2-3
400 Med H8150-0400-3-2 H8150-0400-3-3
800 Med H8150-0800-3-2 H8150-0800-3-3
800 Lg H8150-0800-4-3
1600 Lg H8150-1600-4-3
2400 Lg H8150-2400-4-3
120 VAC - 480 VAC (nom.)
Amps One CT Two CTs Three CTs Voltage Output
100 Micro H8163-0100-0-1 H8167-0100-0-1 H8163-0100-0-2 H8167-0100-0-2 H8163-0100-0-3 H8167-0100-0-3
90-300VAC L-N
Pulse, Phase
Loss, and
Display
200 Mini H8163-0200-1-1 H8167-0200-1-1 H8163-0200-1-2 H8167-0200-1-2 H8163-0200-1-3 H8167-0200-1-3
300 Small H8163-0300-2-1 H8167-0300-2-1 H8163-0300-2-2 H8167-0300-2-2 H8163-0300-2-3 H8167-0300-2-3
400 Med H8163-0400-3-2 H8167-0400-3-2 H8163-0400-3-3 H8167-0400-3-3
800 Med H8163-0800-3-2 H8167-0800-3-2 H8163-0800-3-3 H8167-0800-3-3
800 Lg H8163-0800-4-3 H8167-0800-4-3
1600 Lg H8163-1600-4-3 H8167-1600-4-3
2400 Lg H8163-2400-4-3 H8167-2400-4-3
Optional Comm Board (sold separately)
Model Description
H8163-CB Modbus® Communications Board for H81xx Series
H8186-CB BACnet® Communications Board for H81xx Series
H8126-CB Metasys® N2 Communications Board for H81xx Series (consult factory if ordering this item)
Optional Accessory
Model Description
AH06 Mounting Bracket Kit (ts the Small, Medium, and Large CTs only)
PRODUCT OVERVIEW
The H81xx Series energy meter combines industrial-grade split-core current
transformers and precision microprocessor-based metering electronics. It can detect
phase reversal, which eliminates load orientation concerns. The meter and current
transformers are calibrated as a set, so the installer must match their serial numbers
at the time of installation. The H8150 provides a control power voltage range of
90-132 VAC. The H8163 and H8167 provide an extended input control power voltage
range (90-300 VAC).
The H8163 and H8167 models also have a pulse output compatible with building
control systems, a phase loss output to protect equipment. All models include a slot
to install a Modbus, BACnet, or Metasys communication board (sold separately).
When equipped with this board and connected to a data acquisition system, the
H8163 and H8167 can report energy and power diagnostic variables, including kWh,
kW, PF, kVAR, Volts, and Amps.
QUICK INSTALL
1. Verify that the serial numbers on the meter and the current transformers (CTs)
match (if using 100A CTs, serial number matching does not apply).
2. Mount the meter housing.
3. Attach the CT(s) to the conductor.
4. Connect the voltage leads. Use color coding to connect the CT leads to the input
terminals and the voltage leads to the phase conductors (e.g. red to red).
5. Connect the Pulse and Phase Loss output terminals to the controller (H8163 and
H8167).
6. Set the backlight and display data jumpers as desired.
7. Set the Pulse Rate selection switch as desired (H8163 and H8167).
8. Secure the cover and apply power to the meter.
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H81xx INSTALLATION GUIDE
3"
(77 mm)
7.6"
(193 mm)
8.3"
(211mm)
14.8"
(375 mm)
A
B
E
F
CD
A
B
E
C
F
D
B
E
F
CD
A
A = 2.6" (66 mm)
B = 1.1" (28 mm)
C = 0.8" (19 mm)
D = 1" (27 mm)
E = 2.9" (74 mm)
F = 3.5" (90 mm)
A = 4.9" (124 mm)
B = 2.9" (73 mm)
C = 2.5" (62 mm)
D = 1.1" (29 mm)
E = 5.6" (141 mm)
F = 5.9" (150 mm)
A = 4.9" (124 mm)
B = 5.5" (140 mm)
C = 2.5" (62 mm)
D = 1.1" (29 mm)
E = 8.1" (207 mm)
F = 5.9" (150 mm)
MINI
200 Amp
MICRO
100 Amp
MEDIUM
400/800 Amp
A = 3.8" (95 mm)
B = 1.5" (38 mm)
C = 1.3" (32 mm)
D = 1.1" (29 mm)
E = 4.2" (107 mm)
F = 4.8" (121 mm)
SMALL
300 Amp
LARGE
800/1600/2400 Amp
F
E
D
C
B
A
A = 1.6” (40 mm)
B = 0.7” (16 mm)
C = 0.7” (16 mm)
D = 1.2” (29 mm)
E = 2.1” (53 mm)
E
A
B
C
D
DIMENSIONS
1.3”
(34 mm)
2.5”
(64 mm)
1.3”
(34 mm)
1.8”
(45 mm)
Ø = 0.2”
(5 mm)
AH06 Bracket Dimensions
(optional accessory for small, medium, and large CTs)
Meter CT
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H81xx INSTALLATION GUIDE
PRODUCT DIAGRAM
UL
®
C US
NA
+ A D + B D + C D
BC
NA B C
+-+ - + -
Comm Board Slot *
* Comm board is optional and sold as a separate product.
Display
Plain Full
Black Black
Yellow Yellow
Red Red
Power Supply Board Slot
H81xx Series Cover H8163/H8167 Inside and Board Layout
1. Display. Large digit backlit LCD for data and diagnostics.
2. Security hasp.
3. Current transformer input terminals. These ensure that voltage lead and
current transformer are properly matched (e.g. red to red).
4. Voltage input terminals. These ensure that voltage lead and current
transformer are properly matched (e.g. red to red).
5. Pulse output terminals. These provide easy integration to existing control/data
acquisition systems. (H8163 and H8167)
6. Phase loss output alarm. Alarm trips to protect equipment if phase voltage
drops 25%. (H8163 and H8167)
7. Pulse rate selection switch. Set the pulse output at 0.1, 0.25, 0.50, or 1 pulse/
kWh to match resolution requirements. (H8163 and H8167)
8. kWh reset. To reset the kWh counter, push both buttons at the same time and
hold for 10 seconds. To reset kW max, push both buttons and hold for 5 seconds.
9. Backlight enabling jumper. Remove this jumper to disable lighting.
10. Plain/full display data jumper. 20 or 90 second display cycle.
2
1
34
5 6
7
8
9
10
NA
+ A D + B D + C D
BC
NA B C
+-+ - + -
Display
Plain Full
Black Black
Yellow Yellow
Red Red
Power
Supply
Comm Board Slot *
* Comm board is optional and sold as a separate product.
H8150 Inside and Board Layout
34
8
9
10
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TM
H81xx INSTALLATION GUIDE
Disconnect and lock out all power sources during
installation and configuration.
If making connections to the meter through more than
one metallic conduit, use a bonding plate (Veris part
number AH11 or equivalent) to prevent electric shock.
1. Verify that the serial number on the meter matches the serial numbers on the
current transformers (CTs). These are calibrated as a set, and mixing transformers
with non-matching meters may damage the device when power is applied. The
meter’s serial number is printed on the label axed to the inside of the front
cover, and the CT serial number is on the CT label. If using 100A CTs, serial number
matching does not apply.
2. Mount the meter.
3. Attach the CTs to the conductors. Local code requirements may require a mounting
bracket. For maximum accuracy, run the conductor through the center of the
current transformer window.
4. Optional step, per NEC and local regulations: Attach external fuses (not included
with the H81xx devices). Verify that the fuse rating is adequate for the applied
voltage, with a current rating of ½ Amp (T) slow blow. Select fuses with a fault
current rating that matches the power source rating.
INSTALLATION
VERISINDUSTRIES
1-800-354-8556
Accessory bonding
plate or equivalent
required when more
than one metallic
conduit will be used.
Bond multiple
metallic conduit
runs with available
bonding plate
(Veris AH11 or equivalent)
CONTROLLER
Shock Hazard!
ØA
ØB
ØC
N
Installer Supplied Fuses
1/2A (T) SLO-BLO
Match serial numbers
between meters and CTs.
Serial number matching does
not apply if using 100 A CTs.
Use fuses compatible with this meter:
Single phase Veris AH02
Two phase Veris AH03
Three phase Veris AH04
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H81xx INSTALLATION GUIDE
Typical 120 VAC, 2-Wire, 1Ø Installation
NA
+ A – +B – + C –
BC
NA B C
Red Black Yellow
Red Black White Yellow
RED CT
WHITE
Ø A
N
*
* External fuse provided by installer (optional, per
NEC and local regulations).
For 1600A or larger models in contact with a power conductor for use over the full ambient
temperature load range, use 90°C wire insulation or derate the accuracy appropriately.
Typical 208/480VAC, ** 4-Wire, 3Ø Installation
NA
+ A Ð + B Ð + C Ð
BC
NA B C
RED CT
WHITE
ØA
ØB
N
BLACK CT
ØC
YELLOW CT
White Red Black Yellow
Red Black Yellow
*
*
*
Typical 240/120 VAC, 3-Wire, 1Ø Installation
NA
+ A – + B – + C –
BC
NA B C
RED CT
WHITE
ØA
ØB
N
BLACK CT
White Red Black Yellow
Red Black Yellow
*
*
WIRING
NA
+ A D + B D + C D
BC
NA B C
+-+ - + -
Display
Plain Full
Black Black
Yellow Yellow
Red Red
Pulse Output
Terminal
Phase Loss
Output
Terminal
Backlight Enable Jumper
20 seconds per cycle
90 seconds per cycle
kW
max. kW
PF
Volts L-L
Amps
kW
max. kW
PF
Volts L-L
Amps
kVAR
kW Phase A
kW Phase B
kW Phase C
PF Phase A
etc.
** 480 VAC only applies to the H8163 and H8167
Connect white wire to (-).
Connect red/black/yellow wire to (+).
5. Use color coding to attach current transformer (CT) leads to the input terminals
(e.g. red labeled lead to red terminal). Polarity is indicated in the wiring diagrams,
but the meter is not polarity sensitive. See the Wiring section.
6. Use color coding to connect voltage leads to phase conductors (e.g. red
transformer lead to red terminal). The meter is powered from the monitored
source, so connect the voltage leads to a circuit that is normally left on. See the
Wiring section.
7. H8163 and H8167: Connect the output terminals to the control/data acquisition
system. The Pulse Output is normally open. For the H8163, the Phase Loss Output
is normally open, and for the H8167, it is normally closed. Both are rated for 24
VAC/VDC@100 mA maximum. Ensure that the installation method and insulation
ratings conform to local and national electrical codes.
8. Set the backlight enabling jumper as desired. Remove the jumper to disable the
backlight.
9. Set the Display Data jumper for either Plain or Full settings. Plain mode cycles
the display through ve data elements (kW, max. kW since last reset, average PF,
line-to-line voltage, and amps) for four seconds each. Full mode cycles through all
of the data available in the meter. See the Information Reporting section for more
details.
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H81xx INSTALLATION GUIDE
INFORMATION REPORTING
The H81xx continually reports kWh or MWh, depending on the total accumulated
energy. A secondary display cycles through other parameters. The meter has two
modes of display operation, depending on the setting of the Display Data jumper
(J8) on the main circuit board. In Full Display mode, the meter cycles through all
parameters. In Plain Display mode, the meter cycles through only the rst ve
parameters as listed below:
kW
Max. kW
PF
Volts
Amps
kVAR
kW, phase A *
kW, phase B *
kW, phase C **
PF, phase A *
PF, phase B *
PF, phase C **
Volts, A-B **
Volts, B-C **
Volts, A-C **
Volts, A-N *
Volts, B-N *
Volts, C-N **
Amps, A *
Amps, B *
Amps, C **
If the H81xx has a communication board installed, every 10th rotation of parameters
displays an additional set of data values:
Pulse Rate ***
Address
Baud Rate
Parity
2/4 Wire
* For meters with 2 or 3 current transformers.
** For meters with 3 current transformers.
*** H8163 and H8167 only.
NA
+ A D + B D + C D
BC
NA B C
+-+ - + -
Display
Plain Full
Black Black
Yellow Yellow
Red Red
1.0 0.5 0.25 0.1
ALARMS
The following messages remain on the lower display for the duration of an alarm
condition:
Message Explanation
Phase loss The voltage on one phase is less than 75% of the voltage on any other
phase.The displayed message indicates the problem phase.
Amps Over The measured current is greater than 110% of the transformer range.The
display message indicates the problem phase.
Volts Over Volts A-C, B-C, or A-C is greater than 660VAC.†The displayed message
indicates the problem phase.
†The H8163 and H8167 are rated to 300VAC L-N, and the H8150 is rated to 132VAC L-N. Operation
above these levels will damage the device.
10. H8163 and H8167: Set the Pulse Rate selection switch to the desired output rate
(kWh per pulse). Note that 0.1 is not valid for 1600A systems, and 0.1 and 0.25 are
not valid for 2400A systems.
11. Secure the meter cover shut using a padlock, wire tie, or other locking device.
12. Apply power to the meter.
13. Check the display. At initial power-up, the meter checks each phase, and, if the
phasing is correct, an OKAY message appears. If the phasing is incorrect, an error
message indicates which color leads are not connected properly. Disconnect
power before reconnecting leads.
14. Check power reading. Expected power is estimated as follows:
kW = Volts(L-L) * Amps * 1.732 * PF 1000
kW = horsepower * 0.746
15. To reset the kWh accumulator to zero, press and hold the two pushbuttons on the
inside of the meter cover for 10 seconds.
16. To reset the kW max. register, press and hold the two pushbuttons on the inside
of the meter cover for 5 seconds.
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H81xx INSTALLATION GUIDE
TROUBLESHOOTING
Problem Solution
No display · Check external fuses.
· Verify that the display cable has not been disconnected during installation.
· Verify voltage leads are properly connected.
Reported power too low · Verify CTs and terminals are color-matched.
· Check for phase loss.
· Check external fuses.
Reported power innaccurate Verify meter and CTs have matching serial numbers (serial number matching does not
apply if using 100 A CTs).
Accuracy not as specied · Verify CTs and terminals are color-matched.
· Verify that no stray conductive materials (wire clippings, etc.) have shorted between
the terminals.
No Pulse output (H8163 and H8167) · Verify power is supplied in the range of 5-24VAC/DC, with a max. load of 100 mA.
· The pulse output internal is 200 msec; verify the controller accepts this signal as input.
Pulse output wrong, display OK (H8163
and H8167)
Set the pulse rate switch and the controller to match kWh/pulse.
No Phase Loss output (H8163 and
H8167)
Verify power is supplied in the range of 5-24VAC/DC, with a max. load of 100 mA.
“bAd”appears in the display (H8163
and H8167)
Verify that the Pulse Rate slide switch is set to a valid value. 0.1 is not valid for 1600 A
systems; 0.1 and 0.25 are not valid for 2400 A systems.
Accuracy not as specied Verify current transformers and terminals are color-matched.
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