Vermont Castings VCS Series User manual
5801
VCS Users guide cover
30005801 7/13 Rev. 8 En
*Includes all colors.
5823
Built In cover
30005801
...............................................................................................
.............................................................................................3
Important Warnings ..............................................................4
Clearance Requirements ......................................................5
Safety ...................................................................................6
Fuels ......................................................................................9
Connecting the Gas Supply ................................................ 11
LP Gas Supply Connection ................................................ 11
Natural Gas Supply Connection .........................................1
Test for Leaks .....................................................................13
Control Functions ...............................................................14
Lighting the Main Burners ...................................................15
Turning the Burners Off .....................................................16
Flare-ups ............................................................................16
Match Lighting the Main Burner ..........................................16
Lighting the Rotisserie Burner ............................................17
Match Lighting the Rotisserie Burner .................................17
Rotisserie Setup .................................................................18
Lighting the Side Burner .....................................................19
Lighting the Sear Burner ......................................................19
Shutting the Side Burner Off ...............................................0
Methods of Cooking ............................................................1
Preparing Food for the Grill ..............................................
Grilling Tips ........................................................................3
Cooking Time Chart ..........................................................4
Burners ...............................................................................5
Rotisserie Burners ..............................................................8
Side Burners .......................................................................8
Cooking Grids ......................................................................8
Drip Tray ............................................................................9
Stainless Steel Panels ........................................................9
Porcelain Enamel Castings ................................................9
Burner Adjustment ...............................................................30
....................................................................................31
.............................................................................................33
Table of Contents
30005801 3
Parts Identification
5801
VCS users display
Lid
Cooking Grates
Warming Rack
Side Burner - 3-Burner Models
Sear Burner* - 4 & 5-Burner
Models
Sear Burner
Cover*
Side Shelf
Condiment Tray*
Burner Control Knobs
Rotisserie Control Knob*
Igniter
Console Light Button*
Condiment Tray*
Grill Light*
Side Shelf
Utensil Hooks*
Towel Bar*
*If equipped
30005801
4
The Signal Words used in this Manual, and their intended meanings, are as follows :
Indicates that a failure to observe the safety instructions could result in death or cata-
strophic bodily injury.
Indicates that a failure to observe the safety instructions could result in serious bodily
injury.
Indicates that a failure to observe the safety instructions could result in property dam-
age or minor bodily injury.
Designates important information relating to the safe use of the Grill.
Since this outdoor cooking appliance is movable, is fueled by natural or propane gas, generates
very high temperatures for cooking and emits carbon monoxide as a by-product of combustion,
prudent precautions must be taken to assure its safe use.
This Gas Barbecue Grill will provide you with many hours of pleasure and enjoyment, if it is used
in accordance with the Warnings and Operating Instructions contained in this Manual.
Always comply with all of the Warnings and Operating Instructions contained in this manual
to prevent personal injury or property damage.
•This Grill has been designed for OUTDOOR use only.
Never use this outdoor Grill inside any building, garage, shed, breezeway, or any other enclosed
area, to prevent a possible re and to prevent the possibility of carbon monoxide poisoning or
asphyxiation.
This outdoor cooking gas appliance is not intended to be installed in or on boats (any vessels).
This outdoor cooking gas appliance is not intended to be installed in or on recreational vehicles.
This outdoor cooking appliance is not for commercial use.
Exposing an overlled or a disconnected propane cylinder to heat could cause venting of fuel
through the pressure release valve. Since propane vapor is heavier than air it tends to pool and, if ignited,
could produce a violent re or explosion.
Never install a propane cylinder in this grill if it is more than 80% full, as the contents may lack
adequate room for expansion when exposed to heat.
Never store a spare Propane Gas Cylinder in the cylinder-compartment of this Grill, because it
will be exposed to high temperatures when the Grill is in use.
The use of alcohol, prescription or non-prescription drugs may impair the ability to properly as-
semble or safely operate this appliance.
This appliance is not intended for and should never be used as a heater.
Warnings
30005801 5
Warnings
• (i.e. where it is
enclosed in any type of construction), to prevent a re or gas explosion.
•
or recreational vehicle, to prevent a possible re and to prevent the possibility of carbon mon-
oxide poisoning or asphyxiation.
• to prevent the accumulation of gas and a
possible re or explosion.
•
•
a combustible object (e.g., an awning or umbrella) or in
a covered area (e.g., a porch or gazebo) before lighting
it, to prevent a possible re.
•
the overhang of a house, a garage or other structure be-
fore lighting it. An overhang will serve to deect are-ups
and radiated heat into the structure itself, which could
result in a re.
•
36” (914 mm) away from any combustible materials or
surfaces before lighting it, and that no gasoline or other
volatile substances are stored in the vicinity of this Grill.
The temperature of a grease re or of the radiated heat
might otherwise be sufcient to ignite nearby combus-
tibles or volatile substances.
•
combustion and ventilation air, but never position it in
the direct path of a strong wind.
• to
prevent uncontrolled grease res from erupting.
• or while it is still hot, to prevent possible
personal injury.
• in the vicinity of this Grill
or in the vicinity of any other heat-generating appliances, because of the danger of starting a re.
•
or, in the absence of any applicable local Codes, with either the National Fuel Gas Code, ANSI
Z223.1/NFPA54, Storage and Handling of Liqueed Petroleum Gases, ANSI/NFPA 58; or Natural Gas
and Propane Installation Code, CSA B149.1; Propane Storage and Handling, CSA B149.2.
36" (1m)
36" (1m)
"
CLEARANCE
B13
30005801
6
• Never install a propane cylinder that is more than 80 % full, as the contents may lack adequate room
for expansion when exposed to heat. Propane vapor may then be vented through the pressure release
valve, which could accumulate in a pool and later result in a re or explosion.
Always instruct your certied propane fuel supplier to conrm by weight that your cylinder is not more
than 80 % full. An empty cylinder will weigh about 19 lbs., while a properly lled cylinder should weigh
no more than 39 lb.
• Never store a spare Propane Cylinder in the cylinder-compartment of this Grill. Exposing a disconnected
cylinder to heat could result in the venting of propane vapor through the pressure release valve, and
the resulting pooled vapor could cause a violent re. (No hazard is posed by the connected cylinder if
it is not overlled, however, as it tends to refrigerate itself while it is being used.)
Always conrm that all openings in the cylinder compartment of this Grill are free of any obstructions
that would restrict the circulation of ventilation air. Good ventilation will prevent any leaked propane
vapor (which is heavier than air) from pooling. Pooled propane vapor is a hazard, as it could explode
if ignited.
• Always store your spare Propane Gas Cylinders in an outdoor area that is well-ventilated, shady, cool
and removed from any heat source. Always store those cylinders in an upright position. Never store a
spare cylinder in the vicinity of this Grill, or in the vicinity of any other heat-generating appliance.
•
Always consult the Rating Label on the back of the Grill to conrm which fuel must be used with
the Grill. Never operate the Grill with propane gas if it has been congured to use natural gas, to
prevent hazardous overheating.
•
Always conrm that there are no gas leaks before lighting this Grill. Turn on the main gas valve
while the burner valves are set to the “OFF” position. Apply a 50/50 solution of liquid soap and
water to the gas supply line connectors with a brush or spray bottle, and watch for bubbles. If
bubbles appear, a leak is indicated.
•
Turn off the gas supply and repair the leak. Repeat this test until no bubbles appear. Never use a
match or open ame to test for gas leaks.
•
Always visually inspect the gas supply line for fraying, cracking or rodent damage before each use
of this Grill. If necessary, install a replacement hose and regulator obtained from the manufacturer
before lighting this Grill. This procedure requires the opening of a door (or doors) in the Grill.
• Always consult the Rating Label on the back of the Grill to conrm which fuel must be used with the
Grill.
• Never attempt to operate the Grill with natural gas if it has been congured to use propane gas, and
never attempt to use propane gas if it has been congured to use natural gas, to prevent possible bodily
injury.
• Always employ a qualied service agency to install all necessary natural gas supply plumbing, for safety
reasons and to assure compliance with all applicable Codes.
Safety
30005801 7
Safety
• Always promptly shut off the gas supply and immediately extinguish all ames if you smell gas.
• Always seek assistance from your gas supplier or your local Fire Department if the gas smell persists,
because of the danger of re or explosion.
• Always conrm that there are no gas leaks before lighting this Grill. Apply a 50/50 solution of liquid
soap and water to the gas supply line connectors with a brush or spray bottle, and watch for bubbles.
If bubbles appear, a leak is detected.
• Turn off the gas supply and repair the leak. Repeat this test until no bubbles appear. Never use
a match or open ame to test for gas leaks.
• Always visually inspect the gas supply line for fraying, cracking or rodent damage before each use of
this Grill. If necessary, install a replacement before lighting this Grill. This procedure requires the open-
ing of a door or doors in the Grill.
• Keep the fuel supply hose away from any heated surface(s).
• Always keep children and pets under close supervision when using this Grill, and never permit them
to come near the Grill while it is in use, as the exterior surfaces will be extremely hot.
• Always wear insulated protective mitts when working at the Grill, or when attempting to close a gas
supply valve after cooking has been completed, to prevent possible burns. Always use insulated pot
holders when handling containers of hot food.
• This appliance will be hot during and after use. Use insulated oven mitts or gloves for protection from
hot surfaces or splatter from cooking liquids.
• Always wear an insulated protective mitt when adding a smoking agent to a Smoker Box.
• Never store or use gasoline or other ammable or volatile substances in the vicinity of this Grill, or in
the vicinity of any other heat-generating appliance.
30005801
8
Safety
• Always conrm that this Grill has been grounded in accordance with applicable local Codes or, in the
absence of local Codes, with the National Electrical Code, ANSI/NFPA No. 70 or the Canadian Electri-
cal Code, CSA C.1, when an external electrical source is being utilized for the Rotisserie Motor.
1. Never immerse the power cord or power plug in water, or in any other liquid to protect against electric
shock;
. Always unplug the power cord from the outlet when not in use, and before cleaning the Grill. Always
allow the unit to cool before installing or removing any Rotisserie components;
3. Always contact the manufacturer for necessary repair services, if the unit has malfunctioned or has
been damaged in any manner, and never attempt to operate the unit with a damaged power cord or
power plug;
4. Never allow the power cord to contact a hot surface or to hang over the edge of a table, where it might
sustain damage;
5. Never use this Grill for any purpose other than the ones specically intended by the manufacturer;
6. Always connect the power cord to the Grill rst, and then plug it into the power outlet;
7. Always connect this Grill to an electrical circuit protected by a Ground Fault Interrupter (GFI);
8. Never remove the 3-pronged (grounded) power plug from the existing Rotisserie Motor power cord,
and never connect the 3-pronged (grounded) power plug to a -pronged adapter.
9. If it is necessary to use an extension cord, always select one that has a 3-pronged (grounded) power
plug; that is adequate for the power rating of the unit; and that has been approved for outdoor use, and
has a W-A marking.
10.Keep any electrical supply cord and the fuel supply hose away from any heated surface.
11.Electrical Grounding Instructions: This outdoor cooking gas appliance is equipped with a three-pronged
(grounding) plug for your protection against shock hazard and should be plugged directly into a properly
grounded three-pronged receptacle. Do not cut or remove the grounding prong from this plug.
Replacing the battery incorrectly might result in an explosion. Replace the battery only with the same or
equivalent type recommended by the manufacturer. Dispose of used batteries according to your local
environmental guidelines.
30005801 9
Safety
Never use Natural Gas in a Grill
that has been congured to burn
Propane Gas, (and never use
Propane Gas in a Grill that has
been congured to use Natural
Gas) to avoid possible bodily
injury. Always consult the Rating
Label on the back of the Grill to
conrm that it has been cong-
ured to burn Propane Gas.
Always install the pressure regu-
lator and Type 1 propane gas
supply coupling and hose that
has been provided with your
Propane Grill, as pictured in
Figure .
• Always install a standard 0 lb.
propane cylinder that has been
equipped with a Type I valve outlet
as shown in Figure 3, and that is
1” in diameter and 18” in height.
Always use a propane cylinder that
has been constructed and marked in
conformance with either the speci-
cations for LP Gas Cylinders of the
U.S. Department of Transportation
or the specications in the National
Standard of Canada, CAN/CSA-
B339, Cylinder, Spheres and Tube
for Transportation of Dangerous
Goods, as applicable.
• Always conrm that your propane
cylinder is equipped with a shutoff
valve terminating in a Type I propane cylinder valve outlet connection, and that it has
been provided with a collar to protect the cylinder valve.
• Never install a propane cylinder in this Grill unless it is equipped with a listed Overll
Protection Device (OPD).
• Always have a new propane cylinder properly purged of air by your certied propane gas
dealer. Since a new cylinder is initially lled with air, the air must rst be purged before
it is lled with propane.
B124
hose regulator
8/07
Check hose for
breaks or wear
before each use.
Type 1 Connector
Regulator B14a
Figure 2
To Main Burner
Manifold
To Side
Burner Valve
(if equipped)
Manifold
B232
quick connect hose
10/07
B3b
Figure 2a
Type 1 Connector
Check hose
for breaks or
wear before
each use.
Regulator
To Main Burner
Manifold
Quick Connect for Reg-
ular Side Burner and
Optional Side Burner of
Built-in Models
Manifold
30005801
10
Safety
"
,0TANK
Shutoff Valve
Collar
B15
Figure 3
• Always visually inspect the gas supply line for fraying, cracking
or rodent damage before each use of this Grill and, if necessary,
install a replacement hose and regulator obtained from the manu-
facturer prior to lighting this Grill.
• Always place a dust cap on the cylinder valve outlet whenever
the cylinder is not in use and always install the dust cap that was
provided with the cylinder valve. The use of an incorrect dust cap
could result in leakage of propane.
Never install a freestanding outdoor propane Grill in an “island”
conguration, (i.e. where it is enclosed in any type of construction),
to prevent a re or gas explosion.
a) Never store a spare LP - Gas Cylinder under or near this appli-
ance
b) Never ll the cylinder beyond 80% full; and
c) Always comply with these warnings, to prevent a re causing death or serious injury.
Always conrm that all opening in the cylinder-compartment of this Grill are free of any obstruc-
tions that would restrict the circulation of ventilation air. Good ventilation will prevent any leaked
propane vapor (which is heavier than air) from pooling. Pooled propane vapor is a hazard, as
it could explode if ignited.
, away from living quarters and in a well-ventilated, cool, dry area.
•
•
whenever a propane cylinder has been disconnected.
•
30005801 11
Safety
•
•
•
•
•
•
•
as shown in Figure 3.
NOTICE
Always have a certied propane gas supplier inspect and re-qualify your rellable propane
gas cylinder prior to each relling, in accordance with DOT or TC requirements for propane
cylinders.
30005801
1
1. Always secure the propane tank in the tank
locator hole in the bottom pan of the cylinder-
compartment. (Portable gas grill only.)
. Always conrm that all burner control knobs
are in the OFF position before activating the
gas supply.
3. Always connect the gas supply regulator by
rst
inserting the nipple of the valve coupling into
the tank valve and then tightening the connection col-
lar by turning it clockwise with one hand while holding
the regulator with the other as shown in Figure 4.
Always conduct the gas leak test described on Page 13
before attempting to light this Grill, to prevent a possible re or explosion.
1. Never store or use gasoline or any other volatile substance in the vicinity of
this Grill.
. Never store a spare propane cylinder in the vicinity of this Grill, or in the vicin-
ity of any other potential heat source.
Always consult your local gas supplier for professional assis-
tance before attempting to connect this Grill to a xed pipe bulk
Propane (LP) gas supply system.
B344
lp tank connect
11/10
Gas Connection
Figure 4
B344
"
LEAKTEST
Figure 5
B16
50/50 Solution of liquid
soap and water
NOTICE
B240a
natural gas hose
12/08
Shown with Optional
Skirt in Place
Figure 6
B40a
30005801 13
Gas Connection
1. Retract the Sleeve on the Socket as shown in Figure 6a.
. Insert Plug and release the Sleeve. (Fig. 6b)
3. Push the Plug until Sleeve snaps forward to lock the Plug in
the Socket.
1. Push Sleeve back and pull the Plug out.
• Never use Propane Gas in a Grill that has been congured to
burn Natural Gas, (and never use Natural Gas in a Grill that
has been congured to use Propane Gas), to avoid possible bodily injury. Always consult the Rating
Label on the back of the Grill to conrm that it has been congured to burn Natural Gas.
• Always utilize a qualied service agency to perform all required gas supply plumbing. In the U.S., the
supply connection must be made in accordance with local code or, in the absence of local codes, with
the national fuel gas codes, ANSI Z3.1/NFPA54. In Canada, the supply connection shall be carried
out in accordance with the provincial authorities having jurisdiction and in accordance with the require-
ments of the CSA 1-B149.1 installation code.
• A shutoff value must be installed between the gas grill and the main supply. For natural gas, use a
3/8” or 1/” natural gas supply line capable of an input of at least 100,000 BTUs (depending on the
model).
• Always disconnect the Grill and close its individual manual shutoff valve, when conducting pressure
tests of the gas supply piping system at pressures which exceed 1/ psi (3.5 kPa).
• Always isolate the Grill from the gas supply piping system by closing its individual manual shutoff valve
when conducting pressure tests of the gas supply piping system at pressures equal to or less than 1/
psi (3.5 kPa).
1. Always conrm that all burner control knobs are in the OFF position.
. Always connect the gas supply hose rst and then open the gas shutoff valve.
3. Always use a brush or spray bottle to apply a 50/50 solution of liquid soap and water to all connection
points (as illustrated in Figure 5) to test for gas leaks. Never use a match or open ame for that pur-
pose.
4. Always look for bubbles to appear, as the appearance of bubbles will indicate a gas leak. Always turn
off the gas immediately at the gas supply valve and tighten the connection, if you nd that a leak ex-
ists.
5. Always repeat this procedure until no further gas leaks are found to exist, before lighting the Grill.
6. Never attempt to light this Grill, however, if a leak cannot be stopped. Always call your gas supplier
promptly to obtain assistance.
Retract Sleeve
Release Sleeve
B127
sleeve connect
8/07
Figure 6a
Figure 6b B17
30005801
14
Operation
Always open the Propane Tank Valve immediately before lighting the Grill and always close it im-
mediately after cooking has been completed.
Never open the Propane Tank Valve unless the Grill is being prepared for use, to prevent the pooling of
propane vapor.
Always open the Valve immediately before lighting the Grill, and always close it immediately after cooking
has been completed.
(Fig. 7)
On VCS3x series, three valves independently control gas ow to each burner and a separate control
valve for the rotisserie burner.
On VCS33x series, three valves independently control gas ow to each burner.
On VCS4x series, four valves independently control gas ow to each burner and a separate control
valve for the rotisserie burner.
On VCS5x Series, ve valves independently control gas ow to each burner and a separate control
valve for the rotisserie burner.
The OFF position is indicated above each knob. A full range of ame adjustment is available from High
to Low, (by turning a knob counterclockwise).
Turn on one or more burner control valves. Push and hold the burner igniter. As you push and hold the
Igniter Button, you will hear a series of clicks as the igniter module generates an ignition spark to the
burners. The burner should light within ve seconds. Depending on which model you have, the system is
powered by either a single “AA” or a single “AAA” battery. Ensure the battery has been installed before
using the igniter. To remove or replace the battery, turn the push button knob counterclockwise, and care-
fully pull out the spring and battery. Ensure the positive end of the battery is in the down (bottom) position
before replacing the knob.
B345
VCS control panel
11/10
Back Light
Lumiere arriere
Lux posterior
Igniter
Allumoir
Encendido
ROTISSERIE
CAUTION:
* Read lighting instructions on door below
* Accessible surfaces may become hot
* Turn tank off when not in use
* Do not operate rotisserie burner while main burners are on
MISE EN GARDE:
* Lisez les instructions d'allumage a l'interieur de la porte ci-dessous
* Les surfaces a decouvert peuvent devenir brulantes
* Fermer le robinet de la bouteille d'alimentation en gaz lorsque l'appareil n'est pas utilise
* Il ne faut pas utiliser le bruleur de la rotisserie lorsque les bruleurs principaoux sont allumes
PRECAUCION:
* Lea las instrucciones de encendido en el interior de la puerta inferor
* Las superficies descubiertas pueden calentarse
* Apague el tanque con no esta en uso
* No opere el quemador del rostizador mientras los quemadores principales estan
encendidos
Burner Igniter
Back Light
(if equipped)
B345
Figure 7
Rotisserie
(If equipped)
VCS5x Series Shown
30005801 15
B401
turn on tank
Never stand directly over the Grill when lighting the main
burners, to avoid exposure to possible are-ups.
1.
the Grill and burners before lighting the main
burners.
.
are in the OFF position before opening the gas supply.
3. (1 to
turns) (Fig. 8) or turn on the main natural gas supply
valve.
4.
position by pushing down on the knob and turning it
counterclockwise.
5. (Refer to Page 13)
The selected burner should light within ve seconds.
Light the burners sequentially from either left to right or
right to left.
immediately turn the burner control knob to the OFF
position, to prevent gas buildup. Wait ve (5) minutes for the gas to clear and then repeat the preceding
starting procedure. If the burner will not light when using the Igniter, follow the match lighting instructions.
(Refer to Page 15)
6. Conrm that the burner is properly lit and the ame pattern is as desired. Refer to Figures 9a, 9b &
9c, for the proper ame patterns. If the ame pattern is other than normal, consult the Troubleshooting
Guide on Page 30 for corrective action.
7. Always preheat the grill before starting cooking. A light coating of cooking oil on the cooking grids,
before heating the Grill, will prevent foods from sticking to the Grill. Light all burners and adjust them
to the HIGH position for 5 to 10 minutes. Before placing any food on the Grill, clean the cooking grids
with a brass wire brush.
8. Adjust the Controls to a medium setting for most cooking requirements.
"
#ORRECTBURNERFLAMES
Figure 9a Figure 9b Figure 9c
Normal: Soft blue ames Out of Adjustment: Noisy, hard blue
ames indicate too much air
Poor Combustion: Wavy, yellow ames
indicate too little air.
B19
When lighting the grill for the rst time, burn with the
main burners on HIGH for at least 30 minutes, to burn off any
manufacturing residues.
Figure 8
B401
Operation
30005801
16
Operation
1. Always turn the burner control knob(s) to the OFF position before turning off the main supply valve
when cooking has been completed.
. Promptly turn OFF the gas supply valve at the propane cylinder or at the main natural gas supply
line.
3. Close the Hood of the Grill.
“Flare-ups” sometimes occur when food drippings fall onto the hot sear plates or burners and ignite. Some
aring is normal and desirable, as it helps impart the unique avors associated with grilled foods. Control-
ling the intensity of the are-ups is also desirable, however, in order to avoid burned or unevenly cooked
foods and to prevent the possibility of an accidental re.
Never allow the Grill to operate while unattended to prevent uncontrolled grease res from erupting.
Always monitor the Grill carefully while cooking and turn the flame level down (LOW), or OFF,
if are-ups intensify.
Never stand directly over the Grill when lighting the
main burners, to avoid exposure to possible are-
ups.
1. a. Always open the Hood completely and inspect the Grill
and burners before lighting the main burners.
b. Make sure the grease cup is empty and grease tray
is clean.
c. Always visually inspect the gas supply line for fraying,
cracking or rodent damage before lighting the grill and,
if necessary, install a replacement obtained from the
manufacturer prior to lighting the grill.
. Always conrm that all of the burner control knobs are
in the OFF position before opening the gas supply.
3. Always turn on the propane gas supply valve at the tank
(1 to turns) or turn on the main natural gas supply
valve.
4.
Insert a lit match using the holder provided through the cooking grate and heat plates. Position lit match
close to burner.
(Fig. 10)
5. Turn the left Burner Control Knob to the HIGH position by pushing down on the knob and turning it counterclock-
wise.
6.
If the burner will not light in ve (5) seconds, turn off the gas, wait ve (5) minutes to clear the gas before
trying to light the grill again.
Never store ammable or easily combustible objects (matches, butane lighters, cloths, etc.) in the pull out
food warming drawer (if equipped).
B509
match lighting
Figure 10
B509
30005801 17
Operation
The Rotisserie burner provides the steady, even heat required to cook poultry and roasts to self-basted
perfection.
Never stand directly over the Grill when lighting the main burners, to avoid exposure to possible are-
ups.
1. Always open the Hood completely before attempting to light the Grill.
. Always conrm that all of the burner control knobs are in the OFF position before opening the gas sup-
ply.
3. Turn on the Propane Tank Valve at the tank (1 to turns) or turn on the main natural gas supply valve.
4. Turn the Rotisserie Burner Control Knob to the HIGH position, by pushing down on the knob and turn-
ing it counterclockwise.
5. Immediately push the Igniter Button. The Rotisserie burner should light within ve seconds.
immediately turn the burner control knob to
the OFF position, to prevent gas buildup. Wait ve (5) minutes for the gas to clear and then repeat the
preceding starting procedure. If the burner will not light when using the Igniter, follow the match lighting
instructions below.
6. Conrm that the burner is properly lit and that the ame pattern is as desired. Refer to Figures 9a, 9b &
9c for the proper ame patterns. If the ame pattern is other than normal, consult the Troubleshooting
Guide on Page 30 for corrective action.
7. Always preheat the Grill before starting to cook on the
rotisserie.
1. Always open the Hood completely, before attempting to
light the Grill.
. Always conrm that all of the burner control knobs are in
the OFF position before opening the gas supply.
3. Turn on the Propane Tank Valve at the tank (1 to turns)
or turn on the main natural gas supply valve.
4.
Insert a lit match using the holder provided or a butane
lighter into the match lighting hole located on the left
hand side of the base.
(Fig. 11)
5. Turn the Rotisserie Control Knob to the HIGH position by
pushing down on the knob and turning it counterclock-
wise.
"
ROTISSERIEMATCHLITE
Figure 11
B130
Rotisserie
Lighting Hole
30005801
18
Operation
The rotisserie assembly includes a counterweight for large or
irregular foods; using the counterweight reduces strain on the
motor which is rated to turn a maximum of 1 lbs.
1. Attach the Rotisserie Motor Bracket to the left side of the
base by aligning the holes and securing the pieces together
using the two () bolts and two () lock nuts provided. (Fig.
1a)
. Remove the warming rack. Lay a at noncombustible pan directly
on the cooking grates to catch drippings. Large food items may
require that you remove the middle
cooking grate(s), and place the pan
on the sear plates. Never use the
main burners while using the rotis-
serie burner.
3. Insert the ends of the Rotisserie
Support into the slots of the right
cooking grate, so the edge of
the support is approximately 1”
from the right casting, and the top
groove is in line with the rotisserie
spit hole in the left casting. (Fig.
1b)
4. Engage the Motor Bracket to the
left side of the base as per Rotis-
serie instructions.
5. Engage the Rotisserie Motor in the Motor Bracket.
(Fig. 1b)
6. Assemble the spit and meat forks. Adjust the retainer
bushing to keep the spit in place. (Fig. 1b)
7. Tighten the thumbscrews with small pliers.
8. Insert the Spit Rod into the Rotisserie Motor. (Fig. 1c)
• Never attempt to use the rotisserie burner for any purpose other
than rotisserie cooking.
"
SPITROD
Spit Rod - Motor End
B13
Figure 12c
NOTICE
"
ROTISSERIEBRACKET
Rotisserie Motor Bracket
B163
Figure 12a
The rotisserie assembly includes a counterweight for
large or irregular foods; using the counterweight reduces
the strain on the motor. To keep unbalanced foods turn-
ing smoothly, assemble the counterweight outside of either
rotisserie fork. (Fig. 1b) Adjust the weight to the opposite
side of the heavy side of the food as needed. (Fig. 1d)
B131
rotisserie setup
8/07
Rotisserie
Forks
Rotisserie
Motor
Bushing
Rotisserie
Support
B131
Figure 12b
Motor
Bracket
Counterweight
Location
(if necessary)
Counterweight
Location
(if necessary)
B433
counterweight
Set Amount of
Counterweight
Set Angle of
Counterweight
B433
Figure 12d
30005801 19
Operation
Burner assembly instructions are included in the box with the
Burner Kit.
Never stand directly over the Grill when lighting the side/sear burner, to
avoid exposure to possible are-ups.
1. Ensure the main Propane Tank Valve or the main Natural Gas
supply valve are in the on position. Turn the side burner control
knob to HIGH. (Fig. 13a)
. Push and hold the igniter button, you will hear a series of clicks as the igniter
module generates an ignition spark to the burners. The burner should light
within ve (5) seconds. (Refer to Page 13)
3. Check the ame pattern. Soft blue ames are normal; hard
blue ames or wavy yellow ames are not. Adjust the ame
pattern with the air shutter below the control knob. (Fig.
18, as necessary) If the yellow ames persist, refer to the
Troubleshooting Guide on Page 30.
1. Ensure the main propane tank valve or main natural gas
supply valve is in the On position.
. Push in and turn the sear burner control knob counterclock-
wise to HIGH. Hold the knob pushed-in. You will hear a
series of clicks as the igniter module generates repeated
ignition sparks to the burner. The burner should light within
ve (5) seconds. After burner lights, release control knob.
• Never use the main burners while using the Rotisserie burner, as that could result in igniting the drip-
pings, or overheating your Grill.
• Never use the Rotisserie Motor in the rain, and never use it if it has become wet.
• Always use a grounded three-prong outlet and a three-prong extension cord to energize the Rotisserie
Motor. Never alter or remove the grounding prong on the Rotisserie Power Cord, as an electric shock
hazard would then result.
• Keep any electrical supply cord and the fuel supply hose away from any heated surface.
• Electrical Grounding Instructions: This outdoor cooking gas appliance is equipped with a three-prong
(grounding) plug for your protection against shock hazard and should be plugged directly into a properly
grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.
B415
sear burner
Figure 13b -
Sear Burner
B415
"
6#3SIDEBURNER
OFF
HI
B10
Figure 13a - Side Burner
30005801
0
NOTICE
Operation
3. Check the ame pattern. After approximately 1 to minutes, the entire burner should be glow-
ing orange/red. Tall blue or yellow ames indicate the burner has insufcient combustion air.
Check that the air shutter is fully open and ensure the venturi tube in front of the gas orice is
clear of blockage or debris (e.g. spider webs).
Turn the control knob counterclockwise to the HIGH position, then depress it and turn it to OFF.
NEVER apply force to the control knob without depressing it, as that can damage the valve.
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